Apparatus and method for urea photo-oxidation
10973971 · 2021-04-13
Assignee
Inventors
Cpc classification
A61M1/3486
HUMAN NECESSITIES
A61M1/3406
HUMAN NECESSITIES
International classification
A61M1/34
HUMAN NECESSITIES
A61M1/36
HUMAN NECESSITIES
Abstract
Apparatus and method for photo-chemical oxidation are disclosed herein. In one embodiment, a dialysis fluid regeneration system includes: a nanostructured anode; a source of light configured to illuminate the anode; and a cathode that is oxygen permeable.
Claims
1. A dialysis fluid regeneration system, comprising: a nanostructured photo-electrochemical anode; a source of light configured to illuminate the photo-electrochemical anode; and a cathode that is permeable to oxygen provided to a dialysis fluid and non-permeable to a liquid of the dialysis fluid, wherein the photo-electrochemical anode is configured to be in contact with the dialysis fluid, and configured to regenerate the dialysis fluid by converting urea in the dialysis fluid into CO2, N2 and H2O through a photo-electrochemical reaction.
2. The dialysis fluid regeneration system of claim 1, wherein the dialysis fluid is a dialysate.
3. The dialysis fluid regeneration system of claim 1, wherein the dialysis fluid regeneration system is a kidney dialysis system.
4. The dialysis fluid regeneration system of claim 3, wherein the dialysis fluid regeneration system is a hemofiltration system, or a hemodialysis system, or a hemodiafiltration system.
5. The dialysis fluid regeneration system of claim 1, further comprising a source of electrical voltage operationally coupled to the photo-electrochemical anode and the cathode.
6. The dialysis fluid regeneration system of claim 5, wherein the source of electrical voltage is portable.
7. The dialysis fluid regeneration system of claim 1, wherein the dialysis fluid regeneration system is portable or wearable.
8. The dialysis fluid regeneration system of claim 1, wherein the dialysis fluid regeneration system is stationary.
9. The dialysis fluid regeneration system of claim 1, wherein the photo-electrochemical anode, the source of light, and the cathode that is permeable to the oxygen and nonpermeable to the liquid of the dialysis fluid are parts of one dialysis-fluid regeneration cell, and wherein the dialysis fluid regeneration system comprises a plurality of additional dialysis-fluid regeneration cells.
10. The dialysis fluid regeneration system of claim 1, wherein the cathode is an air-breathable cathode.
11. The dialysis fluid regeneration system of claim 10, wherein the cathode is a conductive cloth-based cathode or a conductive paper-based cathode.
12. The dialysis fluid regeneration system of claim 11, wherein the cloth-based cathode comprises a platinum-coated cloth.
13. The dialysis fluid regeneration system of claim 11, wherein the cathode is configured to electrochemically split water.
14. The dialysis fluid regeneration system of claim 1, wherein nanostructures of the photo-electrochemical anode are configured to generate photo-electrons or holes when exposed to light emitted by the source of light.
15. The dialysis fluid regeneration system of claim 1, wherein the source of light comprises an array of light emitting diodes (LEDs).
16. The dialysis fluid regeneration system of claim 15, wherein the LEDs are arranged in a two-dimensional (2D) array.
17. The dialysis fluid regeneration system of claim 15, wherein the LEDs generate an irradiance of less than 4 mW/cm2 at a surface of the photo-electrochemical anode.
18. The dialysis fluid regeneration system of claim 15, wherein the LEDs emit light at 365 nm wavelength.
19. The dialysis fluid regeneration system of claim 1, wherein the source of light comprises a source of UV.
20. The dialysis fluid regeneration system of claim 1, wherein the source of light comprises a source of visible light.
21. The dialysis fluid regeneration system of claim 14, wherein an incident photon to photoelectron efficiency is about 51%.
22. The dialysis fluid regeneration system of claim 1, wherein the nanostructured photo-electrochemical anode comprises TiO2 nanowires.
23. The dialysis fluid regeneration system of claim 22, wherein individual nanowires have a thickness of about 500 nm.
24. The dialysis fluid regeneration system of claim 22, wherein the TiO2 nanowires are prepared hydrothermally.
25. The dialysis fluid regeneration system of claim 22, wherein the nanowires are disposed on a substrate, and wherein the individual nanowires are individually electrically coupled to the substrate that carries the nanowires.
26. The dialysis fluid regeneration system of claim 1, further comprising a dialysate solution having a concentration of urea of 10 mM or less.
27. The dialysis fluid regeneration system of claim 1, further comprising a radical scavenger configured to remove oxidative byproducts, radical byproducts, and chlorine.
28. The dialysis fluid regeneration system of claim 1, further comprising a membrane, wherein the membrane is a reverse osmosis (RO) membrane.
Description
DESCRIPTION OF THE DRAWINGS
(1) The foregoing aspects and many of the attendant advantages of the inventive technology will become more readily appreciated as the same are understood with reference to the following detailed description, when taken in conjunction with the accompanying drawings, wherein:
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DETAILED DESCRIPTION
(20) While several embodiments have been illustrated and described, it will be appreciated that various changes can be made therein without departing from the spirit and scope of the claimed subject matter.
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(22) In some embodiments, after urea and/or other small molecule toxins are removed from the blood flow 410, thus partially cleaned blood flow 414 continues to flow toward a protein-bound toxin selective removal unit 600. The blood flow 414 is separated from cellular components by a membrane 612 that is configured for passing large molecular weight proteins and small molecules, commonly referred to as blood plasma. On the permeate side of membrane 612 are selective sorbents for clearance of larger molecular weight and/or protein-bound toxins. This solution 614 flows through a membrane 613 into unit 650 with a mixture of sorbents and selective membranes for the removal of small molecule toxins through flow 610. Nutrients are returned to blood stream 416 as flow 651 as well as desorbed proteins in flow 616 on permeate/plasma side of membrane 612. Some non-exclusive examples of toxins 610 removed by the unit 600 are indoxyl sulfate that was bound to human albumin. Generally, the urea oxidation unit 700 removes small toxic molecules, while the toxin selective removal unit 600 removes large toxic molecules or those bound to proteins such as albumin. However, in different embodiments different arrangements of the toxin removal units are also possible. The blood and/or blood plasma flow 616 that exits from the toxin selective removal unit 600 continues to flow toward further elements/steps of the dialysis process or returns to the patient.
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(24) The dialysate 715 may have a concentration of urea of 10 mM or less. In some embodiments, a controller 794 may control operation of pumps 810 and 716 to regulate the flow of blood input 410 and the dialysate 715.
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(26) The required source of light may be provided by an ultraviolet (UV) lamp 22. The reaction also requires oxygen for the electrochemical reaction. Providing required oxygen is described with reference to
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Anode: CO(NH.sub.2).sub.2+6OH.sup.−.fwdarw.CO.sub.2+N.sub.2+5H.sub.2O+6e.sup.−
Cathode: O.sub.2+2H.sub.2O+4e.sup.−.fwdarw.4OH.sup.−
Net: CO(NH.sub.2).sub.2+3/2O.sub.2.fwdarw.CO.sub.2+N.sub.2+2H.sub.2O (Eq. 1)
(29) In some embodiments, dialysate 715 flows through a spacer 732 from an inlet 734 to an outlet 736. Dialysate 715 carries urea that is to be electrochemically decomposed into CO.sub.2 and N.sub.2. The spacer 732 may be sandwiched between an anode 722 and a cathode 742, each individually connected to a source of voltage 792 (e.g., a source of DC voltage). In some embodiments the source of voltage 792 provides voltage differential within a range from about 0.6 V to about 0.8 V. In some embodiment of spacer 732, the entire dialysate flow is directed to flow over TiO.sub.2 layer.
(30) In some embodiments, the anode 722 is fitted with nanostructures (e.g., TiO.sub.2 nanowires). In operation, the anode 722 is illuminated by a source of light that emits light (e.g., UV light) for the electrochemical reaction shown in equation 1. At the anode, photo-excited TiO.sub.2 nanostructures provide holes for the oxidation of solution species on the surface, while electrons are collected on underlying conducting oxide (e.g., fluorine doped thin oxide or FTO), and then transported to the cathode electrode to split water into OH. The photo-excitation may be provided by a source of light 750 or by natural light.
(31) In some embodiments, the cathode 742 may be gas permeable (e.g., air permeable or oxygen permeable). In operation, flow of gas 760 that includes oxygen can pass through the cathode 742 toward the dialysate that includes urea.
(32) In some embodiments, the urea treatment unit 720 may be used for preparing a dialysis fluid. For example, water to be treated may be passed between the anode 722 and the cathode 742 to oxidize impurities in the water to be treated, thereby generating the dialysis fluid. Some embodiments of the urea treatment unit 720 are further described with reference to
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(34) As explained with reference to
(35) With at least some embodiments of the inventive technology, significant performance improvements were observed when compared to the performance of the conventional technology. For example, matching a daily urea production to the 6e− oxidation process for 15 gram (0.25 moles) a day target requires electrical current of 1.7 A over a 24 hour period. With a target 1 mA/cm.sup.2 photocurrent density on the TiO.sub.2 nanostructured anode, the required total device area becomes about 1700 cm.sup.2, or 1.82 ft.sup.2. With such total device area it becomes feasible to deploy a backpack sized device that oxidizes about 15 g of urea per day. The backpack sized device would require about twelve 8000 mAh batteries for 8 hour operation without recharging and proportionally less batteries for shorter operations.
(36) Furthermore, the high conversion efficiency of urea decomposition at low concentrations shows a high selectivity of TiO.sub.2 to oxidize urea vs. generating oxochloro-species that are generally undesirable. Additionally, photocurrent density is more than one order of magnitude higher than that achieved by the prior art without nanostructures or LEDs.
(37) Sample Calculation of Device Performance
(38) For the illustrated embodiment, the operating current of the UV LED was kept at 50 mA. With 6.7% of photons being geometrically incident on the TiO.sub.2 sample, we can obtain the incident LED current to photoelectron current efficiency by
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where I.sub.LED and I.sub.photocurrent are the current used to drive the LED and the resultant photocurrent, respectively. Since the LED quantum efficiency is 40%, the incident photon to photoelectron efficiency
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The total amount of photocurrent passing through the circuit is calculated with Q.sub.total=∫I.sub.photocurrentdt. Cumulative photocurrent that was used for urea decomposition can be calculated from urea concentration change, that is Q.sub.urea=6×96485×(C.sub.start−C.sub.end)×V, where 6 is the number of electrons involved in oxidizing a single urea molecule times Faraday's constant, C.sub.start and C.sub.end are urea concentrations measured before and after the photo-oxidation experiment, and V is 0.3 ml. Selectivity of the photocurrent towards urea decomposition is
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Urea removal rate is assumed to be constant during the operation. To calculate the required electrode area and operating current, we may assume 15 g of urea needs to be removed daily.
(42) In contrast with the inventive technology, the prior art technology requires much higher operating current. To calculate the incident photon to photoelectron efficiency for the prior art technology as shown in Table 1 below, the solar AM 0.15 spectrum from NREL is used, which the light source in the literature was emulating. For the 100 mW/cm.sup.2 intensity used in the literature, the total photon flux becomes 3.89×10.sup.17 s.sup.−1cm.sup.−2, out of which the photons between 280 nm and 380 nm have the flux of 1.16×10.sup.16 s.sup.−1cm.sup.−2. Thus the incident photo to photonelectron efficiency is 0.28%. Even considering only the wavelengths below 380 nm, the efficiency remains only 9.3%. Assuming 40% quantum efficiency of the light source, same as the UV LED used in this study, this would require an operating current of 2000 A that is not practical in clinical, home or portable use.
(43) Some comparisons of the performance of the present technology and the conventional technology is shown in Table 1 below.
(44) TABLE-US-00001 TABLE 1 Comparison between the present and conventional technology Required electrode Typical area for 15 g Incident Efficiency of Typical urea urea photon to photocurrent Steady state removal removal photoelectron toward urea photocurrent rate during 24 hrs efficiency decomposition (mA/cm.sup.2) g/(cm.sup.2 .Math. hr) (cm.sup.2) Present 51% 80% 0.8 2.66e−4 2,360 technology (2.5 sqft) Conventional <0.1% 97% 0.011 4.03e−6 155,000 technology
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(57) Many embodiments of the technology described above may take the form of computer- or controller-executable instructions, including routines executed by a programmable computer or controller. Those skilled in the relevant art will appreciate that the technology can be practiced on computer/controller systems other than those shown and described above. The technology can be embodied in a special-purpose computer, controller or data processor that is specifically programmed, configured or constructed to perform one or more of the computer-executable instructions described above. Accordingly, the terms “computer” and “controller” as generally used herein refer to any data processor and can include Internet appliances and hand-held devices (including palm-top computers, wearable computers, cellular or mobile phones, multi-processor systems, processor-based or programmable consumer electronics, network computers, mini computers and the like). The term “about” means +/−5% of the stated value.
(58) From the foregoing, it will be appreciated that specific embodiments of the technology have been described herein for purposes of illustration, but that various modifications may be made without deviating from the disclosure. Moreover, while various advantages and features associated with certain embodiments have been described above in the context of those embodiments, other embodiments may also exhibit such advantages and/or features, and not all embodiments need necessarily exhibit such advantages and/or features to fall within the scope of the technology. Accordingly, the disclosure can encompass other embodiments not expressly shown or described herein.