Fortified radial arch structure
11008749 · 2021-05-18
Assignee
Inventors
Cpc classification
E04B1/3211
FIXED CONSTRUCTIONS
E04B1/32
FIXED CONSTRUCTIONS
E04B2001/3217
FIXED CONSTRUCTIONS
International classification
Abstract
Arch structure defining equidistant points along a radial curve and comprising uniformly-sized, standard stock, elongated rectangular cross-section stringer members, uniformly-sized, standard stock, elongated rectangular cross-section arch members each having a midpoint and first and second angled ends of equal but opposing to one another angular magnitude, each arch member adapted to converge crossways on and completely abut a side surface of two non-adjacently positioned stringer members, each of the arch members further being adapted for undergirding a stringer member located between two non-adjacently positioned stringer members at the mid-point of the arch member, each arch member adapted for being oriented in scissor-like crossing relationship to another arch member, a plurality of fasteners, and where needed at least one tensioning member preferably attached between end stringer members, or alternatively between foundation members, the tensioning members and fasteners making the arch structure fortified to be as if monolithic.
Claims
1. A domed arch structure defining equidistant points along a plurality of intersecting normal longitudinal and latitudinal radially-arched curves along a cross-section outline of the domed arch structure, comprising: a plurality of elongated rectangular cross-section arch members, each of said plurality of arch members having first and second side surfaces lying in substantially parallel planes, and first and second angled ends of equal but opposing angular magnitude, the ends of each arch member of said plurality of arch members being shaped to be adapted to completely abut an end of another arch member of said plurality of arch members, each arch member of said plurality of arch members having a longest length parallel to a longitudinal length of each arch member and a shortest length parallel to the longitudinal length of each arch member, each end at each longest length of each arch member of said plurality of arch members being abutted and oriented to another arch member of said plurality of arch members to define equidistant points along the longitudinal radial curves defined along the cross-section outline of the domed structure; a plurality of courses of a plurality of elongated rectangular cross-section stringer members, each stringer member of each of said plurality of courses being of equal length, each course of stringer members being positioned an increasingly large longitudinal distance from a central point of the domed arch structure and extending along lines extending outwardly from the central point and such that increasingly longer stringer members are required to span the entire latitudinal curvature of the arch at each given course level of increasingly larger longitudinal distance from the central point of the domed arch structure to an outermost level of stringer members, and wherein each of said plurality of stringer members has a longest length, and a shortest length, each length being parallel to the longitudinal length of each stringer member, each end of each longest length of each of the plurality of stringer members being abutted and oriented to a side surface of an adjacent arch member of said plurality of arch members to define, together with the abutting arch members, the equidistant points along the plurality of intersecting normal longitudinal and latitudinal radially-arched curves along the cross-section outline of the domed arch structure; a plurality of fasteners interconnecting at least one end of each said stringer member to an arch member.
2. The domed arch structure of claim 1, wherein the equidistant points define a longitudinally-oriented partial circle, further comprising a plurality of end arch members and a plurality of end stringer members having side surfaces, wherein each of said plurality of arch members other than said plurality of end arch members is an intermediate arch member, each end arch member positioned crossways of an end stringer member of said plurality of end stringer members at outermost extents of the arc of the partial circle, each of said plurality of end arch members having a first end and a second end, the first end of each end arch member having an angle adapted to completely abut one of said plurality of intermediate arch members, the second end of each end arch member comprising one of an opposing angle of equal angular magnitude to the first end of the end arch member and adapted for one of completely abutting a side surface of an end stringer member and bypassing one an end stringer member, each end arch member being oriented in crossing relationship with another end arch member, and each intermediate arch member being oriented in crossing relationship with another intermediate arch member.
3. The domed arch structure of claim 1, wherein the equidistant points define a longitudinally-oriented partial circle, further comprising a plurality of end arch members and a plurality of base members being positioned at an outermost extent location on the defined radially-arched curve and having side surfaces, wherein each of said plurality of arch members other than said plurality of end arch members is an intermediate arch member, each end arch member positioned crossways of a base member of said plurality of base members at outermost extents of the arc of the partial circle, each of said plurality of base members having a first end and a second end, the first end of each end arch member having an angle completely abutting one of said plurality of intermediate arch members, the second end of each end arch member completely abutting a side surface of a base member of said plurality of base members, each end arch member being oriented in crossing relationship with another end arch member, and each intermediate arch member being oriented in crossing relationship with another intermediate arch member.
4. The domed arch structure of claim 3, wherein each base member has first and second ends, each first and second end comprising equal opposing angles capable of being abutted first end of each base member to second end of adjacent base member, and wherein each base member of said plurality of base members is oriented in crossing relationship with another base member.
5. The domed arch structure of claim 3, wherein the domed arch structure is a dome-shaped radial arch structure, wherein each of said plurality of courses of a plurality of elongated stringer members is in compression between abutting adjacent arch members.
6. The domed arch structure of claim 5, further comprising a plurality of compression header blocks, each compression header block being in compression between abutting adjacent arch members at the level of said plurality of compression header blocks, and wherein each compression header block serves as a T-head for latitudinally extending arch members.
7. The domed arch structure of claim 1, wherein said plurality of elongated cross-section arch members further comprises three-layered scissored arch members comprising two outer arch members abutted with two other outer arch members and being aligned and scissored relative to a central arch member located in between the two outer arch members, each central arch member being abutted with another central arch member.
8. The domed arch structure of claim 7, further comprising another of said plurality of fasteners interconnecting at any location where any of said plurality of arch members crosses adjacent another of said plurality of arch members.
9. The domed arch structure of claim 7, wherein each stringer member fully abuts an adjacent outer surface of each of the two outer end-to-end abutted arch members and surfaces of the abutted central arch members, and further comprising a compression member between the two outer end-to-end abutted arch members at each location where a stringer member fully abuts the two outer arch members.
10. The domed arch structure of claim 9, further comprising at least one tensioning member, each said at least one tensioning member having first and second ends, each end of each said at least one tensioning member being fastened to one of one of said stringer members and one of said arch members, each said at least one tensioning member extending along a radial curve defined by the domed arch structure.
11. The domed arch structure of claim 10, further comprising at least another tensioning member, said at least another tensioning member having first and second ends, each end of each said at least another tensioning member being fastened to the other of said at least one of said stringer members and one of said arch members, said at least one another tensioning member extending along a radial curve defined by the domed arch structure.
12. A domed arch structure defining equidistant points along a plurality of intersecting normal longitudinal and latitudinal radially-arched curves along a cross-section outline of the domed arch structure, comprising: a plurality of elongate rectangular cross-section arch members, each of said plurality of arch members having first and second side surfaces lying in substantially parallel planes, and first and second angled ends of equal but opposing angular magnitude, the ends of each arch member of said plurality of arch members being shaped to be adapted to completely abut an end of another arch member of said plurality of arch members, each arch member of said plurality of arch members having a longest length parallel to a longitudinal length of each arch member and a shortest length parallel to the longitudinal length of each arch member, each end at each longest length of each arch member of said plurality of arch members being abutted and oriented to another arch member of said plurality of arch members to define equidistant points along the longitudinal radial curves defined along the cross-section outline of the domed arch structure; a plurality of courses of a plurality of elongated rectangular cross-section stringer members, each stringer member of each of said plurality of courses being of equal length, each course of stringer members being positioned an increasingly large longitudinal distance from a central point of the domed arch structure and extending along lines extending outwardly from the central point and such that increasingly longer stringer members are required to span the entire latitudinal curvature of the arch at each given course level of increasingly larger longitudinal distance from the central point of the domed arch structure to an outermost level of stringer members, and wherein each of said plurality of stringer members has a longest length, and a shortest length, each length being parallel to the longitudinal length of each stringer member, each end of each longest length of each of the plurality of stringer members being abutted and oriented to a side surface of an adjacent arch member of said plurality of arch members to define, together with the abutting arch members, the equidistant points along the plurality of intersecting normal longitudinal and latitudinal radially-arched curves along the cross-section outline of the domed arch structure; a plurality of fasteners interconnecting at least one end of each said stringer member to an arch member; a plurality of corresponding pillar posts, each of said plurality of corresponding pillar posts having a first end and a second end and corresponding to an arch member, for serving as pillars for the domed arch structure to rest on; wherein the equidistant points define a longitudinally-oriented partial circle, further comprising a plurality of end arch members and a plurality of end stringer members having side surfaces, wherein each of said plurality of arch members other than said plurality of end arch members is an intermediate arch member, each end arch member positioned crossways of an end stringer member of said plurality of end stringer members at outermost extents of the arc of the partial circle, each of said plurality of end arch members having a first end and a second end, the first end of each end arch member having an angle adapted to completely abut one of said plurality of intermediate arch members, the second end of each end arch member comprising one of an opposing angle of equal angular magnitude to the first end of the end arch member and adapted for completely abutting the first end of one of said plurality of corresponding pillar posts and bypassing one of said plurality of end stringer members, each of said plurality of end arch members and said intermediate arch members further being oriented in crossing relationship to another of said plurality of end arch members and intermediate arch members.
13. The domed arch structure of claim 12, wherein the domed arch structure is a dome-shaped radial arch structure, wherein each of said plurality of courses of a plurality of elongated stringer members is in compression between abutting adjacent arch members.
14. The domed arch structure of claim 13, wherein said plurality of elongated cross-section arch members further comprises three-layered scissored arch members comprising two outer arch members abutted with two other outer arch members and being aligned and scissored relative to a central arch member located in between the two outer arch members, each central arch member being abutted with another central arch member.
15. The domed arch structure of claim 14, further comprising another of said plurality of fasteners interconnecting at any location where any of said plurality of arch members crosses adjacent another of said plurality of arch members.
16. The domed arch structure of claim 14, wherein each stringer member fully abuts an adjacent outer surface of each of the two outer end-to-end abutted arch members and surfaces of the abutted central arch members, and further comprising a compression member between the two outer end-to-end abutted arch members at each location where a stringer member fully abuts the two outer arch members.
17. The domed arch structure of claim 14, further comprising at least one tensioning member, each said at least one tensioning member having first and second ends, each end of each said at least one tensioning member being fastened to one of one of said stringer members and one of said arch members, each said at least one tensioning member extending along a radial curve defined by the domed arch structure.
18. The domed arch structure of claim 17, further comprising at least another tensioning member, said at least another tensioning member having first and second ends, each end of each said at least another tensioning member being fastened to the other of said at least one of said stringer members and one of said arch members, said at least one another tensioning member extending along a radial curve defined by the domed arch structure.
19. A partially-domed arch structure defining equidistant points along a plurality of intersecting normal longitudinal and latitudinal radially-arched curves along a cross-section outline of the partially-domed arch structure, comprising: a plurality of elongated rectangular cross-section arch members, each of said plurality of arch members having first and second side surfaces lying in substantially parallel planes, and first and second angled ends of equal but opposing angular magnitude, the ends of each arch member of said plurality of arch members being shaped to be adapted to completely abut an end of another arch member of said plurality of arch members, each arch member of said plurality of arch members having a longest length parallel to a longitudinal length of each arch member and a shortest length parallel to the longitudinal length of each arch member, each end at each longest length of each arch member of said plurality of arch members being abutted and oriented to another arch member of said plurality of arch members to define equidistant points along the longitudinal radial curves defined along the cross-section outline of the partially domed structure; a plurality of courses of a plurality of elongated rectangular cross-section stringer members, each stringer member of each of said plurality of courses being of equal length, each course of stringer members being positioned an increasingly large longitudinal distance from a central point of the partially-domed arch structure and extending along lines extending outwardly from the central point and such that increasingly longer stringer members are required to span the entire latitudinal curvature of the arch at each given course level of increasingly larger longitudinal distance from the central point of the partially-domed arch structure to an outermost level of stringer members, and wherein each of said plurality of stringer members has a longest length, and a shortest length, each length being parallel to the longitudinal length of each stringer member, each end of each longest length of each of the plurality of stringer members being abutted and oriented to a side surface of an adjacent arch member of said plurality of arch members to define, together with the abutting arch members, the equidistant points along the plurality of intersecting normal longitudinal and latitudinal radially-arched curves along the cross-section outline of the partially-domed arch structure; a plurality of fasteners interconnecting at least one end of each said stringer member to an arch member.
20. The partially-domed arch structure of claim 19, further comprising at least one tensioning member, each said at least one tensioning member having first and second ends, each end of each said at least one tensioning member being fastened to one of one of said stringer members and one of said arch members, each said at least one tensioning member extending along a radial curve defined by the partially-domed arch structure.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(25) Referring to the FIGS., there are shown four basic types of radial arch structures 100 (semi-circular in cross-section with end plates as shown in
(26) Referring additionally to
(27) The radial arc 1600 is imaginary, except as drawn and planned on paper, or electronically, before a structure 100 is built, and there are nevertheless defining points 101 defined by equivalent points on each of repetitively-used and fungible components (such as arch members 130 and stringer members 110) of the arch structure 100 along such an arc. Such points 101 are therefore defined, such as at, among other locations, centrally-located imaginary intersecting points along projected outer surfaces of each stringer member 110 and projected outer surfaces of alternating abutting arch members 130 and undergirding arch members 130 (since the theoretical arc and points there-along must lie in a single plane), as shown.
(28) Hence, part of the value of the invention is that the structures 100, 100′,100″,100′″ are not only very visually-appealing structures, since they are designed with uniformly-divided arcs, but are also easy and inexpensive to build, since the materials used for their construction are preferably comprised of standardly-available-sized materials (e.g., 2×4, 4×4, 2×6, or 1×1, etc., primarily of wood, but also of aluminum, steel, or other suitable material if desired). Furthermore, the components of such arches are easy to mass produce and assemble in a weather and climate-controlled environment, wherein completed radial arch structures, or at least parts thereof, may be fastened together, and preferably tensioned, so as to be rendered fortified to be as if monolithic and therefore capable of relatively easy transport to a remote location.
(29) Further, not only are the arches of the present invention all made of uniform size and shape components of minimal complexity from a manufacturing perspective, without any notches or steps in any one component, but such components are consistently oriented and repetitively combined at consistent radial intervals and corresponding repetitive angles, with the ends of the stringer members and arch members oriented along the circular and tubular orientation as further defined herein. Thus, it will be appreciated that the aforementioned defined equidistant points 101 at the ends of, and along, stringer members 110 and arch members 130 may be laid out, designed and planned, readily interconnecting them with a circular arc, as with a compass, as shown and further described below in connection with
(30) The radial arch structures 100, 100′,100″,100′″ thus comprises a plurality of elongated rectangular intermediate cross-section stringer members 110 (or compression stringer members 802 of
(31) As can be seen in
(32) To facilitate construction, each arch member 130 (as to arch structures 100, 100′,100″ only) is further adapted for surface-to-surface interconnection at a mid-point 136 of each arch member and via a double-threaded lag bolt 139 (shown in
(33) This interconnection is preferably accomplished by a spinning attachment construction method, wherein the distance between adjacent courses of arch members 130 are laid out (as further shown and described in connection with
(34) In this way, construction of radial arch structures in accordance with one or more aspects of the invention is simplified. This is because multiple single stringer members 110, of say 12 feet long each (or even longer), may be laid on the floor, and undergirding arch members 130 may be spun onto double-threaded lag bolts 139 at each appropriately spaced interval for a course of arch members (again spaced at slightly more than half of the long-edge length of each arch member). This creates essentially a spine looking stringer member 110 with each undergirding arch member 130 being fixed perpendicularly thereto (like perpendicular ribs). As such, this resulting structure is ready for installation on the overall structure 100, 100′,100″ in the form of separate chunks (or partially pre-assembled stringer member/arch member rows), moving from the base of the structure up to the top of the structure.
(35) The sizes of materials, preferably standard-sized materials, to be used for the various radial arch structures 100, 100′,100″,100′″ of the present invention are to be determined in part by the desired design for size and strength needed, and further by the number of points 101 to be defined around the radial arch. The number of points 101, in turn, are preferably determined by the number of evenly-divisible angles that are chosen to be within a given radial arch arc defined by a desired structure. Thus, generally speaking, and referring to
(36) Thus, for example, 1×1's may be used for 10° angle cuts and associated arcs, and 2×4's may be used for 15° angle cuts and associated arcs. For larger such evenly-divisible angles chosen, and their corresponding arcs, however, such as for 22.5° or even 30° angles and corresponding arcs, larger stock materials may be used. Thus, for example 2×4's and 2×2's may be used for 22.5° angle arcs, whereas for 30° angle arcs, 2×6's or 4×4's, are able to be used.
(37) Thus, it can be seen that for structures requiring more load bearing capability, since larger gage stock materials would generally be required for such, the evenly-divisible angle chosen is to be greater, whereas the converse is also generally true for more delicate structures, where smaller stock materials would generally be appropriate and would generally allow staying within the constraints of the claimed invention and design. This is because as smaller-angle divisions are used, with more arcs and points 101, and hence more stringers 110 employed in such a case, there is a smaller angular space for the stringer to be fully undergirded (without any notches) by an undergirding arch member 130, 130′ and still maintain an outermost surface of the stringer to be oriented so as to be on the imaginary arc defined by the structure 100, 100′,100″,100′″. Thus, if too large of materials are used in conjunction with a smaller angle division (e.g., 4×4's with 10° arcs), such would not work in accordance with the invention without heavily notching the larger and heavier materials, thus weakening the integrity of undergirding arch members 130, and thus weakening the overall structure 100, 100′,100″,100′″.
(38) As shown in
(39) As shown in
(40) As shown in
(41) Each of the plurality of arch members 130, each of the plurality of end arch members 140, each of the plurality of special arch members 145, and each of the plurality of wall stud members 170, has a first end 132, 142, 146, 172, respectively, and a second end 134, 144, 148, 174, respectively, the first end of each of the plurality of arch members, end arch members, and special arch members, having an angle adapted for fully abutting the end surface 137, to the maximum degree possible given chosen material sizes, to side surface 112, 114 without any steps or notches, with a one of the plurality of intermediate stringer members 110 or end stringer members 120.
(42) The second end 134, 144 of each of the plurality of arch members 130, 140, respectively, comprises an opposing angle of equal angular magnitude to the first end of the arch member and adapted for fully abutting flat-end-surface 137 to a flat-side-surface 112, 114 of a stringer member 110, or end stringer member 120, to the degree possible without any steps or notches.
(43) The first end 146 or 172 of a special arch member 145, or of a wall stud member 170, respectively, has either an angle adapted for the use thereof as a wall stud or an anchor for a foundation, or an angle adapted for fully abutting flat-end-surface 137 to a flat-side-surface 112, 114 of a stringer member 110, or end stringer member 120, to the degree possible without any steps or notches. The second end 148 or 174 of a special arch member 145, or of a wall stud member 170, respectively, has either an angle adapted for use thereof as a wall stud or an anchor for a foundation, or an angle adapted for fully abutting flat-end-surface 137 to a flat-side-surface 112, 114 of a stringer member 110, or end stringer member 120, to the degree possible without any steps or notches. In the case of a wall stud member 170, the wall stud member bypasses one of the plurality of end stringer members 120 and thus ties the radial arch structure 100′ into either an anchor point foundation 180 as shown in
(44) Each of the end arch members 140 and the intermediate arch members 130 are further oriented in scissor-like crossing relationship as shown at 176 to another of the plurality of end arch members and intermediate arch members. Preferably, each of the end arch members 140 and intermediate arch members 130 are further interconnected with fasteners 151 (see
(45) As shown in
(46) Still further, as can be seen in
(47) Still further, as can be seen in
(48) And while it may be appreciated, however, that such tensioning of any structure 100, 100′,100″,100′″ may not be considered necessary, for example in the case of a steel welded structure, where fastening means in the form of welds, or nuts and bolts, between arch members and stringer members, and further with fastening means between arch members with scissor-type crossing corresponding arch members, wherein such may be considered sufficient to render the structure as if monolithic without any tensioning member 199 (assuming a lighter-weight, less-load bearing-type structure), it will nevertheless be appreciated that addition of compressive forces by adding tensioning members 199 may still be desirable to even further strengthen the structure to make it more capable of withstanding otherwise destructive forces. Such may be considered important to add factors of safety where catastrophic ends may obtain upon failure of a structure that is otherwise non-fortified in this way with tensioning members 199. In any event, manufacturers and users are advised that any structure made with the present invention is to be thoroughly designed and tested for engineering strength to perform intended functions safely while accounting for reasonably anticipated environmental conditions with appropriate factors of safety.
(49) Each post-tensioning member 199 preferably comprises at least one tightening member, such as a threaded eyeloop-type member, a turnbuckle-type member, a ratchet-type member, etc. (but tightening members may also be employed on both ends of the cable) for tightening, and thus applying tensioning to the wire cable 206, and extending from mounting brackets 205 on either end of the cable 206, for allowing fastening of each tensioning member to an appropriate stringer member 110, 120, 120′ or arch member 130, 140, 145 as is known. Each tensioning member is preferably linearly oriented and aligned along a given longitudinal circumferential line 99 of each arch structure (as shown in
(50) Such tensioning member 199, or preferably plurality of tensioning members, each of the post-tensioning type, meaning that the tensioning member is preferably applied to a given arch structure after the structure is fastened together with fasteners. In this way, the tensioning member 199 is tightened and placed in tension, which in turn puts at least a part of the arch members 130, 140 of the arch structure in compression, thus compressing each arch member so that it presses onto corresponding stringer members 110, 120 to which each arch member is attached. Such post-tensioning further strengthens the integrity of the arch structure 100, 100′,100″,100′″ and thereby makes the structure more fortified as if monolithic and thus capable of withstanding, without damage to the structure, sufficient gravitational weight and load-type forces, sufficient side-to-side shifting type forces, and sufficient uplift-type forces, all sufficient in the sense that they would meet engineering and architectural standards, and as for example resulting from lifting the structure by a hook adjacent an upper portion of the structure, or for example during winds or earthquakes.
(51) Thus, where higher-stress, higher load-bearing, and typically heavier structures 100, 100′,100″,100′″ are desired, post-tensioning members 199, 799 may be employed to fortify the structure to render it as if monolithic. And where such structures may be inaccessible, or to some degree inaccessible, thought is to be given to the degree to which such structures should be comprised of wood, or pressure treated lumber, versus aluminum, steel, or other suitable material, which may be coated, treated, padded or guided with tracks or implements to prevent the breakdown of whatever material is chosen suitable for a given application. Regardless of the materials chosen, however, it will be appreciated that the structure may be possibly further fortified to be made more as if monolithic with post-tensioning, especially since in the present case, and in accordance with an aspect of the invention, the post-tensioning herein serves to lend integrity to the structure in a way that compresses arch members 130, 130′ and/or stringer members 802, with multi-directional static forces aligned at least partially along such non-unidirectionally-oriented members (i.e., along arch members or stringer members oriented to approximate a radial arch curved surface) and partially terminating and opposed on and at fully abutting angled ends thereof on side surfaces 112, 114, and side surfaces 708, 710 of arch members 130′, respectively, to distribute such forces throughout the structure and thereby render the radial arch structure 100, 100′,100″,100′″ fortified to be as if monolithic.
(52) As can be most easily seen in
(53) The at least one tensioning member 199 of this aspect of the invention may be applied to the arch structure whether it is a part-of-a-circle-type of arch structure 100, 100′, whether it is a complete-circle-type of arch structure 100″, or whether it is an at-least-partially-domed-type of arch structure 100′″. However, it will be appreciated that technically there is no beginning, or end, stringer members with a complete-circle-type of arch structure 100″, therefore, it will be appreciated that the ends 201, 202 of each at least one tensioning member 199 may be attached to one, or more, intermediate stringer members 130 in that case.
(54) Each at least one tensioning member 199 may also extend past an end stringer member 120 (e.g., as shown in
(55) Note that regarding a barracks structure 1300, for example, or a hypertube structure 1500, stringer members 110 may be elongated by overlapping ends of adjacent stringers to make a longer structure than would otherwise be the case, all without departing from the broader aspects of the invention as claimed. Thus, the length of a semi-circular arch structure 100′, such as a barracks structure 1300, or a tube structure 100″ (1500) is not limited, since additional arcs of stringers may be continued along, and this is true despite variations in the land on which the structures are to be built (e.g., along rolling hills), since the structure can conform to such variations in the land with relative ease, it being the case that the height of the structure is always equidistant from the foundation, or land underneath the structure, at each point of the structure along its longitudinal length.
(56) In the case of a part circular cross-section arch structure 100′, the at least one tensioning member 199 may be applied with each end 201, 202 of the tensioning member 199 attached to an end stringer member 120, 120′, the tensioning member thus, upon tightening, rendering as if monolithic the part circular cross-section structure.
(57) Referring to
(58) Each of the various types of arch structures 100, 100′,100″,100′″ set forth, whether partial-circle-type 100, 100′, complete-circle-type 100″, 180-degree-semi-circle-type 100, combined-wall-stud-and-partial-circle-type 100′, or at-least-partial-dome-type 100′″, may be strengthened and fortified in its structural integrity and monolithicness with at least one, and preferably a plurality, of tensioning members 199. It will be appreciated by those skilled in the art that, as tension is applied to each tensioning member 199, this in turn creates compressive forces within individual arch members 130, 140, 145, and to a lesser degree stringer members 110, 120, thus tending to solidify the overall arch structure 100, 100′,100″,100′″, and any included bound wall stud members 170 and foundation members 180, into an integral structure.
(59) Thus, the arch structure 100 and 100′, of
(60) In, for example, arch structure 100 of
(61) Further, as can be seen in
(62) Still further, the end arch members 140 and the special arch members 145 may also be interconnected with fasteners 151 at those locations 176 at which they cross in scissor-like fashion to further solidify the integrated structure 100.
(63) The arch structure 100 of
(64) As shown in
(65) As with other embodiments of the invention, the intermediate arch members 130 may be fastened with fasteners 151 to their corresponding respective scissor-crossing intermediate arch members 130 to further solidify the integral arch structure 100″. Further, as with other embodiments of the invention, each arch member 130 is also fastened with fasteners 150 at each end 132, 134 of each arch member to a stringer member 110 to make the structure 100″,1500 as if monolithic.
(66) As shown in
(67) Further, in the case of arch structure 100′, the arch structure further comprises at least one foundation member 180, and the first end 172 of each wall stud member 170 abuts full end surface to side surface 112 of the next adjacent intermediate stringer member 110 to the end stringer member 120′, and the second end 174 of each at least one wall stud member 170 is connected to a surface 182 of the at least one foundation member 180. Or, alternatively as shown in
(68) As shown in
(69) In accordance with this embodiment of the invention 100 used for a slip form framework as shown in
(70) As shown in
(71) In the case of a greenhouse 700, it will be appreciated that instead of netting or screening 312 for each of the frame structures 310, there may be employed glass or plexiglass 702 for creating a greenhouse-type environment. Such frame structures may be premade with glazing and aluminum or wooden frames, as is known in the art, and installed in the openings 306 of the semi-circular structure. Thus, for a more secure structure 700 as against the elements, perhaps for example for a glass housing type structure wherein persons may live, glass may be installed into frame structures similar to that of frame structure 310, perhaps with fewer, or no, cross members 304 (i.e., more like frame structure 308, made of wood, aluminum, steel, or other suitable material, and together with glazing in a manner known by persons skilled in the art of applying glass (or plexiglass) to structures. Or alternatively, for a less secure structure 700 as against the elements, as may be appropriate for a standard greenhouse wherein some airflow may actually be desirable, the present radial arch structure 700 provides an appropriate structure from which to hang standard hooks (not shown) for fastening glass, or plexiglass, panes in an overlapping manner (to allow proper venting), as is also well-known by persons skilled in the art of building greenhouses. And for further load-bearing capacity, such structure may be further fortified with post-tensioning members 199, 799 to render the same more as if monolithic to enable moving the same with a crane, for example, hanging from a centrally located upper hook, for example, and so as to be able to bear greater loads, whether from snow, winds, hanging of water barrels for field showers or watering, etc.
(72) As shown in
(73) As shown in
(74) Or, as shown in
(75) Such a structure 1200, it will be appreciated, represents a very great cost savings over current practices for such flotation devices comprised of full length cedar log timbers or sealed metal drums. Thus, while such a structure may be made of an arch structure 100′ (i.e., a less than complete circular structure) or as a filled tubular enclosure made of an arch structure 100″ defining a complete circle (i.e., 360-degrees) in cross section. Such arch structures 100, 100″ thus may used as frame structures for the elongated hull of flotation devices 1200. Such devices 1200, of course, may preferably comprise a plurality of fasteners 151 to interconnect scissor-crossing arch members as described previously (in addition to fasteners 150 to interconnect arch member ends and stringers), and may also further preferably comprise a plurality of tensioning members 199 along the radial arch members as described previously.
(76) Still further, as shown in
(77) As shown in
(78) Thus, the present invention may be suitably used to create a diversity of radial arch structure products 100, 310, 700, 1100, 1200, 1300, 1500, whether of partial circular cross-section 100, 101′, or of full circular cross-section 100″, and such radial arch structures are not limited in size or strength by notches that have otherwise limited prior-art structures. Thus, such structures and products may be made with larger-gage wood, aluminum, steel, or other, materials and therefore be made to support greater loads. And despite this fact of larger materials to be able to support larger loads, the use of the fasteners 150, 151, and tensioning members 199, are employed where necessary, to render the structures fortified to be as if monolithic. Thus, even large structures may be picked up with hooks 10 applied dangling from a crane 12, 14, or other cable-type apparatus, connected to the structure at an upper lifting point 10, 13, or lifting points, in order to easily move the structure from place to place as may be needed for certain given applications.
(79) Referring now to
(80) Referring now to
(81) a. Determine the size of the desired radius (r) and diameter ((d)=2×r) of your desired radial arch, and draw to scale the radial arch 1600 (in this case a semi-circle) on a piece of paper;
(82) b. Plot as each a 22.5° points 101 (or other equidistant and evenly-divisible points for example at 10°, 15°, or 30° degrees) along the circumference of the semi-circle (with two end points at either end of the diameter of the semi-circle);
(83) c. Connect every other point with chords;
(84) d. Draw radial lines from the center point 1602 of the semi-circle to establish the center of the thickness of each stringer member;
(85) e. Draw in the end view of a first stringer member at a plotted point (e.g., the 90° plotted point) along the circumference from step b., with proper dimensions (to scale) for stringer width;
(86) f. Draw in an end view of other stringer members, e.g., at a next every-other point plotted in step b. (e.g., the plotted point that is the 45° position), and having been connected to the first stringer member of steps c. and e (e.g., the plotted point that is the 90° position) and with proper dimensions (to scale) for uniform stringer width;
(87) g. Connect the upper corners and lower corners of each stringer to establish upper and lower lengths of each arch member; and
(88) h. Repeat steps e., f., and g, in order to draw in an end view of other stringer members at the other plotted points from step b and to connect the upper corners and lower corners to establish upper and lower lengths of each arch member (note: the height of each subsequently drawn end view of stringer members will be determined by the fact that each such stringer member is undergirded at a midpoint of, and by, an arch member.
(89) i. Determine locations for attaching post-tensioning so as to be fixed at lower portions of the structure and so as to run along points 101 in order to create multi-directional static compressive forces at least partially terminating at abutting locations between stringer members and arch members (i.e., along arch members or stringer members oriented to approximate a radial arch curved surface) and to distribute such forces (compressive and tensile) appropriately throughout the structure to render it fortified to be as if monolithic.
(90) Referring now to
(91) Thus, for example, if you have a 12-foot long stringer, L=12′, minus 6″ (for 3 inches space on each end of the stringer), leaving 11′6″ divisible by the number of arch member 130 ribs desired, say 5. Since 12′ equals 144″, subtracting 6″ leaves 138″. Dividing 138″ by 4 (i.e., 5 ribs−1 rib=4 ribs)=a maximum of 34.5″ between each arch member 130 rib location. If, per calculations described previously for determining arch member 130 length yields arch members that are 60″ long at their longer length portions, this means that the user may select equidistant rib distances of, say, 31″ between each rib, and thereby be well within the 34.5″ allotted above along the stringer length, which in turn allows for overlapping of stringer ends to continue for longer length structures 100, 100′,100″, and further layout for subsequent stringers 110 along the length of an arch structure. In this way, it will be appreciated that very long arch structures 100, 100′,100″ may be made.
(92) This method of laying out the construction of an arch structure enables the use of spinning and double-threaded end lag bolts 139 (
(93) In this way, a less-preferred method of construction comprising toe-nailing (the practice of driving nails or screws midway into a member to interconnect it with another member, often resulting in splitting of members) is avoided, and construction is facilitated and strengthened by easily spinning each arch member midpoint onto a corresponding stringer member, and wherein per the above example, four courses of arch members 130 may be installed on a stringer member 110, and so on for other stringer members, such that portions of the arch structure 100, 100′,100″, i.e., chunks of the structure with stringers 110 and arch member 130 ribs extending therefrom, may be brought together and fastened with fasteners 150, 151, as described previously.
(94) This method of construction will greatly enhance the integrity, efficiency, and ease of construction of the resulting structure 100, 100′,100″. Further, since the invention in accordance with one or more aspects eliminates the need for toe-nailing, and since there are integrated wall-stud members 170 provided for, together with tensioning members 199, the need for earthquake resistant ties, such as Simpson® brand ties, may possibly be eliminated.
(95) Referring now to
(96) Each of the plurality of arch members 130′ has a longest length 716 parallel to a longitudinal length of each arch member and a shortest length 718 parallel to the longitudinal length of each arch member. Each end 712, 714 of each arch member 130′ is fully abutted to the degree possible at that angle with a corresponding end 714, 712 such that at each longest length 716 of each of the plurality of arch members 130′, where it is abutted to an end of a corresponding arch member so as to be oriented to define equidistant points 701, 703 along the longitudinal and latitudinal radial curves defined along the cross-section outline of the partially-domed structure 750, 800, 1400.
(97) The at least partially-domed arch structure 750, 800, 1400 further comprises a plurality of levels 1, 2, 3, 4, 5, 6 (
(98) In further regard to these levels 1, 2, 3, 4, 5, 6 as mentioned above, it may be further seen in
(99) Each stringer member 802 comprises first and second opposing compound angled ends (compound as in cut at a certain angle and with a certain bevel as with a miter chop-saw) 804, 805 of equal but opposing angular magnitude, each end of each of the plurality of stringer members being shaped to be adapted to converge crossways on and completely abut a side surface of one of the arch members 130′. Further, each such stringer member 802 has a longest length 807, and a shortest length 809, each length being parallel to the longitudinal length of each stringer member, each end 804, 805 of each longest length of each of the plurality of stringer members 802 being abutted and oriented to define generally equidistant points 703 along the latitudinal radial curves defined along the cross-section outline of the at least partially-domed arch structure 750, 800, 1400. Preferably, each stringer member 802 comprises a compound angle, with equal but opposing acute angles (as to the material remaining on the end of the stringer) being employed as described above and as shown in
(100) These compound opposing equal angles are needed because of the radial nature of the latitudinal and longitudinal lines formed by the structures 750, 800, 1400. Further, the angles are apparent as one traverses from the bottom to the top of the structures 750, 800, and 1400, as well as horizontally around latitudinal arch lines of the structures 750, 800, 1400, it can be seen that an angle of rotated position of each stringer member 802 is rotated upwardly relative to previously lower levels of stringer members and along and according to a longitudinally radially-curved line along which each stringer member is positioned, until the stringer members are almost vertical at their highest levels. Further, it can be seen than an angle of rotated position of each arch member 130′ is rotated laterally relative to next previous laterally-positioned arch members 130′ and along and according to a latitudinally radially-curved line until opposing arch members on a far side of the at-least-partially-domed arch structure 750, 800, 1400 are rotated 180° relative to those on a near side. As the members 802, 130′ are thus positioned, the compound angles referred to previously (i.e., wherein a flat surface on the end of each stringer member 802 is formed by an equally-angular cut on each end, the cut having at least an x-coordinate component and a y-coordinate component, as in a Cartesian Coordinate system) are necessary so that abutting flat ends 804, 805, and 712, 714, abut fully, without any steps or notches, on corresponding side surfaces 708, 710, and 112, 114, respectively. And while the aforementioned cuts are of a compound nature, they are still easily made since they are repetitively applied to virtually all of the stringer members 802 of the at-least-partially-domed structure 750, 800, 1400, thus lending to the kit-type capability nature of the structures in accordance with an aspect of the present invention.
(101) At the bottom of the structure 800 of
(102) Referring to
(103) There are provided a plurality of fasteners 850 (representative fasteners shown in
(104) Referring specifically to
(105) Referring to
(106) The at least partially-domed arch structures 750, 800, 1400 of these embodiments each may further comprise a plurality of tensioning members 199 (as shown in
(107) Still further, the at least partially-domed structure 750, 800, 1400 may also further comprise a plurality of horizontal tensioning members 799 as shown in
(108) Each such tensioning member 199, 799 is capable of being tightened as described previously, such that together with each fastener 850 being fastened, the at least partially-domed arch structure 750 (together with arch structure 700 if present), 800, 1400 is made fortified to be as if monolithic, and therefore capable of withstanding, without damage to the structure, sufficient gravitational weight and load-type forces, sufficient side-to-side shifting type forces, and sufficient uplift-type forces, as for example resulting from lifting the structure by a hook adjacent an upper portion of the structure.
(109) Referring further to
(110) Thus, in accordance with one or more of the foregoing aspects and embodiments of the invention relating to an at least partially-dome shaped structure, there are provided a number of structures 750, 800, 1400 that are both appealing visually, are highly functional, and are capable of being constructed of readily-mass-produced, and commonly-available relatively inexpensive materials (such as standard wood stock or aluminum stock), all stock being largely comprised of relatively small stock which is easy to transport and carry (of course depending on the loads anticipated to be borne) and uniformly-sized stock capable of being quickly and easily mass-manufactured at a remote, covered, air-conditioned, location.
(111) Such structures may then be transported as if monolithic, either in whole or in chunks, or portions, to a final construction location in the field. Thus, it will be appreciated that there is now made possible with various aspects of the present invention, the ability to assemble many structures of like kinds with standard materials (pre-cut stringers, arch members, fasteners and tensioning members) as could be provided as part of a kit for assembly on site. As described herein, such a kit of materials would be relatively inexpensive to manufacture, since the materials could be made of standard-sized materials generally without any need for planing or other shaping (other than angle cuts on the ends of arch members) and cutting to length as appropriate for a desired structure.
(112) Referring now to
(113) Further, with the foregoing aspects of the invention, there are provided a number of different alternatives for mixing and matching of structures, fasteners, and tensioning systems, all without departing from the true scope of the invention as claimed. Thus, it will be appreciated by those skilled in the art that there are various possible combinations of the above-described elements and sub-elements for various embodiments of the invention, whether such elements and sub-elements be combined in whole or in part, which may be employed without departing from the scope and spirit of the invention as claimed.
(114) While a preferred embodiment of the present invention has been shown and described, it will be apparent to those skilled in the art that many changes and modifications may be made without departing from the invention in its broader aspects. For example, it will be appreciated that one of ordinary skill in the art may mix and match the various components of the various embodiments of the invention without departing from the true spirit of the invention as claimed. Thus, by way of example, it will be appreciated that one or more fastening means may be employed with different types of materials to create monolithic structures in accordance with one or more aspects or embodiments of the invention. Likewise, it will be appreciated that one or more post-tensioning means may be used with one or more embodiments of the invention. Further, it will be appreciated that additional materials may be utilized to strengthen components of the invention, such as multiple layers of arch members may be used to create beam-like arch structures (e.g., as shown at 790 and 792 of