Tensioner With A Sliding Tensioner Arm Assembly
20210140519 · 2021-05-13
Inventors
Cpc classification
F16H7/1209
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2007/081
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2007/0874
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H7/1281
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2007/0842
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2007/0804
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2007/0865
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2007/0876
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H7/0829
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2007/0806
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A tensioner that includes a mount, a pair of tensioner arms, and a spring. The mount defines a movement axis. Each tensioner arm assembly has a first tensioner arm, which is coupled to the mount for sliding movement about the movement axis, a tensioner pulley and a spring guide. The tensioner pulley and the spring guide are coupled to an associated tensioner arm for movement therewith. The spring is mounted on the spring guides and biases the tensioner arm assemblies about the movement axis in respective directions that urge the tensioner pulleys toward one another.
Claims
1. A tensioner (10) for tensioning a belt about a pulley, the tensioner (10) comprising: a mount (12) defining a movement axis (20) that extends axially through the mount (12); a first tensioner arm assembly (14) having a first tensioner arm (70, 70a, 70b, 70c, 70d, 70e, 70f), a first tensioner pulley (72) and a first spring guide (74, 74a, 74b, 74c, 74d, 74e-1, 74f), the first tensioner arm (70, 70a, 70b, 70c, 70d, 70e, 70f) being coupled to the mount (12) for sliding movement about the movement axis (20), the first tensioner pulley (72) and the first spring guide (74, 74a, 74b, 74c, 74d, 74e-1, 74f) being coupled to the first tensioner arm (70, 70a, 70b, 70c, 70d, 70e, 70f) for movement therewith; a second tensioner arm assembly (16) having a second tensioner arm (70, 70a, 70b, 70c, 70d, 70e, 70f), a second tensioner pulley (72) and a second spring guide (74, 74a, 74b, 74c, 74d, 74e-2, 74f), the second tensioner arm (70, 70a, 70b, 70c, 70d, 70e, 70f) being coupled to the mount (12), the second tensioner pulley (72) and the second spring guide (74, 74a, 74b, 74c, 74d, 74e-2, 74f) being coupled to the second tensioner arm (70, 70a, 70b, 70c, 70d, 70e, 70f); a tensioner spring (18, 18a, 18b, 18c, 18d, 18e, 18f) mounted on the first and second spring guides (74, 74a, 74b, 74c, 74d, 74e-2, 74e-2, 74f) and biasing the first and second tensioner arm assemblies (14, 16) about the movement axis (20) in respective directions that urges the first and second tensioner pulleys (72) toward one another; wherein the second tensioner arm assembly (16) is slidably movable about the movement axis (20) relative to the mount (12).
2. The tensioner (10) of claim 1, wherein the first tensioner arm (70, 70a, 70b, 70c, 70d, 70e, 70f) comprises a first and second arm members (80, 82) that are fixedly coupled to one another.
3. The tensioner (10) of claim 2, wherein the mount (12) comprises a mount member (22, 22a) and a bearing rail (24, 24a), the bearing rail (24, 24a) being coupled to the mount member (22, 22a) and being disposed axially between the mount member (22, 22a) and one of the first and second arm members (80, 82).
4. The tensioner (10) of claim 3, further comprising first and second wipers (182, 184), each of the first and second wipers (182, 184) being disposed within a respective end of the first tensioner arm (70, 70a, 70b, 70c, 70d, 70e, 70f) and being sealingly engaged to the bearing rail (24, 24a) and to the one of the first and second arm members (80, 82).
5. The tensioner (10) of claim 3, further comprising a damper (150) disposed axially between the first tensioner arm (70, 70a, 70b, 70c, 70d, 70e, 70f) and the bearing rail (24, 24a).
6. The tensioner (10) of claim 5, wherein the damper (150) comprises a damper member (162) and a damper spring (160).
7. The tensioner (10) of claim 6, wherein the damper spring (160) comprises a Belleville spring washer.
8. The tensioner (10) of claim 6, wherein the damper member (162) is non-rotatably coupled to the first tensioner arm (70, 70a, 70b, 70c, 70d, 70e, 70f) and is movable relative to the first tensioner arm (70, 70a, 70b, 70c, 70d, 70e, 70f) along a respective damper axis (174) that is parallel to the movement axis (20).
9. The tensioner (10) of claim 2, wherein the mount (12) defines a plurality of fastener apertures (66), each of the fastener apertures (66) being adapted to receive a fastener (68) therethrough to fixedly but removably couple the mount (12) to a motor-generator, and wherein the first arm member (80) defines an installation aperture (190), wherein alignment of the installation aperture (190) to a respective fastener aperture (66) permits an associated one of the fasteners (68) to be inserted through the first arm member (80) and into the respective fastener aperture (66).
10. The tensioner (10) of claim 9, further comprising a seal (192) coupled to the first arm member (80) and disposed about the installation aperture (190), the seal (192) being sealingly engaged to the first arm member (80) and to the mount (12) when one of the fastener apertures (66) is disposed entirely within the installation aperture (190).
11. The tensioner (10) of claim 2, wherein the first tensioner arm (70) comprises a pivot hub (94), which is fixedly coupled to the first arm member (80), and wherein the first spring guide (74) is pivotally mounted on the pivot hub (94).
12. The tensioner (10) of claim 11, wherein the first spring guide comprises a pivot body (220) and a first protrusion (222) that extends radially outwardly from the pivot body (220), wherein the tensioner spring (18) includes a compression spring having opposite ends, and wherein one of the opposite ends of the compression spring is received over the first protrusion (222).
13. The tensioner (10) of claim 1, wherein the tensioner spring (18b, 18f) comprises a first spring (400, 500) and a second spring (400, 500).
14. The tensioner (10) of claim 13, wherein the first and second springs (400) are the same type of spring.
15. The tensioner (10) of claim 13, wherein the first and second springs (400) are disposed in a series relationship.
16. The tensioner (10) of claim 15, wherein the first spring (400) has first and second spring ends, the first spring end being mounted on the first spring guide (74b), wherein the second spring (400) has third and fourth spring ends, the third spring end being mounted on the second spring guide (74b), wherein a guide member (410) is disposed between the first and second springs (400), and wherein the second and fourth spring ends are mounted on the guide member (400).
17. The tensioner (10) of claim 16, wherein the guide member (410) is movably coupled to the mount (12).
18. The tensioner (10) of claim 1, wherein the tensioner spring (18f) comprises a plurality of springs (500, 502) that are disposed in a parallel relationship.
19. The tensioner (10) of claim 18, wherein the plurality of springs (500, 502) include at least two different types of springs.
20. The tensioner (10) of claim 19, wherein one of the at least two different types of springs is a clock spring.
21. The tensioner (10) of claim 19, wherein one of the at least two different types of springs is a spring band.
22. The tensioner (10) of claim 18, wherein the first tensioner arm (70f) comprises a third spring guide (510), wherein the second tensioner arm (70, 70a, 70b, 70c, 70d, 70e, 70f) comprises a fourth spring guide (510), wherein the first spring (500) is mounted on the first and second spring guides (74f), and wherein the second spring (502) is mounted on the third and fourth spring guides (510).
Description
DRAWINGS
[0015] The drawings described herein are for illustrative purposes only of selected embodiments and not all possible implementations, and are not intended to limit the scope of the present disclosure.
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[0039] Corresponding reference numerals indicate corresponding parts throughout the several views of the drawings.
DETAILED DESCRIPTION
[0040] With reference to
[0041] The mount 12 is configured to be fixedly coupled to a stationary structure, such as the motor-generator, a bracket (not shown) for holding the motor-generator, or to an internal combustion engine (not shown). The mount 12 defines a movement axis 20 that defines or helps to define the manner of relative movement (i.e., translation) between the first and second tensioner arm assemblies 14 and 16 and the mount 12. In the particular example provided, the first and second tensioner arm assemblies 14 and 16 translate in a circular path defined by the movement axis 20, and the movement axis 20 is configured to be aligned to (i.e., coincident with) a rotational axis of the input/output shaft (not shown) of the motor-generator as well as to the rotational axis of a pulley (not shown) that is non-rotatably coupled to the input/output shaft and which is also engaged to the drive belt. It will be appreciated, however, that the movement axis 20 could be parallel to but offset from the rotational axes of the input/output shaft and motor-generator pulley, or could be configured as one or more segments that could be oriented transverse to the rotational axes of the input/output shaft and motor-generator pulley.
[0042] With reference to
[0043] With specific reference to
[0044] The bearing rail 24 can be formed of a sheet-steel material and can generally conform to the front surface 32, the radially inner and outer surfaces 36 and 38, and the radially inner and outer tapered surfaces 40 and 42. The bearing rail 24 can define a front thrust surface 52, a radially inner thrust surface 56, an inner tapered thrust surface 58, an outer tapered thrust surface 60, and a radially outer thrust surface 62.
[0045] With renewed reference to
[0046] With reference to
[0047] With reference to
[0048] The first rear arm member 82 can be formed as an annular segment and can be abutted to the rear surface of the front arm member 80 at a radially inner side of the front arm member 80. The first rear arm member 82 can define a second inner channel surface 110 and an inner channel thrust surface 112. The second rear arm member 84 can be formed as an annular segment and can be abutted to the rear surface of the front arm member 80 at a radially outer side of the front arm member 80. The second rear arm member 84 can define a second outer channel surface 114 and an outer channel thrust surface 116. The threaded fasteners 86 are received through the front arm member 80 and are threadably engaged to threaded holes 118 formed in the first and second rear arm members 82 and 84. It will be appreciated, however, that the components of the tensioner arm 70 can be fixedly coupled to one another in any desired manner, including staking or welding. As assembled, the front arm member 80 and the first and second rear arm members 82 and 84 cooperate to define an arcuate slot 120 into which the mount 12 is received. More specifically, the rear channel surface 102 on the front arm member 80 is abutted to the front thrust surface 52 on the bearing rail 24, the first and second inner channel surfaces 104 and 110 on the front arm member 80 and the first rear arm member 82 are abutted to the radially inner thrust surface 56 on the bearing rail 24, the first and second outer channel surfaces 106 and 114 on the front arm member 80 and the second rear arm member 84 are abutted to the radially outer thrust surface 62 on the bearing rail 24, the inner channel thrust surface 112 on the first rear arm member 82 is abutted to the inner tapered thrust surface 58 on the bearing rail 24, and the outer channel thrust surface 116 on the second rear arm member 84 is abutted to the outer tapered thrust surface 60 on the bearing rail 24. It will be appreciated that the radially inner thrust surface 56 and the radially outer thrust surface 58 can cooperate with the first and second inner channel surfaces 104 and 110 and the first and second outer channel surfaces 106 and 114, respectively, to guide the tensioner arm 70 as it translates on the mount 12 relative to the movement axis 20.
[0049] With reference to
[0050] Generally, each of the dampers 150 can comprise a damper spring 160 and a damper member 162. The damper spring 160 can be any type of spring, such as a helical coil compression spring or a wave spring. In the example shown, the damper spring 160 comprises a Belleville spring washer that is received into a damper bore 164 formed into the rear side of the front arm member 80 concentrically with an associated one of the internally threaded holes 108. The damper member 162 can include a damper body 166 and a pair of projections 168 that extend radially outwardly from the damper body 166. The damper body 166, which can be shaped as a cylindrical plinth (i.e., a short, right cylindrical object), can be sized to be at least partially received into the damper bore 164. The projections 168 can be received into recesses 170 that are formed into the front arm member 80 and which intersect the damper bore 164. Receipt of the projections 168 into the recesses 170 inhibits rotation of the damper member 162 relative to the front arm member 80.
[0051] A first side of the damper body 166 can abut the damper spring 160, while a second, opposite side of the damper body 166 can abut the front thrust surface 52 of the bearing rail 24. The damper member 162 can be unitarily formed from a desired material, such as a hardened steel or a creep-resistant plastic. Optionally, the damper member 162 can include a coating, particle and/or a layer of material that provides the damper body 166 with a desired set of tribological characteristics. The damper member 162 is movable relative to the tensioner arm 70 along a respective damper axis 174 that is parallel to the movement axis 20.
[0052] With reference to
[0053] With reference to
[0054] With reference to
[0055] The spring guide 74 is mounted to the tensioner arm 70 and is configured to support the tensioner spring 18 as the tensioner spring 18 urges the tensioner arm 70 in a predetermined direction relative to the movement axis 20. Accordingly, it will be appreciated that the spring guide 74 is coupled to the tensioner arm 70 for movement therewith. In the example provided, the spring guide 74 is pivotally coupled to the tensioner arm 70. More specifically, the spring guide 74 is pivotally received on the pivot hub 94 and an associated one of the fasteners 208 secures the spring guide 74 to the pivot hub 94. The spring guide 74 can have a pivot body 220 and first and second protrusions 222 and 224, respectively, that extend radially outwardly from the pivot body 220. In the example shown, a through-hole 226 is formed through each of the first and second protrusions 222 and 224 in a direction that is parallel to an axis about which the spring guide 74 pivots on the pivot hub 94.
[0056] The second tensioner arm assembly 16 can comprise a (second) tensioner arm, a (second) tensioner pulley and a (second) spring guide. In the example provided, the second tensioner arm assembly 16 is configured in a manner that is similar to that of the first tensioner arm assembly 14 and is likewise slidably movable on the mount 12 relative to the movement axis 20. As such, a detailed description of the second tensioner arm assembly 16 need not be provided herein. Components of the second tensioner arm assembly 16 that are shown in the drawings will be identified with the reference numerals used in the discussion of the components of the first tensioner arm assembly 14, above. It will be appreciated, however, that the second tensioner arm assembly 16 could be configured somewhat differently. For example, the second tensioner arm could be pivotally coupled to the mount 12 or to the tensioner arm 70.
[0057] The tensioner spring 18 is mounted on the spring guides 74 of the first and second tensioner arm assemblies 14 and 16 and biases the first and second tensioner arm assemblies 14 and 16 such that the tensioner pulleys 72 are biased toward one another. In the example provided, the tensioner spring 18 is a helical coil compression spring and each axial end of the tensioner spring 18 is mounted on (i.e., received over) the first protrusions 222 on an associated one of the spring guides 74 so that the first and second tensioner arm assemblies 14 and 16 are urged about the movement axis 20 in respective directions (i.e., along the respective pathways 28 (
[0058] With reference to
[0059] With reference to
[0060] As shown in
[0061] In the example of
[0062] The second spring guide 402 can comprise a guide member 410 and a pair of spring mounts 412. The guide member 410 can be configured as a generally C-shaped structure that is configured to translate on the mount 12 about the movement axis (i.e., is slidably mounted on the mount 12) and can be constructed in a manner that is similar to the first tensioner arm 70 (
[0063] In the example of
[0064] The example of
[0065] In
[0066] The exemplary tensioners discussed in detail above and depicted in
[0067] The foregoing description of the embodiments has been provided for purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure. Individual elements or features of a particular embodiment are generally not limited to that particular embodiment, but, where applicable, are interchangeable and can be used in a selected embodiment, even if not specifically shown or described. The same may also be varied in many ways. Such variations are not to be regarded as a departure from the disclosure, and all such modifications are intended to be included within the scope of the disclosure.