CAPSTAN-DRIVEN AIR PUMP SYSTEM FOR OPENING AND CLOSING A LONGITUDINAL RAILCAR DOOR
20210123362 ยท 2021-04-29
Inventors
Cpc classification
F04B9/125
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/03
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B35/01
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01L25/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
According to some embodiments, an apparatus comprises an air pump configured to couple to a capstan, and a pneumatic cylinder coupled to the air pump at a first end of the pneumatic cylinder. The pneumatic cylinder comprises a piston. Rotation of the capstan in a first rotational direction causes the air pump to provide air pressure to the first end of the pneumatic cylinder. In response to the air pump providing air pressure to the first end of the pneumatic cylinder, the piston of the pneumatic cylinder moves in a first linear direction. The piston is coupled to a longitudinal beam of a longitudinal door system of a railcar. In response to the piston moving in the first linear direction, the longitudinal beam moves in the first linear direction, opening a door of the longitudinal door system..
Claims
1. An apparatus comprising: an air pump configured to couple to a capstan; and a pneumatic cylinder coupled to the air pump at a first end of the pneumatic cylinder, the pneumatic cylinder comprising a piston, wherein: rotation of the capstan in a first rotational direction causes the air pump to provide air pressure to the first end of the pneumatic cylinder; in response to the air pump providing air pressure to the first end of the pneumatic cylinder, the piston of the pneumatic cylinder moves in a first linear direction, wherein: the piston is coupled to a longitudinal beam of a longitudinal door system of a railcar; and in response to the piston moving in the first linear direction, the longitudinal beam moves in the first linear direction, opening a door of the longitudinal door system.
2. The apparatus of claim 1, wherein: rotation of the capstan in a second rotational direction opposite the first rotational direction causes the air pump to remove air from the first end of the pneumatic cylinder; and in response to the air pump removing air from the first end of the pneumatic cylinder, the piston of the pneumatic cylinder moves in a second linear direction opposite the first linear direction, wherein in response to the piston moving in the second linear direction, the longitudinal beam moves in the second linear direction, closing the door of the longitudinal door system.
3. The apparatus of claim 1, further comprising a pressure relief valve.
4. The apparatus of claim 1, further comprising a pressure gauge.
5. The apparatus of claim 1, wherein: the pneumatic cylinder is further coupled to the air pump at a second end of the pneumatic cylinder, the second end opposite the first end; and rotation of the capstan in the first rotational direction causes the air pump to provide air pressure to the first end of the pneumatic cylinder and to remove air from the second end of the pneumatic cylinder.
6. The apparatus of claim 2, wherein: the pneumatic cylinder is further coupled to the air pump at a second end of the pneumatic cylinder, the second end opposite the first end; and rotation of the capstan in the second rotational direction causes the air pump to remove air from the first end of the pneumatic cylinder and to provide air pressure to the second end of the pneumatic cylinder.
7. The apparatus of claim 1, further comprising: a reservoir comprising pressurized air; and a valve coupled to the reservoir, the first end of the pneumatic cylinder, and the second end of the pneumatic cylinder, the valve comprising a first opening and a second opening, wherein: in response to opening the first opening of the valve: air flows from the reservoir to the first end of the pneumatic cylinder; and the piston of the pneumatic cylinder moves in the first linear direction; and in response to opening the second opening of the valve: air flows from the reservoir to the second end of the pneumatic cylinder; and the piston of the pneumatic cylinder moves in the second linear direction.
8. The apparatus of claim 7, further comprising a pressure relief valve coupled to the reservoir, wherein in response to pressure within the pneumatic cylinder exceeding a threshold, the pressure relief valve is configured to open to provide pressurized air to the reservoir.
9. The apparatus of claim 7, wherein the reservoir further comprises an air inlet, wherein an external air source is configured to couple to the air inlet to supply pressurized air to the reservoir.
10. The apparatus of claim 7, wherein the reservoir further comprises a second pressure relief valve configured to open in response to pressure within the reservoir exceeding a threshold.
11. The apparatus of claim 1, further comprising a gear box coupled to the air pump, the gear box configured to couple to a first capstan located on a first side of the railcar and a second capstan located on a second side of the railcar, the gear box configured to: convert a first rotation of the first capstan to a third rotation supplied to the air pump; and convert a second rotation of the second capstan to the third rotation supplied to the air pump, wherein in response to the gear box supplying the third rotation to the air pump, the air pump is configured to provide air pressure to the first end of the pneumatic cylinder.
12. The apparatus of claim 1, wherein a speed of the first rotation of the first capstan is different from a speed of the third rotation supplied to the air pump.
13. A method comprising: rotating a capstan in a first rotational direction; supplying, by the capstan, first rotation to an air pump; in response to supplying the first rotation to the air pump, supplying, by the air pump, air pressure and air volume to a first end of a pneumatic cylinder, the pneumatic cylinder comprising a piston; in response to supplying the air pressure and the air volume to the first end of the pneumatic cylinder, moving the piston of the pneumatic cylinder in a first linear direction; in response to moving the piston in the first linear direction, moving a longitudinal beam of a longitudinal door system of a railcar in the first linear direction, the longitudinal beam coupled to the piston; and in response to moving the longitudinal beam in the first linear direction, opening a door of the longitudinal door system.
14. The method of claim 13, further comprising: rotating the capstan in a second rotation direction opposite the first rotational direction; supplying, by the capstan, second rotation to the air pump; in response to supplying the second rotation to the air pump, removing, by the air pump, air pressure and air volume from the first end of the pneumatic cylinder; in response to removing the air pressure and the air volume from the first end of the pneumatic cylinder, moving the piston of the pneumatic cylinder in a second linear direction opposite the first linear direction; in response to moving the piston in the second linear direction, moving the longitudinal beam in the second linear direction; and in response to moving the longitudinal beam in the second linear direction, closing the door of the longitudinal door system.
15. The of claim 13, wherein, in response to supplying the first rotation to the air pump, the method further comprises removing, by the air pump, air pressure and air volume from a second end of the pneumatic cylinder, the second end opposite the first end.
16. The method of claim 14, wherein, in response to supplying the second rotation to the air pump, the method further comprises supplying, by the air pump, air pressure and air volume to a second end of the pneumatic cylinder, the second end opposite the first end.
17. The method of claim 13, further comprising: opening a first opening of a valve, the valve coupled to a reservoir comprising pressurized air, the first end of the pneumatic cylinder, and the second end of the pneumatic cylinder; in response to opening the first opening of the valve, supplying air from the reservoir to the first end of the pneumatic cylinder; in response to supplying the air from the reservoir to the first end of the pneumatic cylinder, moving the piston of the pneumatic cylinder in the first linear direction; opening a second opening of the valve; in response to opening the second opening of the valve, supplying air from the reservoir to the second end of the pneumatic cylinder; and in response to supplying the air from the reservoir to the second end of the pneumatic cylinder, moving the piston of the pneumatic cylinder in the second linear direction.
18. The method of claim 17, further comprising providing, using a pressure relief valve coupled to the reservoir, pressurized air to the reservoir, wherein in response to pressure within the pneumatic cylinder exceeding a threshold, the pressure relief valve is configured to open.
19. The method of claim 17, further comprising providing, using an air inlet coupled to the reservoir, pressurized air to the reservoir, wherein an external air source is configured to couple to the air inlet.
20. The method of claim 13, further comprising: converting, by a gear box, a rotation of a first capstan in a first direction to a rotation in a third direction; converting, by the gear box, a rotation of a second capstan in a second direction to the rotation in the third direction; supplying the rotation in the third direction to the air pump; and in response to supplying the rotation in the third direction to the air pump, providing air pressure to the first end of the pneumatic cylinder.
21. The method of claim 13, wherein a speed of the rotation of the first capstan in the first direction is different from a speed of the rotation in the third direction supplied to the air pump.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] For a more complete understanding of the present disclosure, reference is now made to the following description, taken in conjunction with the accompanying drawings, in which:
[0011]
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
DETAILED DESCRIPTION
[0025] Embodiments of the present disclosure and its advantages are best understood by referring to
[0026]
[0027] As illustrated in
[0028]
[0029] Air pump/compressor 210 and pneumatic cylinder 105 may be mounted on the underside of a railcar to operate a longitudinal door system 100 of the railcar. On the other hand, capstan drive 205 may be located externally to the railcar. For example, capstan drive 205 may be located trackside at a conventional railcar unloading facility.
[0030] Pneumatic cylinder 105 and air pump/compressor 210 may be separate from one another. For example, pneumatic cylinder 105 and air pump/compressor 210 may be separate pieces of equipment, mounted at different locations on the underside of a railcar, and coupled to one another through hose/pipe 225. The use of air pump/compressor 210 separate from pneumatic cylinder 105 may provide flexibility in where air pump/compressor 210 may be mounted. For example, air pump/compressor 210 may be mounted in any convenient location for access for use or service.
[0031] As illustrated in
[0032]
[0033]
[0034]
[0035] In certain embodiments, and as illustrated in
[0036]
[0037] On the other hand,
[0038]
[0039] As illustrated in
[0040]
[0041]
[0042] In certain embodiments, the air stored in reservoir 805 may be used to open/close the doors of longitudinal door system 100. For example, as illustrated in
[0043] Valve 820 may be any suitable type of valve to control the flow of air. For example, valve 820 may be a manual valve. As another example, valve 820 may be a 2-way valve, as illustrated in
[0044] When valve 820 is used to direct air stored in reservoir 805 to first end 215 of pneumatic cylinder 105, the air pressure and volume applied to pneumatic cylinder 105 may move piston 115 in the first direction (e.g., the direction away from first end 215 of pneumatic cylinder 105). This linear motion of piston 115 (and correspondingly of piston rod 110) may be used to move the longitudinal doors of the railcar to an open position, as illustrated in
[0045] Alternatively, when valve 820 is used to direct air stored in reservoir 805 to second end 215 of pneumatic cylinder 105, the air pressure and volume applied to pneumatic cylinder 105 may move piston 115 in the second direction, opposite the first direction, and toward first end 215 of pneumatic cylinder 105. This linear motion of piston 115 (and correspondingly of piston rod 110) may be used to move the longitudinal doors of the railcar to an open position, as illustrated in
[0046] In certain embodiments, in addition to excessively pressurized air released through pressure relief valve 230 and directed into reservoir 805, trackside air may be used to fill reservoir 805. For example, as illustrated in
[0047] The use of reservoir 805 may enable the gates or doors of a railcar to be operated at a first unloading facility using a capstan-driven air pump or compressor 210, where excess pressure generated by the capstan-driven air pump/compressor 210 is further used to pressurize reservoir 805. Then, at a second unloading facility, the gates or doors of the railcar may be operated using either a capstan-driven air pump/compressor 210 or reservoir 805, along with valve 820.
[0048]
[0049] Each capstan drive 205a and 205b is mechanically engaged to gear box 910. Gear box 910 is used to convert rotation generated by capstan drives 205a and 205b to rotation of component 915, used to drive air pump/compressor 210. This disclosure contemplates that gear box 910 may include any suitable components to convert rotation of the capstan drive in a first direction to rotation of component 915, connected to air pump/compressor 210, in a second direction.
[0050] In certain embodiments, gear box 910 may also allow the input rotational speed for first capstan drive 205a and/or second capstan drive 205b to be different than the rotational speed of component 915, connected to air pump/compressor 210. This disclosure contemplates that generating this rotational speed difference may be accomplished in any suitable manner. For example, in certain embodiments, internal gear ratios, pulleys, or a continuously variable system may be used. This may be desirable to permit torque or speed limiting devices to protect various system components, such as over-speed protection for air pump/compressor 210.
[0051]
[0052]
[0053] Modifications, additions, or omissions may be made to method 1300 depicted in
[0054]
[0055] Modifications, additions, or omissions may be made to method 1400 depicted in
[0056] While discussed in terms of an embodiment for a hopper railcar, this disclosure contemplates that embodiments of the capstan-driven air pump system may be applied to other types of railcars, including, for example, gondola railcars. Furthermore, while discussed in terms of operating a pneumatic cylinder configured to push a beam to open longitudinal doors of a hopper railcar, this disclosure contemplates that the capstan-driven air pump system of the present disclosure may be used to open and close a variety of different doors and/or gates of railcars, including, for example, sliding gates.
[0057] As can be seen by one established in the art of railcar design, there are a number of ways that the capstan-driven air pump of the present disclosure may be incorporated into a railcar, both as a standalone system and in combination with other gate and door operating systems. For example, the capstan-driven air pump may be used in combination with hot shoe and/or manual operations.
[0058] Although the present disclosure includes several embodiments, a myriad of changes, variations, alterations, transformations, and modifications may be suggested to one skilled in the art, and it is intended that the present disclosure encompass such changes, variations, alterations, transformations, and modifications as falling within the scope of this disclosure.