Differential reducer with high ratio
10975946 · 2021-04-13
Assignee
Inventors
Cpc classification
F16H1/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H1/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H1/2854
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16H1/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H48/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H48/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H48/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H48/38
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A high-ratio differential reducer is provided. A carrier is connected to an input shaft. At least one planetary gear is supported to be rotatably supported by the carrier in an eccentric state from the carrier. A fixed annular gear meshes with the planetary gear in a state of being coaxially arranged with the carrier. A rotating annular gear meshes with the planetary gear in a state of being coaxially arranged with the fixed annular gear and has the number of teeth set by Equation below:
Z.sub.o=Z.sub.f±N.sub.p (1),
where Z.sub.o is the number of teeth of the rotating annular gear, Z.sub.f is the number of teeth of the fixed annular gear, and N.sub.p is the number of planetary gears.
Claims
1. A high-ratio differential reducer comprising: a carrier connected to an input shaft; at least one planetary gear which is rotatably supported by the carrier in an eccentric state from the carrier; a fixed annular gear meshing with the planetary gear in a state of being coaxially arranged with the carrier; a rotating annular gear meshing with the planetary gear in a state of being coaxially arranged with the fixed annular gear and having the number of teeth that is set by Equation 1 below:
Z.sub.o=Z.sub.f±N.sub.p (1), where Z.sub.o is the number of teeth of the rotating annular gear, Z.sub.f is the number of teeth of the fixed annular gear, and N.sub.p is the number of planetary gears, wherein a module and a pressure angle of the rotating annular gear are obtained by Equations 2 and 3 below:
2. The high-ratio differential reducer of claim 1, wherein under condition in which the module, the pressure angle, and a profile shift coefficient of the planetary gear are m.sub.o, α.sub.o, and x.sub.p, respectively, the profile shift coefficient of the planetary gear is obtained by Equation 4 below:
3. The high-ratio differential reducer of claim 2, wherein a profile shift coefficient of the rotating annular gear is obtained by substituting the module and the pressure angle of the rotating annular gear, the profile shift coefficient of the planetary gear, and a preset normal backlash into Equation 5 below, under conditions in which a working pressure angle of the rotating annular gear and the planetary gear is equal to the pressure angle of the rotating annular gear:
4. The high-ratio differential reducer of claim 1, wherein the planetary gear, the fixed annular gear, and the rotating annular gear are each composed of a spur gear.
5. The high-ratio differential reducer of claim 1, wherein the planetary gear, the fixed annular gear, and the rotating annular gear are each composed of a helical gear.
6. The high-ratio differential reducer of claim 1, wherein the planetary gear, the fixed annular gear, and the rotating annular gear are each composed of a bevel gear.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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(11) Throughout the drawings and the detailed description, unless otherwise described, the same drawing reference numerals will be understood to refer to the same elements, features, and structures. The relative size and depiction of these elements may be exaggerated for clarity, illustration, and convenience.
DETAILED DESCRIPTION
(12) The invention is described more fully hereinafter with reference to the accompanying drawings, in which exemplary embodiments of the invention are shown. Herein, the same drawing reference numerals are understood to refer to the same elements, and a detailed description of known functions and configurations incorporated herein will be omitted when it may obscure the subject matter with unnecessary detail. These embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of the invention to those skilled in the art. In the drawings, the size and relative sizes of layers and regions may be exaggerated for clarity.
(13)
(14) Referring to
(15) The carrier 110 is connected to an input shaft 10. The carrier 110 may be rotated by a rotational motion input from the input shaft 10. The input shaft 10 may correspond to a drive shaft of a rotary motor 11. The drive shaft of the rotary motor may be connected to the center of rotation of the carrier 110. The carrier 110 rotatably supports a planetary gear 120 in an eccentric region, and revolves the planetary gear 120 as the carrier 110 rotates.
(16) The planetary gear 120 is supported on the carrier 110 by a bearing 121 in an eccentric state from the carrier 110. The planetary gear 120 may rotate with respect to the carrier 110 while revolving when the carrier 110 rotates. The planetary gear 120 commonly mesh with the fixed annular gear 130 and the rotating annular gear 140. The planetary gear 120 may be composed of a spur gear.
(17) Two planetary gears 120 may be provided to form a pair. The planetary gears 120 are arranged at equal intervals from the center of rotation of the carrier 110. Each rotation center of the planetary gears 120 may be located at a point symmetrical to the radius of rotation of the carrier 110. The number of teeth of the planetary gear 120 is set to be smaller than the number of teeth of each of the fixed annular gear 130 and the rotating annular gear 140. It is illustrated that two planetary gears 120 are provided, but one or three or more planetary gears may be provided.
(18) The fixed annular gear 130 meshes with the planetary gear 120 in a state of being coaxially arranged with the carrier 110. The fixed annular gear 130 causes the planetary gear 120, which revolves, to rotate when the carrier 110 rotates. When the planetary gear 120 is composed of a spur gear, the fixed annular gear 130 may be composed of a spur gear and mesh with the planetary gear 120. The fixed annular gear 130 may be fixed to a fixing frame 20 to maintain its position.
(19) The rotating annular gear 140 meshes with the planetary gear 120 in a state of being coaxially arranged with the fixed annular gear 130. The rotating annular gear 140 serves as an output shaft. The rotating annular gear 140 may rotate as the planetary gear 120 rotates, as well as revolves, when the carrier 110 rotates, thereby decelerating and outputting the rotational motion input to the carrier 110. The rotating annular gear 140 may be rotatably supported by a bearing 141. When the planetary gear 120 is composed of a spur gear, the rotating annular gear 140 may be composed of a spur gear and mesh with the planetary gear 120. Meanwhile, in another example, the planetary gear 120, the fixed annular gear 130, and the rotating annular gear 140 may each be composed of a helical gear.
(20) The number of teeth of the rotating annual gear 140 is set by Equation 1 below.
Z.sub.o=Z.sub.f±N.sub.p (1)
(21) Here, Z.sub.o is the number of teeth of the rotating annular gear, Z.sub.f is the number of teeth of the fixed annular gear, and N.sub.p is the number of planetary gears.
(22) According to Equation 1 above, when there is one planetary gear 120, the number of teeth of the rotating annular gear 140 is set to be one more or one less than the number of teeth of the fixed annular gear 130. If the number of teeth of the rotating annular gear 140 is one more than the number of teeth of the fixed annular gear 130, the rotating annular gear 140 advances in the same direction as the revolving direction of the planetary gear 120 by one pitch than the fixed annular gear 130 when the planetary gear 120 rotates one turn. If the number of teeth of the rotating annular gear 140 is one less than the number of teeth of the fixed annular gear 130, the rotating annular gear 140 advances in a direction opposite to the revolving direction of the planetary gear 120 by one pitch than the fixed annular gear 130 when the planetary gear 120 rotates one turn.
(23) Therefore, in the case where the number of teeth of the fixed annular gear 130 is Z.sub.f, when the planetary gear 120 revolves by the number of teeth of the fixed annular gear 130, the rotating annular gear 140 rotates one turn, and hence a speed-reduction ratio is Z.sub.f:1. In the case where there are two planetary gears 120, the number of teeth of the rotating annular gear 140 is set to be two more or two less than the number of teeth of the fixed annular gear 130. Then, according to the aforementioned principle, the speed-reduction ratio is Z.sub.f/2:1. Similarly, in the case where there are N.sub.p planetary gears 120, the speed-reduction ratio is Z.sub.f/N.sub.p:1.
(24) According to the high-ratio differential reducer 100 described above, the fixed annular gear 130 and the rotating annular gear 140 are coaxially arranged while they have a difference in the number of teeth equal to the number of planetary gears 120, and the planetary gears 120 of a single shape are configured to simultaneously mesh with the fixed annular gear 130 and the rotating annular gear 140 and rotate, thereby realizing a high speed-reduction ratio in the range of several tens:1 to several hundred:1.
(25) As described above, the high-ratio differential reducer 100 according to the present embodiment can realize a high speed-reduction ratio in the range of several tens:1 to several hundred:1 only with a one-stage configuration, without a sun gear required in the conventional planetary gear train, and thus can be structurally simplified compared to the conventional planetary gear train.
(26) In addition, the high-ratio differential reducer 100 of the present embodiment may solve the problem of fatigue fracture due to elastic deformation of a flexspline occurring in the conventional harmonic drive, and also solve the price problem due to an expensive wave generator, thereby improving durability and reducing manufacturing cost.
(27) Meanwhile, the rotating annular gear 140 may have a tooth profile corrected so as to be simultaneously meshed with the fixed annular gear 130 having a different number of teeth and the planetary gear 120. The correction of tooth profile of the rotating annular gear 140 may be performed by setting a module, a pressure angle, and a profile shift coefficient. In this case, the module and the pressure angle of the fixed annular gear 130 may be set to be the same as the module and the pressure angle of the planetary gear 120.
(28) The module and the pressure angle of the rotating annular gear 140 may be obtained by Equations 2 and 3 below. The derivation process of Equations 2 and 3 will be described further below.
(29)
(30) Here, m.sub.o is a module of the rotating annular gear, m.sub.s is a module of the fixed annular gear, and Z.sub.p is the number of teeth of the planetary gear.
(31)
(32) Here, α.sub.o is a pressure angle of the rotating annular gear, and α.sub.s is a pressure angle of the fixed annular gear.
(33) Meanwhile, the planetary gear 120 has the same module m.sub.s and pressure angle α.sub.s, as the module m.sub.s and pressure angle α.sub.s of the fixed annular gear 130. However, the planetary gear 120 may be interpreted as having a module of m.sub.o, a pressure angle of α.sub.o, and a profile shift coefficient of x.sub.p in relation to the rotating annular gear 140, which will be described below in conjunction with the derivation process of Equation 4 below.
(34) As described above, under conditions in which the module, the pressure angle, and the profile shift coefficient of the planetary gear 120 are m.sub.o, α.sub.o, and x.sub.p, respectively, the profile shift coefficient x.sub.p of the planetary gear 120 may be obtained by Equation 4 below.
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(36) Here, invα.sub.s=tan α.sub.s−α.sub.s and invα.sub.o=tan α.sub.o−α.sub.o.
(37) In addition, the profile shift coefficient of the rotating annular gear 140 may be obtained by substituting the module and the pressure angle of the rotating annular gear, the profile shift coefficient of the planetary gear, and the preset normal backlash into Equation 5 below, under conditions in which working pressure angle of the rotating annular gear and the planetary gear is equal to the pressure angle of the rotating annular gear. The derivation process of Equation 5 below will be described further below.
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(39) Here, x.sub.o is the profile shift coefficient of the rotating annular gear and f.sub.n is the normal backlash.
(40) For example, when the normal backlash is set to zero, the profile shift coefficient x.sub.o of the rotating annular gear 140 may be set to be equal to the absolute value of the profile shift coefficient x.sub.p of the planetary gear 120 by Equation 5 above. Generally, when the normal backlash is too small, sensitivity to factors, such as manufacturing dimensional error of the gear, center distance fluctuation of gear shaft, thermal expansion, lubricant film thickness change, gear tooth deformation, and the like, may occur, and when the normal backlash is too large, noise and vibration may occur. Therefore, the profile shift coefficient x.sub.o of the rotating annular gear 140 may be set to reflect an appropriate level of normal backlash.
(41) Hereinafter, each derivation process of Equations 2 to 5 and the basis for interpretation of the planetary gear will be described.
(42) The derivation process of Equations 2 and 3 is as follows.
(43) In order to determine the module m.sub.o and the pressure angle α.sub.o of the rotating annular gear 140, it is necessary to consider the position of the central axis of the planetary gear 120. Pitch circles of the fixed annular gear 130 and the planetary gear 120 have point O and point C as the central axis, respectively, have radius of R.sub.f and R.sub.p,s, respectively, and touch each other at pitch point P, as shown in
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(45) To use the central axis distance relationship between the rotating annular gear 140 and the planetary gear 120, it is assumed that the planetary gear 120 has a module of m.sub.o, a pressure angle of α.sub.o, and a profile shift coefficient of x.sub.p. In a similar manner, pitch circles of the rotating annular gear 140 and the planetary gear 120 have point O and point C as the central axis, respectively, have radius of R.sub.o and R.sub.p,o, respectively, and touch at pitch point P′. Based on this relationship, the central axis distance
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(47) The central axes of the rotating annular gear 140 and the fixed annular gear 130 are located on the same axis, and the central axis distances
(48) Using the relationship in Equation 8 above, Equation 2 for obtaining the module m.sub.o of the rotating annular gear 140 is derived.
(49) In addition, when the normal pitch length of the fixed annular gear 130 is different from the normal pitch length of the rotating annular gear 140, it is apprehended that backlash may increase and vibration may occur due to impact during power transmission. Therefore, the normal pitch length of the fixed annular gear 130 may be set to equal to the normal pitch length of the rotating annular gear 140. In this case, the relationship between the module m.sub.s and the pressure angle α.sub.s of the fixed annular gear 130 and the module m.sub.o and the pressure angle α.sub.o of the rotating annular gear 140 is expressed by Equation 9 below. According to Equation 8 and Equation 9, Equation 3 for obtaining the pressure angle α.sub.o of the rotating annular gear 140 is derived.
πm.sub.s cos α.sub.s=ππm.sub.o cos α.sub.o (9)
(50) Meanwhile, the basis on which the planetary gear 120 is interpreted as having a module of m.sub.o, a pressure angle of α.sub.o, and a profile shift coefficient of x.sub.p in relation to the rotating annular gear 140 is as follows.
(51) An involute curve of a gear having the origin point C as a center of rotation, a base circle R.sub.b, and a pressure angle α is defined by Equation 10 below in the coordinate plane of
x(t)=R.sub.b(sin t−t cos t),
y(t)=R.sub.b(cos t−t sin t) (10)
(52) Here, t=τ+α=tan α and α≥0.
(53) The involute curve of base circle of radius of R.sub.b is a circle according to Equation 10, starting from (O, R.sub.b), as shown in
(54) Generally, the tooth width of a gear tooth profile is determined by a module, a profile shift coefficient, and a pressure angle of the gear. The tooth width of P.sub.s on a circumference at an arbitrary distance of R.sub.t from the center is defined as T.sub.s and the tooth width of P.sub.o is defined as T.sub.o. m.sub.s and α.sub.s have been already determined and m.sub.o and α.sub.o are set to satisfy Equation 9. P.sub.o is shifted by x.sub.p so that T.sub.s and T.sub.o are equal to each other.
(55) Since the planetary gear meshing with the fixed annular gear and the planetary gear meshing with the rotating annular gear have the same tooth profile curve and the same tooth width, if the diameters of the addendum circle and the dedendum circle are made equal to each other by adjusting only the tooth height, P.sub.s and P.sub.o can be planetary gears of the same shape.
(56) Accordingly, the planetary gears of a single shape may rotate by simultaneously meshing with the fixed annular gear and the rotating annular gear which have the same diameters of the addendum circle and the dedendum circle and have a different number of teeth. That is, the planetary gear P.sub.s having a module of m.sub.s and a pressure angle of α.sub.s may be interpreted as a planetary gear P.sub.o having a module of m.sub.o, a pressure angle of α.sub.o,and a profile shift coefficient of x.sub.p.
(57) Meanwhile, the derivation process of Equation 4 is as follows.
(58) When an involute gear having a pitch circle of radius of R, a tooth width of T on a pitch circumference, and a pressure angle of a is given, the width shape T.sub.t on the circumference of radius of R.sub.t from the center of the gear may be obtained by Equation 11 below in
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(60) Here, when the radius of base circle of the gear is R.sub.b, α.sub.t is obtained by Equation 12 below.
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(62) The tooth widths on the circumferences of a radius of a random value R.sub.t from the centers of the planetary gears P.sub.s and P.sub.o having basic circles of the same size of R.sub.b are defined as T.sub.s and T.sub.o, respectively. By adopting the form of Equation 11, T.sub.s and T.sub.o are expressed by Equations 13 and 14, respectively.
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(64) Here, R.sub.s,p is a pitch circle diameter of the planetary gear P.sub.s, T.sub.s,p is a tooth width on the pitch circumference of the planetary gear P.sub.s, R.sub.o,p is a pitch circle diameter of the planetary gear P.sub.o, and T.sub.o,p is the tooth width on the pitch circumference of the planetary gear P.sub.o. When Equation 14 is subtracted from Equation 13, Equation 15 for a difference in tooth profile between P.sub.s and P.sub.o on the circumference of a radius of R.sub.t from the center is derived as shown below.
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(66) Referring to Equation 15, when the expression in parentheses on the right side becomes 0, T.sub.s and T.sub.o are the same regardless of R.sub.t. The condition by which the expression in parentheses on the right side becomes 0 may be expressed by Equation 16 below.
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(68) That is, when the condition of Equation 16 is satisfied, the tooth profiles and tooth widths of the planetary gears P.sub.s and P.sub.o coincide in all sections in which R.sub.t is defined. R.sub.s,p and T.sub.s,p in the planetary gear P.sub.s and R.sub.o,p and T.sub.o,p in the planetary gear P.sub.o are expressed by Equation 17 below. Equation 4 for obtaining the amount of profile shift coefficient x.sub.p is derived by substituting Equation 17 into Equation 16.
(69)
(70) Meanwhile, the derivation process of Equation 5 is as follows.
(71) In general, the normal backlash f.sub.n of profile shifted gear pair with profile shift coefficients of x.sub.o and x.sub.p, a module of m.sub.o, and a cutter pressure angle of α.sub.o is defined as Equation 18 below. In Equation 18, when the working pressure angle α.sub.w of the rotating annular gear and the planetary gear is set to be equal to the pressure angle α.sub.o of the rotating annular gear, Equation 5 for obtaining the profile shift coefficient x.sub.o of the rotating annular gear is derived.
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(73)
(74) Referring to
(75) An axis of rotation of the planetary gear 220 is arranged in perpendicular to an input shaft 10 of a carrier 210. The fixed annular gear 230 and the rotating annular gear 240 are coaxially arranged with the carrier 210. The fixed annular gear 230 and the rotating annular gear 240 are made simultaneously mesh with the planetary gear 220 in a state in which they are arranged in a concentric circle. Here, the tooth profile of the rotating annular gear 240 may be corrected to the tooth profile for meshing with the planetary gear 220 simultaneously with the fixed annular gear 230 in the same manner as described above.
(76)
(77) Referring to
(78) As described in the above embodiments, when in the high-ratio differential reducers 200 and 300, the planetary gears 220 and 320, the fixed annular gears 230 and 330, and the rotating annular gears 240 and 340 are each composed of a bevel gear, the shape of gears may be easily manufactured using molds by injection molding, sintering, or the like.
(79) A number of examples have been described above. Nevertheless, it will be understood that various modifications may be made. For example, suitable results may be achieved if the described techniques are performed in a different order and/or if components in a described system, architecture, device, or circuit are combined in a different manner and/or replaced or supplemented by other components or their equivalents. Accordingly, other implementations are within the scope of the following claims.