PRODUCT CONVEYANCE SYSTEM, PRODUCT CONVEYANCE ROBOT, AND STORAGE BOX
20210114853 · 2021-04-22
Inventors
Cpc classification
B66F9/18
PERFORMING OPERATIONS; TRANSPORTING
B65D5/4208
PERFORMING OPERATIONS; TRANSPORTING
B65G1/1378
PERFORMING OPERATIONS; TRANSPORTING
International classification
B66F9/06
PERFORMING OPERATIONS; TRANSPORTING
B65D5/42
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A product conveyance system includes: a storage box in which a product is stored; and a product conveyance robot including a travel portion and a holding portion provided above the travel portion and configured to hold the storage box. The holding portion includes a pair of support columns provided in a standing manner with an interval between the support columns in the width direction. Each of the support columns includes: one or more support rails configured to support the storage box in the height direction, the storage box being placed between the support columns; and one or more lock pins provided on a facing surface of the each of the support columns, the facing surface facing the other one of the support columns, the one or more lock pins being configured to protrude and retract in the width direction.
Claims
1. A product conveyance system comprising: a storage box in which a product is stored; and a product conveyance robot including a travel portion and a holding portion provided above the travel portion and configured to hold the storage box, wherein: the holding portion includes a pair of support columns provided in a standing manner with an interval between the support columns in a width direction; each of the support columns includes one or more supports configured to support the storage box in a height direction, the storage box being placed between the support columns, and one or more lock pins provided on a facing surface of the each of the support columns, the facing surface facing the other one of the support columns, the one or more lock pins being configured to protrude and retract in the width direction, the one or more lock pins being configured to engage with a part of the storage box supported by the supports when the one or more lock pins protrude from the facing surface.
2. The product conveyance system according to claim 1, wherein: the storage box includes a bottom wall, a peripheral wall provided in a standing manner from a periphery of the bottom wall, a cover configured to cover a takeout opening from above, the takeout opening being an upper end opening of the peripheral wall, and ear portions hanging downward from both ends of the cover in the width direction; and engageable recessed portions with each of which a corresponding one of the lock pins engages are formed in the ear portions.
3. The product conveyance system according to claim 1, wherein: the supports are support rails provided on the facing surfaces of the support columns and configured to slidably support the storage box from below; the support rails are formed on the facing surfaces at regular intervals in the height direction; the storage box includes a plurality of types of storage boxes having different height dimensions; and a side recessed portion configured to avoid interference with the support rails is formed on a side wall of the storage box having a height dimension larger than an arrangement interval between the support rails.
4. The product conveyance system according to claim 1, further comprising a plurality of types of attachments configured to be freely attachable to and detachable from the holding portion, each of the attachments including a connecting portion and configured to hold an option container that is not supportable by the supports, wherein the holding portion is provided with one or more connected portions to which the connecting portion is connectable in a freely attachable and detachable manner.
5. The product conveyance system according to claim 4, wherein the attachments include at least one of a hanging-type attachment configured to hold the option container in a hanging manner and a band-type attachment configured to hold the option container in a tightly binding manner.
6. A product conveyance robot comprising: a travel portion; and a holding portion provided above the travel portion and configured to hold a storage box in which a product is stored, the holding portion including a pair of support columns provided in a standing manner with an interval between the support columns in a width direction, wherein: each of the support columns includes one or more supports configured to support the storage box in a height direction, the storage box being placed between the support columns, and one or more lock pins provided on a facing surface of the each of the support columns, the facing surface facing the other one of the support columns, the one or more lock pins being configured to protrude and retract in the width direction, the one or more lock pins being configured to engage with a part of the storage box supported by the supports when the one or more lock pins protrude from the facing surface.
7. A storage box in which a product is stored, the storage box being configured to be held by a product conveyance robot, the storage box comprising: a bottom wall; a peripheral wall provided in a standing manner from the bottom wall; a cover configured to cover a takeout opening from above, the takeout opening being an upper end opening of the peripheral wall; ear portions hanging downward from both ends of the cover in the width direction; and engageable recessed portions formed at least in the ear portions, each of the engageable recessed portions being configured such that a corresponding one of lock pins provided in the product conveyance robot engages with the each of the engageable recessed portions.
8. The storage box according to claim 7, wherein; the storage box is changeable between an assembled posture and a folded posture, the assembled posture being a posture in which the peripheral wall stands at a right angle from the bottom wall, the folded posture being a posture in which at least part of the peripheral wall and the cover are parallel to the bottom wall; a plane size of the storage box in the folded posture is the same as a plane size of the storage box in the assembled posture; and at least part of the peripheral wall is sandwiched between the cover and the ear portions in the folded posture.
9. The storage box according to claim 7, further comprising a transmitter configured to output a position tracking signal detectable by an external device.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Features, advantages, and technical and industrial significance of exemplary embodiments of the disclosure will be described below with reference to the accompanying drawings, in which like numerals denote like elements, and wherein:
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DETAILED DESCRIPTION OF EMBODIMENTS
[0043] With reference to drawings, the following describes a configuration of a product conveyance system 10.
[0044] In an example illustrated herein, the product conveyance robot 12 conveys a product from the delivery source 110 to a relay point 100 or from the relay point 100 to the delivery destination 112. More specifically, the management center 16 receives a request of product conveyance from an individual or a company as the delivery source 110 or from the relay point 100 of logistics. Such a conveyance request is sent by communication via the Internet, for example. Upon receipt of the conveyance request, the management center 16 moves the product conveyance robot 12 to the delivery source 110. The product conveyance robot 12 receives, at the delivery source 110, the storage box 14 in which a product is stored and conveys it to the relay point 100 nearest from the delivery source 110.
[0045] The storage box 14 is transported from the relay point 100 nearest from the delivery source 110 to the relay point 100 nearest from the delivery destination 112 by use of a general logistic system using a transport truck 102 or the like. The storage box 14 is conveyed again from the relay point 100 nearest from the delivery destination 112 to the delivery destination 112 by use of the product conveyance robot 12. At this time, the management center 16 may receive a request such as a delivery request time from the relay point 100 or the individual or the company as the delivery destination 112. Based on an instruction from the management center 16, the product conveyance robot 12 conveys the storage box 14 in which the product is stored from the relay point 100 to the delivery destination 112. When the product is taken out of the storage box 14 at the delivery destination 112, the product conveyance robot 12 collects the empty storage box 14.
[0046] Note that the usage mode of the product conveyance system 10 as described herein is just an example, and may be changed appropriately. For example, in the abovementioned example, the storage box 14 is delivered to the delivery destination 112 via the relay point 100. However, the product conveyance robot 12 may directly convey the product received from the delivery source 110 to the delivery destination 112 without going through the relay point 100. Further, in the above example, the storage box 14 is “lent” to the delivery source 110, but the delivery source 110 may purchase the storage box 14.
[0047] Next will be described the product conveyance robot 12 and the storage box 14 constituting the product conveyance system 10 with reference to
[0048] Mechanically, the product conveyance robot 12 is roughly divided into a travel portion 18 including wheels and so on, and a holding portion 20 provided above the travel portion 18. As illustrated in
[0049] Further, the product conveyance robot 12 is also provided with a communication I/F 36 and a sensor group 38 (not shown in
[0050] The sensor group 38 includes one or more sensors configured to detect a travel state of the product conveyance robot 12 and a surrounding environment. Such a sensor group 38 includes, for example, at least one of a speed sensor, a camera, a millimeter wave radar, an infrared sensor, LiDAR, an ultrasonic sensor, a GPS sensor, an acceleration sensor, and a gyro sensor. A robot controller 34 (see
[0051] The holding portion 20 is provided above the travel portion 18 and holds the storage box 14 in a specified size. As illustrated in
[0052] Each of facing surfaces of the support columns 22 is provided with a plurality of (five in the example illustrated herein) support rails 28 such that the support rails 28 are provided at intervals in the height direction. The support rail 28 functions as a support that slidably supports the storage box 14 from below. An internal space of a square ring as the holding portion 20 is divided into four areas in the height direction by the five support rails 28. In the following description, the four areas thus divided in the height direction are each referred to as a “block B1.”
[0053] Each of the facing surfaces of the support columns 22 is further provided with lock pins 30. One lock pin 30 is provided on each of the right and left sides of one block B1, that is, two lock pins 30 in total are provided in one block B1. Each lock pin 30 can protrude and retract in the width direction, and when the lock pin 30 protrudes, the lock pin 30 engages with a part of the storage box 14. Note that, in
[0054] A lock actuator 46 (see
[0055] An RFID reader and writer 48 is also provided on the facing surface of the support column 22. Further, an RF tag 52 (see
[0056] Here, the information stored in the RF tag 52 may include, for example, delivery information about delivery, e.g., address information of the delivery source 110 and the delivery destination 112, delivery request time, and so on. Here, in conventional delivery, such delivery information is described in a slip attached to a surface of a box. However, as described above, the product conveyance robot 12 in the present example conveys the storage box 14 in a state where part of the storage box 14 is exposed to outside. On this account, when a slip in which delivery information is described is attached to the surface of the box, an unspecified number of people might see the delivery information in the course of conveyance. In the meantime, as described in the present example, in a case where the delivery information is stored in the RF tag 52, even if part of the storage box 14 is exposed to outside, people around the storage box 14 cannot grasp the delivery information. Note that, in a case where the RF tag 52 is provided, such a problem is caused that a cost increases. However, the storage box 14 in the present example is used repeatedly, and therefore, an increase in cost per one delivery along with addition of the RF tag 52 can be restrained to be small.
[0057] Note that the present embodiment deals with an example in which delivery information is stored in the RF tag 52. However, delivery information may be stored in other forms, provided that irrelative people cannot easily recognize the delivery information. For example, instead of the RF tag 52, a bar code indicative of delivery information may be attached to the storage box 14. In this case, the product conveyance robot 12 includes a bar code reader. Further, each storage box 14 may have a unique identification number, and a database in which the identification number and delivery information are stored in an associated manner may be provided in the management center 16. In this case, when delivery information of the storage box 14 is required, the product conveyance robot 12 may transmit, to the management center 16, a request of the delivery information together with the identification number of the storage box 14.
[0058] A plurality of notification lamps 32 is provided on a front face of the support column 22. One notification lamp 32 is provided on each of the right and left sides of each block B1. In the present example, there are four blocks Bl, and therefore, eight notification lamps 32 are provided in total, i.e., four notification lams 32 are provided on each of the right and left sides. The notification lamp 32 includes a light source such as an LED, for example. By selectively lighting the notification lamps 32, the block B1 to be noticeable can be presented to a user. For example, at the time when the storage box 14 is received from the delivery source 110, the notification lamps 32 corresponding to the block B1 in which the storage box 14 can be stored are turned on, so that the user can recognize a position to which the storage box 14 is inserted. Further, at the time when the storage box 14 is delivered to the delivery destination 112, the notification lamps 32 corresponding to the block B1 in which the storage box 14 is stored are turned on, so that the user can recognize the storage box 14 that the user should take out.
[0059] Further, the product conveyance robot 12 is also provided with a speaker 44 (see
[0060] The product conveyance robot 12 is also provided with a battery 42 (see
[0061] Driving of the product conveyance robot 12 is controlled by the robot controller 34 (see
[0062] The storage box 14 is a box in which a product is stored and is a box that can be held by the holding portion 20 of the product conveyance robot 12. As described above, the storage box 14 is assumed to be used repeatedly and has a relatively solid configuration. In the present example, a plurality of different size types of storage boxes 14 with different heights is prepared. The storage box 14 in any size has the same plane size. That is, the storage box 14 in any size has a width dimension slightly smaller than an opposed distance between the support columns 22 and a depth dimension sufficiently larger than the depth dimension of the support columns 22.
[0063] Further, the height dimension of the storage box 14 is set based on an arrangement interval between the support rails 28 in the height direction, that is, the height dimension of the block B1. In the following description, a size that occupies one block is referred to as “small size” among the sizes of the storage boxes 14. Similarly, a size that occupies two blocks is referred to as “medium size,” a size that occupies three blocks is referred to as “large size,” and a size that occupies four blocks is referred to as “extra-large size.” In an example illustrated in
[0064] As described above, the RF tag 52 is fixed to such a storage box 14. Further, a transmitter 54 (see
[0065] Next will be described a mechanical configuration of the storage box 14 with reference to
[0066] As described above, in the present example, four types of storage boxes 14 in the small size, the medium size, the large size, and the extra-large size are provided. The storage boxes 14 have the same plane size and only have different height dimensions. The height dimension of the storage box 14 is generally the same as an integral multiple of the height dimension of one block (eventually, the arrangement interval between the support rails 28), or a value obtained by subtracting the height dimension of the support rail 28 from an integral multiple of the height dimension of one block.
[0067] The following describes the configuration of the storage box 14 by mainly taking the storage box 14 in the medium size as an example. The storage box 14 includes a bottom wall 59 (not visible in
[0068]
[0069] The takeout opening 61 is covered from above with a cover 62 constituted by a plurality of cover flaps 62F, 62R, 62S. A front cover flap 62F, a rear cover flap 62R, and a pair of side cover flaps 62S are flaps connected to upper ends of the front wall 60F, the rear wall 60R, and the side walls 60S, respectively. When the storage box 14 is closed, the side cover flaps 62S are folded inwardly at an angle of 90 degrees from the side walls 60S. Subsequently, the rear cover flap 62R is folded inwardly at an angle of 90 degrees from the rear wall 60R, and finally, the front cover flap 62F is folded inwardly at an angle of 90 degrees from the front wall 60F. At this time, a distal end of the front cover flap 62F is placed rearward from a distal end of the rear cover flap 62R so that an overlap portion is formed between the front cover flap 62F and the rear cover flap 62R.
[0070] Ear flaps 64 are connected to both sides of the front cover flap 62F in the width direction. As illustrated in
[0071]
[0072] When this state is established, the lock pin 30 protrudes toward the storage box 14 side and enters the engageable recessed portion 70, so that the lock pin 30 engages with the ear flap 64 and the side wall 60S. This engagement hinders the storage box 14 from being detached from the holding portion 20. This makes it possible to effectively prevent fall and theft of the storage box 14 from the holding portion 20. Further, the ear flap 64 where the through-hole 70a is formed is connected to the front cover flap 62F. Since movement of the ear flap 64 is restricted by the lock pin 30, an opening operation of the front cover flap 62F is also restricted. When the opening of the cover of the storage box 14 is restricted as such, removal of the product inside the storage box 14 is restricted, thereby making it possible to effectively prevent the product from being pulled out (that is, theft of the product).
[0073] Here, the reason why the lock pin 30 and the engageable recessed portion 70 are provided will be described below. As described repeatedly, in the present example, the storage box 14 is conveyed in a state where part of the storage box 14 is exposed to outside the holding portion 20 of the product conveyance robot 12. In a case of such a configuration, the storage box 14 might fall from the holding portion 20 and might be stolen from the holding portion 20 in the course of conveyance. In order to avoid such a problem, it is also conceivable that a lockable container is provided in the product conveyance robot 12, and the storage box 14 is completely stored in the container. However, in this case, the product conveyance robot 12 increases in size and weight just by the size of the container. Further, such a container is undetachable from the product conveyance robot 12, so that the size of the container cannot be changed in accordance with the magnitude of a package. In this case, in order to carry packages in various sizes, the size of the container cannot but be increased, so that space efficiency is poor. It is also conceivable that a plurality of packages is loaded in one container to improve space efficiency. However, in such a configuration, a package might be confused with another package at the delivery destination 112. That is, in a case where a container in which packages are completely stored is provided, a problem of a decrease in space efficiency and a problem of confusing a package with another package occur. In the meantime, in the present example, as described above, the lock pin 30 and the engageable recessed portion 70 are provided. Accordingly, while the storage box 14 is exposed to outside, fall and theft of the storage box 14 can be prevented.
[0074] Note that, here, one engageable recessed portion 70 is provided in one side wall 60S, but the number of engageable recessed portions 70 and the number of lock pins 30 corresponding to the engageable recessed portions 70 may be changed appropriately. For example, two or more engageable recessed portions 70 may be provided in one side wall 60S. At this time, the engageable recessed portions 70 and the lock pins 30 are arranged symmetrically in the front-rear direction. Hereby, even if the storage box 14 is inserted into the holding portion 20 in a reversed manner in the front-rear direction, the storage box 14 can be locked without any problem. As a result, the user who sets the storage box 14 to the holding portion 20 does not need to care about the orientation of the storage box 14 in the front-rear direction, thereby making it possible to simplify a setting operation.
[0075] In the meantime, in order to engage the lock pin 30 with the engageable recessed portion 70, it is necessary to set the storage box 14 at a position (hereinafter referred to as an “appropriate position”) where the engageable recessed portion 70 directly faces the lock pin 30. In order to place the storage box 14 at such a position, some sort of positioning means may be provided in the storage box 14 and the support column 22. The positioning means may be a positioning mark 76 (see
[0076] Further, as another form, the positioning means may include a positioning recessed portion 78a provided in one of the support column 22 and the storage box 14, and a positioning protrusion 78b provided in the other one of the support column 22 and the storage box 14. For example, as illustrated in
[0077] Further, as another form, as illustrated in
[0078] Further, instead of or in addition to the positioning means, a positioning sensor 82 that can detect a state where the storage box 14 has reached the appropriate position may be provided. Such a positioning sensor 82 includes, for example, a hall element, a photoelectric sensor, and so on. The hall element is a sensor configured to output an electrical signal corresponding to a distance from a detection magnet. In a case where the hall element is used, a detection magnet 82a (see
[0079] In the meantime, as described repeatedly so far, the storage box 14 in the present example is collected after product conveyance, so that the storage box 14 is used repeatedly. In order to improve efficiency at the time when the storage box 14 is collected, the storage box 14 is foldable. That is, the storage box 14 is changeable between an assembled posture and a folded posture. The assembled posture is a posture in which the peripheral wall 60 (that is, the front wall 60F, the rear wall 60R, the side walls 60S) stands at a right angle from the bottom wall 59, and the folded posture is a posture in which at least part of the peripheral wall 60 and the cover 62 are parallel to the bottom wall 59. This will be described with reference to
[0080] As illustrated in
[0081] The storage box 14 may be configured such that a plurality of rigid sheets is connected by a flexible sheet so that the storage box 14 can be easily folded while the storage box 14 is prevented from being damaged. In this case, the rigid sheet is constituted by a rigid material that cannot be easily cut and bent, e.g., metal, rigid plastic, carbon fiber reinforced plastic, and the like. The rigid sheet part is placed so as not to step over a fold line of the storage box 14. Further, the flexible sheet is constituted by a material that cannot be cut easily but can be easily bent, e.g., blade-proof fabric made of aramid fiber or the like, carbon cloth made of woven carbon fiber, and the like. Further, since the storage box 14 is conveyed in a state where the storage box 14 is exposed to outside, a material constituting the storage box 14 also has a waterproof property.
[0082] As illustrated in
[0083] As illustrated in
[0084] After the main piece 84 and the sub-pieces 86 become flat, the front cover flap 62F and the rear cover flap 62R are then folded so that the front cover flap 62F is superimposed on the front wall 60F and the rear cover flap 62R is superimposed on the rear wall 60R as illustrated in
[0085] The description made so far deals with a case where a product is stored in the storage box 14 as an example. However, depending on the shape of the product, such a case might occur that the use of the storage box 14 is not suitable. In view of this, the following describes the product conveyance robot 12 that can hold a container other than the storage box 14 with reference to
[0086] The holding portion 20 of the product conveyance robot 12 is provided with a plurality of connected portions 94. A connecting portion 97 of an attachment 96 (described later) is connected to each of the connected portions 94 in an attachable and detachable manner. The configuration of the connection is not limited particularly, provided that the connecting portion 97 is freely attachable to and detachable from the connected portion 94. Accordingly, the connected portion 94 and the connecting portion 97 may be connected to each other by a magnetic buckle (e.g., FIDROCK (registered trademark) or the like) or may be connected to each other by threaded engagement or fitting. Further, in order to prevent unexpected detachment between the connected portion 94 and the connecting portion 97, a locking mechanism may be provided in the connected portion 94. The locking mechanism may be, for example, a pin or the like configured to protrude and engage with the connecting portion 97, like the lock pin 30.
[0087] The attachment 96 is a member configured to hold an option container 99 that cannot be easily supported by the support rails 28. As the attachment 96, a plurality of types of attachments may be prepared. The attachments 96 may include, for example, the hanging-type attachment 96a illustrated in
[0088] In a case where the option container 99 is to be conveyed by the product conveyance robot 12, the user selects the attachment 96 suitable for the shape of the option container 99 from among the attachments 96 prepared in advance and attaches the attachment 96 to the connected portion 94 of the holding portion 20. Then, the option container 99 is attached to the attachment 96 attached to the holding portion 20. When the attachments 96 are prepared and the connected portion 94 to which the attachments 96 are attachable and detachable is provided in the holding portion 20, various types of option containers 99 can be also conveyed.
[0089] Note that the configurations described so far are just examples, and the other configurations may be changed, provided that the product conveyance robot 12 is provided with the lock pins 30 that can protrude and retract and the storage box 14 is provided with the engageable recessed portions 70 with which the lock pins 30 are engageable. For example, a support that supports the storage box 14 in the height direction is not limited to the support rail 28 that supports the storage box 14 from below and may be a hanging rail configured to hold the storage box 14 in a hanging manner. Further, in the present example, the storage box 14 is foldable, but the storage box 14 may not be foldable.