Electric connection box
10994676 ยท 2021-05-04
Assignee
Inventors
- Ryoma Toyoda (Makinohara, JP)
- Kunihiko Yamada (Makinohara, JP)
- Terumitsu Sugimoto (Makinohara, JP)
- Masashi Suzuki (Makinohara, JP)
- Kenichi Katsumata (Makinohara, JP)
- Jun Goto (Makinohara, JP)
Cpc classification
H04L12/40045
ELECTRICITY
B60R16/0231
PERFORMING OPERATIONS; TRANSPORTING
International classification
H01R12/00
ELECTRICITY
B60R16/023
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An electric connection box includes: the housing, or a plurality of communication connectors provided therein; a communication switch circuit, which is provided inside the housing, has a communication relay function and controls a communication path between the plurality of communication connectors; and a common power supply circuit, which is provided inside the housing and capable of supplying common power generated based on the power from the input side power supply line to a plurality of electric circuits including the communication switch circuit.
Claims
1. An electric connection box, wherein at least a power distribution circuit, which is configured to distribute power supply power supplied from an input side power supply line to a plurality of output side power supply lines, and/or an electric component, which is configured to perform a predetermined function with respect to the power supply power, are provided in a predetermined housing, the electric connection box comprising: a plurality of communication connectors provided on or in the housing; a communication switch circuit, which is provided inside the housing, has a communication relay function and controls a communication path between the plurality of communication connectors; and a common power supply circuit, which is provided inside the housing and capable of supplying common power generated based on the power from the input side power supply line to a plurality of electric circuits including the communication switch circuit.
2. The electric connection box according to claim 1, wherein a plurality of output side power connectors, which are connectable to a plurality of power cables each having a different cabling path, are provided on or in the housing, and the plurality of communication connectors are respectively provided at positions adjacent to or close to the plurality of output side power connectors.
3. The electric connection box according to claim 1, wherein at least a portion of the housing is provided in a state of being exposed in an engine room of a vehicle, and a portion of the plurality of communication connectors are provided in a state of being exposed in the engine room.
4. The electric connection box according to claim 3, wherein the housing has a waterproof function, and the communication switch circuit and the common power supply circuit share the waterproof function of the housing with the electric component.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
DETAILED DESCRIPTION OF EMBODIMENTS
(9) A specific embodiment of the present invention will be described below with reference to the drawings.
(10) <Outline 1 of Layout on Vehicle>
(11)
(12) As shown in
(13) In the example shown in
(14) Therefore, communication lines can also be connected to the JB switch boxes 31 and 32 in addition to power supply lines of the wire harnesses 17, 18. Moreover, since the function of the junction block and the function of the switching hub are integrated in the one housing, power supply lines connecting such components are not required in the wire harnesses 17, 18.
(15) In the present embodiment, the vehicle 10 is provided with light detection and ranging (LiDAR) devices 21, 22, 23, and 24 at a right end, a center and a left end of a vehicle body front portion 15, and a right end of a vehicle body rear portion 16, so as to correspond to an automatic driving function.
(16) Power supply lines and communication lines of the LiDAR devices 22, 23 pass through partition walls of the engine room 11 and the vehicle compartment 12 together with the wire harness 17 so as to straddle between floors of the engine room 11 and the vehicle compartment 12, and are connected to the JB switch box 31. Power supply lines and communication lines of the LiDAR device 21 pass through the partition walls of the engine room 11 and the vehicle compartment 12 together with the wire harness 18 so as to straddle between the floors of the engine room 11 and the vehicle compartment 12, and are connected to the JB switch box 31. Moreover, a relay connector 25 is connected in the middle of the wire harness 18 to relay Ethernet communication.
(17) The power supply lines and the communication lines of the LiDAR device 24 are connected to the JB switch box 32 via a relay connector 26.
(18) The vehicle 10 is mounted with various electric components 41 to 47. The electric components 41 to 47 have configurations and functions such as a dedicated communication device (DCM: Data Communication Module), a meter unit, a central gateway, an ADX, an electronic control unit of an automatic driving system (ADS), an electronic control unit of an SIS, and a data link connector (DLC). The central gateway performs data and protocol conversion between a plurality of networks (such as CANs) on the vehicle 10, and serves as a center of vehicle information management.
(19) In the example of
(20) In a case where the LiDAR devices 22, 23 are connected by an Ethernet communication line, an influence of signal attenuation or the like is increased when a distance of the communication line is long, so it is necessary to connect a relay connector in the middle of the communication line. However, in the example shown in
(21) In the example shown in
Configuration Example 1 of JB Switch Box 31
(22)
(23) As shown in
(24) An engine compartment (that is, the engine room 11) connection portion 54 and a floor connection portion 55 are provided on a front surface side of the housing 51 at two positions, upper and lower. Moreover, an instrument panel connection portion 56 is provided on a back surface side of the housing 51.
(25) The engine compartment connection portion 54 is used to connect a portion of a sub harness constituting a wire harness 57 where a wiring destination is divided into the engine room 11. Moreover, the floor connection portion 55 is used to connect a portion of the sub harness constituting the wire harness 57 where the wiring destination is divided into a floor region in the vehicle compartment 12. Moreover, the instrument panel connection portion 56 is used to connect a portion of the sub harness constituting the wire harness 57 where the wiring destination is divided into an instrument panel region in the vehicle compartment 12.
(26) The engine compartment connection portion 54 includes a power system connector 54a and a communication system connector 54b. The floor connection portion 55 includes a power system connector 55a and a communication system connector 55b. The instrument panel connection portion 56 includes a power system connector 56a and a communication system connector 56b.
(27) Each of the communication system connectors 54b, 55b and 56b on the JB switch box 31A is connected to a communication system connector 57b which is connected to an Ethernet communication line in the sub harness constituting the wire harness 57. Moreover, each of the power system connectors 54a, 55a and 56a on the JB switch box 31A is connected to a power system connector 57a which is connected to electric wires other than the Ethernet communication line in the sub harness constituting the wire harness 57.
(28) As shown in
(29) Similarly, the two connectors (57a, 57b) of the sub harnesses, which are wired along a substantially common path from the floor region in the vehicle compartment 12 to the installation position of the JB switch box 31A, can be routed together and fitted to the power system connector 55a and the communication system connector 55b at the same location. Moreover, the two connectors (57a, 57b) of the sub harnesses, which are wired along a substantially common path from the vicinity of the instrument panel in the vehicle compartment 12 to the installation position of the JB switch box 31A, can be routed together and fitted to the power system connector 56a and the communication system connector 56b at the same location.
(30) As shown in
(31) The power system connectors 54a and 55a are provided on one end side of the circuit substrate including the JB functional unit 52, and the power system connector 56a is provided on the other end side. Moreover, the communication system connectors 54b and 55b are provided on one end side of the circuit substrate including the switching hub functional unit 53, and the communication system connector 56b is provided on the other end side. Therefore, the power system connectors 54a, 55a, and 56a, and the communication system connectors 54b, 55b, and 56b can be disposed in proximity to each other at the respective positions of the engine compartment connection portion 54, the floor connection portion 55, and the instrument panel connection portion 56. In particular, when the two circuit substrates are used as shown in
(32) For example, there are a large number of cases where a power system sub harness and an Ethernet communication sub harness are wired in substantially the same direction on the same path, which is started from the JB switch box 31 and extends toward the engine compartment, in the wire harnesses 17, 18 connected to the JB switch box 31 as shown in
(33) Similarly, there are a large number of cases where the power system sub harness and the Ethernet communication sub harness are also wired in substantially the same direction on the same path which is started from the JB switch box 31 and extends toward the floor. Therefore, the workability of the electric wire routing and the connector connection during the wiring of the wire harness can be improved by arranging the power system connector 55a and the communication system connector 55b at the adjacent positions. Similarly, the workability of the electric wire routing and the connector connection during the wiring of the wire harness can be improved by arranging the power system connector 56a and the communication system connector 56b at the adjacent positions.
(34) For example, in the configuration of
Configuration Example 2 of JB Switch Box 31
(35)
(36) As shown in
(37) The engine compartment connection portion 54 and the floor connection portion 55 are provided on the front surface side of the housing 51 at the two positions, upper and lower. The instrument panel connection portion 56 is provided on an upper surface side of the housing 51, and a communication dedicated connection portion 58 is provided on the back surface side of the housing 51.
(38) The engine compartment connection portion 54 is used to connect the portion of the sub harness constituting the wire harness 57 where the wiring destination is divided into the engine room 11. Moreover, the floor connection portion 55 is used to connect the portion of the sub harness constituting the wire harness 57 where the wiring destination is divided into the floor region in the vehicle compartment 12. Moreover, the instrument panel connection portion 56 is used to connect the portion of the sub harness constituting the wire harness 57 where the wiring destination is divided into the instrument panel region in the vehicle compartment 12.
(39) As shown in
(40) Therefore, during wiring of the wire harness 57 connected to the JB switch box 31B, an Ethernet communication sub harness and other sub harnesses can be operated separately. Moreover, as shown in
(41) As shown in
(42) By accommodating the JB functional unit 52 and the switching hub functional unit 53 in the one single circuit substrate in this way, countermeasures against electromagnetic compatibility (EMC) are facilitated. That is, electromagnetic wave interference can be easily eliminated simply by providing a shield plate (not shown) on the one single circuit substrate in an overlapping state.
(43) As shown in
Configuration Example 3 of JB Switch Box 31
(44)
(45) As shown in
(46) Moreover, the instrument panel connection portion 56 is provided on the back surface side of the housing 51.
(47) The engine compartment connection portion 54 is used to connect the portion of the sub harness constituting the wire harness 57 where the wiring destination is divided into the engine room 11. Moreover, the floor connection portion 55 is used to connect the portion of the sub harness constituting the wire harness 57 where the wiring destination is divided into the floor region in the vehicle compartment 12. Moreover, the instrument panel connection portion 56 is used to connect the portion of the sub harness constituting the wire harness 57 where the wiring destination is divided into the instrument panel region in the vehicle compartment 12.
(48) The engine compartment connection portion 54 includes the power system connector 54a and the communication system connector 54b which are adjacent to each other. The floor connection portion 55 includes the power system connector 55a and the communication system connector 55b which are adjacent to each other. The instrument panel connection portion 56 includes the power system connector 56a and the communication system connector 56b which are adjacent to each other.
(49) Each of the communication system connectors 54b, 55b and 56b on the JB switch box 31C is connected to the communication system connector 57b which is connected to the Ethernet communication line in the sub harness constituting the wire harness 57. Moreover, each of the power system connectors 54a, 55a and 56a on the JB switch box 31C is connected to the power system connector 57a which is connected to the electric wires other than the Ethernet communication line in the sub harness constituting the wire harness 57.
(50) As shown in
(51) Similarly as described above, the two connectors (57a, 57b) of the sub harnesses, which are wired along a substantially common path from the floor region in the vehicle compartment 12 to the installation position of the JB switch box 31C, can be routed together and fitted to the power system connector 55a and the communication system connector 55b at the same location. Moreover, the two connectors (57a, 57b) of the sub harnesses, which are wired along a substantially common path from the vicinity of the instrument panel in the vehicle compartment 12 to the installation position of the JB switch box 31C, can be routed together and fitted to the power system connector 56a and the communication system connector 56b at the same location.
(52) As shown in
(53) The communication system connectors 54b, 55b and the power system connectors 54a, 55a are provided on a right end side of the circuit substrate, while the communication system connector 56b and the power system connector 56a are provided on a left end side. In the example of
(54) <Circuit Configuration of JB Switch Box 31>
(55)
(56) The JB switch box 31 shown in
(57) The power distribution circuit 52a can supply power supply power supplied from an input side path in a state of being distributed to each output side path of a plurality of systems. For example, it is assumed that the power distribution circuit 52a uses a plurality of semiconductor switching elements to control on and off of energization for each path, supplies power only to a necessary path, and adjusts an amount of power to be distributed for each path by adjusting on and off duty or the like. The power supply control unit 52b appropriately controls the power distribution circuit 52a according to situations, and controls the amount of power to be distributed for each path.
(58) In the example of
(59) Similarly to a switching hub having a general configuration, the switching hub functional unit 53 can process each signal frame included in Ethernet communication, and control signal relay and path switching for each signal. For example, a frame of Ethernet communication input from the communication system connector 56b is relayed, and any one of paths of the communication system connectors 54b, 55b can be selected to send the frame thereto according to a destination of the communication. Moreover, the switching hub functional unit 53 can relay a frame of Ethernet communication input from the communication system connector 54b, and any one of paths of the communication system connectors 55b, 56b can be selected to send the frame thereto according to a destination of the communication.
(60) Since the switching hub functional unit 53 itself does not include any power supply circuit, which is necessary for an operation thereof, it is necessary to supply predetermined power supply power with stable voltage from outside.
(61) Meanwhile, the common power supply circuit 59 can generate stable output side power supply power which has a voltage (for example, +5 [V]) necessary for an operation of an electronic circuit in the JB switch box 31 based on input side power supply power supplied from a main power supply, such as the in-vehicle battery 19, via a +B power supply line and the power system connector 56a. The common power supply circuit 59 supplies the generated power supply power as common power supply power to each of the power distribution circuit 52a, the power supply control unit 52b, and the switching hub functional unit 53.
(62) As shown in
(63) A wire harness 57i connected to the power system connector 56a and the communication system connector 56b of the JB switch box 31 corresponds to the portion of the sub harness, which passes through the wiring path between the JB switch box 31 and the vicinity of the instrument panel, among the sub harnesses constituting the wire harness 57.
(64) A wire harness 57e connected to the power system connector 54a and the communication system connector 54b of the JB switch box 31 corresponds to the portion of the sub harness, which passes through the wiring path between the JB switch box 31 and the inside of the engine room 11, among the sub harnesses constituting the wire harness 57.
(65) A wire harness 57f connected to the power system connector 55a and the communication system connector 55b of the JB switch box 31 corresponds to the portion of the sub harness, which passes through the wiring path between the JB switch box 31 and the floor region in the vehicle compartment 12, among the sub harnesses constituting the wire harness 57.
(66) <Outline 2 of Layout on Vehicle>
(67)
(68) The configuration shown in
(69) Each of the RB switch boxes 33 and 34 basically integrates a function of a relay box (R/B), which is a common component, and the function of the Ethernet communication switching hub, and is accommodated in one housing.
(70) Therefore, communication lines can also be connected to the RB switch boxes 33 and 34 in addition to power supply lines of the wire harnesses 17, 18. Moreover, since the function of the relay box and the function of the switching hub are integrated in the one housing, power supply lines connecting such components are not required in the wire harnesses 17, 18.
(71) <Appearance and Installation Position of RB Switch Box 33>
(72)
(73) As shown in
(74) A wire harness 67 is connected to one end side of the RB switch box 33 while a wire harness 68 is connected to the other end side. One end of the wire harness 67 is connected to the RB switch box 33 while the other end thereof is connected to the in-vehicle battery 19. One end of the wire harness 68 is connected to the RB switch box 33 while the other end thereof is connected to another electric component, such as the RB switch box 34.
(75) As shown in
(76) As shown in
(77) For example, as performance of the LiDAR devices 21 to 23 increases and as the number thereof increases, a diameter of a through hole is increased at a location where the wire harness, which includes a communication line for connecting the LiDAR devices 21 to 23, passes through a partition wall 11a of the engine room 11, and thus vibration and noise in the engine room 11 may be easily transmitted into the vehicle compartment 12.
(78) However, when communication lines of the LiDAR devices 21 to 23 are directly connected to the RB switch box 33 in the engine room 11, a communication path switching function of the switching hub functional unit 63 in the RB switch box 33 can be used. As a result, the wire harness can be prevented from being enlarged at the location where the partition wall 11a is passed through, and the vibration and noise in the engine room 11 can be prevented from being transmitted into the vehicle compartment 12. Moreover, since distances between each of the LiDAR devices 21 to 23 and the RB switch box 33 can be reduced, there is no need to insert a relay connector in the middle of the wire harness to relay an Ethernet communication signal.
(79) <Circuit Configuration of RB Switch Box 33>
(80)
(81) The RB switch box 33 shown in
(82) The semiconductor relay circuit 62a uses a semiconductor switching element to turn on and off an operation of supplying power supply power supplied from an input side power supply line path to an output side power supply line. That is, the semiconductor relay circuit 62a is used to cut off an excessive current like a fuse so as to protect the power supply and each load. The relay control unit 62b monitors an energization state and the like of the semiconductor relay circuit 62a and generates a control signal to control on and off of the semiconductor relay circuit 62a.
(83) In the example of
(84) Similarly to a switching hub having a general configuration, the switching hub functional unit 63 can process each signal frame included in Ethernet communication, and control signal relay and path switching for each signal. For example, a frame of Ethernet communication input from the communication system connector 66b is relayed, and any one of paths of communication system connectors 64b, 64c can be selected to send the frame thereto according to a destination of the communication. Moreover, a frame of Ethernet communication input from the communication system connector 64b is relayed, and any one of paths of the communication system connectors 64c, 66b can be selected to send the frame thereto according to a destination of the communication.
(85) Since the switching hub functional unit 63 itself does not include any power supply circuit, which is necessary for an operation thereof, it is necessary to supply predetermined power supply power with stable voltage from outside.
(86) Meanwhile, the common power supply circuit 69 can generate stable output side power supply power which has a voltage (for example, +5 [V]) necessary for an operation of an electronic circuit in the RB switch box 33 based on input side power supply power supplied from a main power supply, such as the in-vehicle battery 9, via a +B power supply line and the power system connector 66a. The common power supply circuit 69 supplies the generated power supply power as common power supply power to each of the semiconductor relay circuit 62a, the relay control unit 62b, and the switching hub functional unit 63.
(87) As shown in
(88) The wire harness 67 connected to the power system connector 66a of the RB switch box 33 corresponds to a portion of a sub harness, which passes through a wiring path between the RB switch box 33 in the engine room 11 and in-vehicle battery 9, among sub harnesses constituting the entire wire harness.
(89) The wire harness 68 connected to the power system connector 64a and the communication system connectors 64b, 64c of the RB switch box 33 corresponds to a portion of a sub harness, which passes through a wiring path between the RB switch box 33 and another electric component, among sub harnesses constituting the entire wire harness.
(90) For example, the JB switch box 31 shown in
(91) In the configurations of
(92) Features of the electric connection box according to the embodiment of the present invention are briefly summarized in the following [1] to [4].
(93) [1] An electric connection box (the JB switch box 31 or the RB switch box 33), in which at least a power distribution circuit (52a), which is configured to distribute power supply power supplied from an input side power supply line to a plurality of output side power supply lines, and/or an electric component (the semiconductor relay circuit 62a), which is configured to perform a predetermined function with respect to the power supply power, are provided in a predetermined housing (51).
(94) The electric connection box includes: a plurality of communication connectors (the communication system connectors 54b, 55b, 56b) provided on or in the housing;
(95) a communication switch circuit (the switching hub functional unit 53), which is provided inside the housing, has a communication relay function and controls a communication path between the plurality of communication connectors; and
(96) a common power supply circuit (59), which is provided inside the housing and capable of supplying common power generated based on the power from the input side power supply line to a plurality of electric circuits including the communication switch circuit.
(97) [2] The electric connection box (the JB switch box 31) according to [1] above, in which a plurality of output side power connectors (the power system connectors 54a, 55a), which are connectable to a plurality of power cables each having a different cabling path, are provided on or in the housing.
(98) The plurality of communication connectors (the communication system connectors 54b, 55b) are respectively provided at positions adjacent to or close to the plurality of output side power connectors.
(99) [3] The electric connection box (the RB switch box 33) according to [1] above, in which at least a portion of the housing is provided in a state of being exposed in an engine room (11) of a vehicle.
(100) A portion of the plurality of communication connectors (the communication system connectors 66b, 64b, 64c) are provided in a state of being exposed in the engine room.
(101) [4] The electric connection box according to [3] above, in which the housing (33a) has a waterproof function.
(102) The communication switch circuit (the switching hub functional unit 63) and the common power supply circuit (69) share the waterproof function of the housing with the electric component (the RB functional unit 62).