Methods for treatment and purification of oil and gas produced water
11001518 ยท 2021-05-11
Assignee
Inventors
- Dale R. Yates (Spring Branch, TX, US)
- Brenna D. Villines (Mansfield, TX, US)
- Kenneth M. Yates (Keller, TX)
Cpc classification
C02F1/40
CHEMISTRY; METALLURGY
B01D21/10
PERFORMING OPERATIONS; TRANSPORTING
B01D21/2444
PERFORMING OPERATIONS; TRANSPORTING
B01D21/245
PERFORMING OPERATIONS; TRANSPORTING
B01D17/0205
PERFORMING OPERATIONS; TRANSPORTING
C02F9/00
CHEMISTRY; METALLURGY
B01D21/2494
PERFORMING OPERATIONS; TRANSPORTING
B01D21/0024
PERFORMING OPERATIONS; TRANSPORTING
C02F1/50
CHEMISTRY; METALLURGY
C02F3/301
CHEMISTRY; METALLURGY
International classification
Abstract
A method of treating oil and gas produced water may include: receiving produced water from one or more wells; separating an aqueous portion of the produced water from oil and solids included in the produced water in order to provide recovered water; performing anaerobic bio-digestion of organic matter included in the produced water using a biomass mixture of anaerobic bacteria obtained from a plurality of wells; aerating the recovered water in order to promote metal precipitation; and performing aerobic bio-digestion of organic matter present in the recovered water. Some embodiments may also include one or more of anoxic equalization, filtration, pasteurization, reverse osmosis, and biocide treatment of the recovered water. The recovered water may be used for oil and gas well fracking and/or land and stream application. Other methods of treating oil and gas produced water are also described.
Claims
1. A method of treating oil and gas produced water, the method comprising: receiving produced water from one or more wells; separating an aqueous portion of the produced water from oil and solids included in the produced water in order to provide recovered water; performing anaerobic bio-digestion of organic matter included in the recovered water using a biomass mixture of anaerobic bacteria obtained from a plurality of wells; wherein said anaerobic bacteria include a first plurality of organisms that fall into the taxonomic classes of Bacteroidia, Clostridia, Deltaproteobacter, Epsilonproteobacteria, Gammaproteobacteria, Negativicutes, and Synergistia; aerating the recovered water in order to promote metal precipitation; and performing aerobic bio-digestion of organic matter present in the recovered water using aerobic bacteria including a second plurality of organisms that fall into the taxonomic classes of Actinobacteria, Alphaproteobacteria, Bacteroidia, Betaproteobacteria, and Gammaproteobacteria.
2. The method of claim 1 wherein said anaerobic and aerobic bacteria form a symbiotic ecosystem.
3. The method of claim 2 wherein said biomass mixture is obtained from multiple formations over an extended period of time of about two to three years.
4. The method of claim 1 wherein said biomass mixture of anaerobic and aerobic bacteria comprises biomass collected from a plurality of wells and formations of the Permian Region of the Southwestern United States.
5. The method of claim 1 wherein said biomass mixture of anaerobic and aerobic bacteria comprises biomass collected from a plurality of wells from different geographic regions.
6. The method of claim 1 further comprising separation of solids from said produced water using a membrane bioreactor.
7. The method of claim 1 wherein said aerobic bio-digestion is executed using a membrane bioreactor.
8. The method of claim 1 wherein the anaerobic bio-digestion of organic matter includes maintaining a pH greater than about 5.5 and a temperature greater than about 27 C.
9. The method of claim 1 wherein the anaerobic bio-digestion of organic matter is executed for a duration of about 4 to about 24 hours.
10. The method of claim 1 wherein the anaerobic bio-digestion of organic matter includes thermophilic anaerobic bio-digestion.
11. The method of claim 1 further comprising aspirated aeration of the recovered water.
12. The method of claim 1 further comprising diffused aeration of the recovered water.
13. The method of claim 1 wherein said aerating the recovered water is performed at a dissolved oxygen level of about 2 mg/L to about 8 mg/L and a residence time of about 30 minutes to about 24 hours.
14. The method of claim 1 further comprising anoxic equalization of the recovered water and a residence time of about 30 minutes to about 12 hours.
15. The method of claim 1 wherein an order of said method steps is tailored to accommodate variability of the received produced water.
16. The method of claim 1 further comprising addition of a suitable biocide to the recovered water thereby providing a product for use in oil and gas well fracking.
17. The method of claim 1 further comprising: size filtration of insoluble particles from the recovered water; and further filtration of the recovered water by ion capture filtration; thereby providing a product suitable for oil and gas well fracking or for further processing to meet stream and land application standards.
18. A method of treating oil and gas produced water, the method comprising: receiving produced water from one or more wells; separating an aqueous portion of the produced water from oil and solids included in the produced water in order to provide recovered water; performing anaerobic bio-digestion of organic matter included in the recovered water using a naturally obtained biomass mixture of anaerobic bacteria obtained from a plurality of wells; wherein said anaerobic bacteria include a first plurality of organisms that fall into the taxonomic classes of Bacteroidia, Clostridia, Deltaproteobacter, Epsilonproteobacteria, Gammaproteobacteria, Negativicutes, and Synergistia; aerating the recovered water in order to promote metal precipitation; performing aerobic bio-digestion of organic matter present in the recovered water using aerobic bacteria including a second plurality of organisms that fall into the taxonomic classes of Actinobacteria, Alphaproteobacteria, Bacteroidia, Betaproteobacteria, and Gammaproteobacteria; filtering insoluble particles from the recovered water using size filtration; further filtering ionic substances from the recovered water using ion capture filtration; and micro-filtering the recovered water using a nominal micro-filter having a filter size equal to or less than one micron or an ultra- or nano-filter; thereby providing a product suitable for oil and gas well fracking or for further processing to meet stream and land application standards.
19. The method of claim 18 further comprising: anoxic equalization of the recovered water; pasteurizing the recovered water; and reverse osmosis treatment of the recovered water; wherein said receiving, said separating, said performing anaerobic bio-digestion, said aerating, said performing aerobic bio-digestion, said filtering, said further filtering, said micro-filtering, said anoxic equalization, said pasteurizing, and said reverse osmosis are ordered to accommodate variability in said produced water.
20. A method of treating oil and gas produced water, the method comprising: providing a first biomass mixture within a bio-digester, the first biomass mixture comprising a symbiotic biomass collected from a plurality of wells and a plurality of formations and stored within the bio-digester following one or more previous treatments of produced water in the bio-digester; receiving a new batch of produced water in the bio-digester from one or more oil or gas wells; and bio-digesting organic matter included in the new batch of produced water in the bio-digester using the first biomass mixture.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(6) The following terms as used herein should be understood to have the indicated meanings.
(7) When an item is introduced by a or an, it should be understood to mean one or more of that item.
(8) Biomass means living matter including bacteria. Biomass may take various forms, such as a suspension of bacteria in a liquid, bacteria attached to a structure such as a biofilm, and a combination thereof.
(9) Comprises means includes but is not limited to.
(10) Comprising means including but not limited to.
(11) Having means including but not limited to.
(12) Size filtration means filtration of insoluble solids based on particle size.
(13) The present disclosure relates to systems, methods, and compositions useful for the treatment of oil and gas produced water that yields products suitable for land or stream applications or other uses. Produced water includes formation water that has been trapped in a geological reservoir with oil and natural gas and collected during oil well processing. The produced water may generally be considered a waste product of production if not further processed for a usable purpose.
(14) Produced water composition can vary greatly based on the associated well or formation. Accordingly, methods for treating produced water may advantageously be configured for accepting a range of various compositional matrices while maintaining effectiveness to yield an end product suitable for its intended purpose.
(15) In some embodiments, methods herein include treatment of produced water that combines anaerobic bio-digestion of produced water with separation of oil, water, and insoluble solids therefrom in order to provide an anaerobically treated water product.
(16) In some embodiments, methods herein may further include processing the anaerobically treated water product by aeration, and aerobic bio-digestion followed by equalization, yielding a treated recovered water product.
(17) In some embodiments, methods herein may further include processing the treated recovered water product by either or both of insoluble solids and ion capture filtration and decontamination/pasteurization processing to provide a filtered substantially microbial free recovered water product suitable for further freshwater processing or oil and gas well fracking water use.
(18) In some embodiments, methods herein may further include processing the filtered substantially microbial free recovered water product by further filtration and/or ion capture producing a product suitable for reverse osmosis (RO) treatment.
(19) In some embodiments, the ordering of the aforementioned process steps can be changed to facilitate variability in oil and gas received produced water to meet one or more sets of desired specifications.
(20) Referring to
(21) In some embodiments, anaerobic bio-digestion may occur for about 4 to about 24 hours at a pH greater than about 5.5 and a temperature greater than about 27 C. In some embodiments, the preferred time for bio-digestion may range from about 5-9 hours. Of course, other suitable pH, temperature, residence times, organisms, formations, and collection times may be used, depending on the particular mixture involved.
(22) In some embodiments, a temperature greater than about 55 C. may be utilized to achieve thermophilic anaerobic bio-digestion maintaining a pH greater than about 5.5 for some or all of the duration of the bio-digestion process.
(23) In some embodiments, a combination of different types of oil/water/solids separators may be employed in combination with different types of bioreactors, such as a membrane bioreactor that may be utilized for anaerobic bio-digestion. A membrane bioreactor may also serve as a filtration device for insoluble solids removal. In some embodiments, anaerobic biomass separation may be incorporated prior to further processing.
(24) In some embodiments, as shown at 16, separation of oil/water/solids and anaerobic bio-digestion may be followed by aeration and anoxic equalization of the separated and anaerobic treated recovered water product for substantial separation of minerals and metals and aerobic bio-digestion for further organic bio-digestion. In some embodiments, aeration may either be by use of diffused air or aspirated air that achieves a dissolved oxygen level of about 2-8 mg/L or about 4-7 mg/L and a residence time of about 30 minutes to about 24 hours. In some embodiments, the residence time for aeration may range from about 1-12 hours or about 2-4 hours. In some embodiments, aerobic bio-digestion may be accomplished using a biomass created by mixing organisms obtained from a plurality of well sites from various formations from the Permian Region of the Southwestern United States, such as a plurality of wells from one or more of the Midland Basin, Western Delaware Basin, Central Basin, and Marfa Basin, for example. In some embodiments, the aerobic biomass may include a plurality of organisms that fall into the following Taxonomic Classes: Actinobacteria, Alphaproteobacteria, Bacteroidia, Betaproteobacteria, and Gammaproteobacteria, which may be obtained from raw materials from multiple well sites and multiple formations from the Permian Region of the Southwestern United States over an extended period of time of about two to three years. In some embodiments, recovered water may be transitioned from aeration and aerobic bio-digestion to anoxic equalization allowing for completion of oxidation and further bio-digestion of organics for a residence time of about 30 minutes to about 12 hours or about 2-4 hours. Of course, other suitable oxygen levels, residence times, organisms, formations, and collection times may be used, depending on the particular mixture involved.
(25) In some embodiments, a membrane bioreactor may be utilized for aerobic bio-digestion. In some embodiments, aerobic biomass separation may be incorporated prior to further processing. The processes of oil, water, solids separation, anaerobic bio-digestion, aeration, aerobic bio-digestion and anoxic equalization may yield a treated recovered water product suitable for further downstream processing that will meet stream and land application standards.
(26) In some embodiments, see, e.g.,
(27) Referring to
(28) In some embodiments, see, e.g.,
(29) In some embodiments, see, e.g.,
(30) In some embodiments, ordering of process steps in the methods 10, 60 may be changed to accommodate variability in oil and gas received produced water. For example, where produced water contains heavy metals that are deleterious to bio-digestion of organic compounds, the heavy metals may be removed by first separation of oil/water and solids and then separation of metals by controlled oxidation to enhance metal precipitation using aeration. In some embodiments, ion capture separation inclusive of electrodialysis or ion exchange resins prior to anaerobic bio-digestion may also be utilized.
(31) In some embodiments herein, bio-digestion may involve mixing produced water, which may itself include microorganisms, with a selected biomass mixture of microorganisms collected over time from a plurality of different oil and/or gas wells. In some embodiments, the plurality of wells may be found in different areas of a particular oil and/or gas producing geographic region and/or basins. Still in other embodiments, the plurality of wells may be based on one or more characteristics of either or both of a type of geologic formation into which wells may be drilled, characteristics of produced water derived therefrom, or both. For example, geologic formations and produced water may be characterized based on levels of pH, levels of salinity, levels of heavy metals, in situ well or formation temperature, or other parameters and any combinations thereof. The plurality of wells may then be selected so that collected biomass is naturally designed to operate over a selected range of any of the aforementioned well or produced water characteristics or combinations thereof. A geographic region as used herein may refer to an extended area of land or sea known to include oil or gas based on common geologic history. For example, a geographic region may contain several basins and/or formations known to be oil or gas rich or part of an oil or gas rich basin or formation.
(32) In some embodiments, at least a portion of the stored biomass mixture may be transferred from a biodigester to one or more separate biodigesters to seed other digesters for expansion of produced water bio-digestion.
(33) The systems and methods herein may further be understood in terms of the following Examples.
Example 1
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(35) Data in Table 1 are certified commercial lab results for the received produced water and treated recovered water following treatment. A 97.6% decrease in total suspended solids was observed and over 70% reduction in all metals and minerals was determined. Reductions of 86.1% and 83.5% were recorded for chloride and arsenic, respectively. These reductions are indicative that a substantial amount of biological bio-digestion was occurring throughout treatment. The aeration and equalization processes additionally removed large amounts of metal and mineral contaminants.
(36) TABLE-US-00001 TABLE 1 Received Treated Recovered Percent Parameter Produced Water Water Change Arsenic (mg/L) 0.11 0.0182 83.5 Barium (mg/L) 4.41 0.451 89.8 Cadmium (mg/L) <0.004 <0.002 Calcium (mg/L) 2850 387 86.4 Chromium (mg/L) 0.00896 <0.004 Lead (mg/L) <0.02 <0.01 Magnesium (mg/L) 434 98.4 77.3 Potassium (mg/L) 557 87.8 84.2 Sodium (mg/L) 46800 6310 86.5 Selenium (mg/L) 0.633 0.0173 97.2 Silver (mg/L) <0.004 <0.002 Chloride (mg/L) 76400 10600 86.1 Fluoride (mg/L) 47.5 <10.0 Sulfate 305 571 87.2 increase Mercury (mg/L) <0.001 <0.0002 Nitrate as N (mg/L) <2.00 <2.00 Nitrite as N (mg/L) <2.00 <2.00 Toluene 1.26 0.554 56.0 Total Suspended Solids 2490 60.5 97.6 (mg/L) Biological Oxygen 467 15.2 96.7 Demand (BOD) (mg/L) Hydrogen Sulfide <5.00 <5.00 (mg/L) Specific Conductance 174000 32000 81.6 (umhos/cm)
(37) The resulting product from the separation, bio-digestion, aeration and equalization processes described provide a suitable product for further processing to achieve objectives for a usable oil and gas well fracking product or freshwater product for land irrigation or stream application. In some embodiments, with the addition of an appropriate biocide to the treated recovered water product, it could in certain circumstances be used in oil and gas well fracking.
Example 2
(38) Treated recovered water achieved through the processing described in Example 1 was further treated by micro-filtration. A 20-micron filtration followed by 5-micron filtration was used to achieve the results in Table 2.
(39) TABLE-US-00002 TABLE 2 Filtered Water Parameter (mg/L) Arsenic (mg/L) nd Barium (mg/L) 0.444 Cadmium (mg/L) nd Calcium (mg/L) 589 Chromium (mg/L) nd Iron (mg/L) Lead (mg/L) nd Magnesium (mg/L) 120 Manganese (mg/L) Potassium (mg/L) 97.1 Sodium (mg/L) 6960 Selenium (mg/L) nd Silver (mg/L) nd Chloride (mg/L) 11000 Fluoride (mg/L) 5.76 Sulfate 766 Mercury (mg/L) nd Nitrate as N (mg/L) nd Nitrite as N (mg/L) nd Total Suspended Solids 10.8 (mg/L) pH 7.88 Total Alkalinity 111 Cation-Anion Balance (%) 2.4
(40) The resulting product obtained following the described filtration would be suitable for use in oil and gas well fracking operations with an incorporated addition of a biocide.
Example 3
(41)
(42) Water quality data for the post RO treated water in Example 3 is shown in Table 3. A 16.2 mg/L chloride level and 14.4 mg/L sodium level was achieved as well as reduction of several parameters such as Bromide, Magnesium, Sulfate, Nitrite, Total Petroleum Hydrocarbons, and Alkalinity falling below detection limits of the assays used.
(43) TABLE-US-00003 TABLE 3 Post Filtration: Percent National Size and Ion Change Recommended Capture and from Water Quality Essentially Table 1 Criteria Parameter Microbial Free Data Post RO (Freshwater) Bromide (mg/L) 9.07 Below Detection Limits Calcium (mg/L) 141 63.6 0.349 Magnesium (mg/L) 28.2 71.3 Below Detection Limits Potassium (mg/L) 24.6 72.0 0.541 Sodium (mg/L) 959 84.8 14.4 Chloride (mg/L) 1820 82.8 16.2 230 Sulfate (mg/L) 93.2 83.7 Below Detection Limits Nitrate as N (mg/L) 1.81 0.174 Nitrite as N (mg/L) 0.687 Below Detection Limits Total Dissolved Solids 3620 39.5 (mg/L) Total Petroleum Below Detection Below Detection Hydrocarbons Limits Limits pH 7.94 7.21 6.5-9 Alkalinity, Carbonate Below Detection Below Detection 200 (CaCO.sub.3) (mg/L) Limits Limits
(44) The results indicated that all finished RO water parameters were well below stream water standards established by the United States Environmental Protection Agency (EPA) (see National Recommended Water Quality Criteria-Aquatic Life Criteria Table available at https://www.epa.gov/wqc/national-recommended-water-quality-criteria-aquatic-life-criteria-table, which is attached hereto as an Appendix and incorporated herein by reference) (referred to herein as the EPA Freshwater Standards). A significant reduction in sodium, calcium, magnesium and potassium (cations) as well as chlorides and sulfates (anions) post ion capture filtration was demonstrated as compared to values shown in Table 1, Treated Recovered Water. The method of treatment demonstrated the capability of providing freshwater suitable for land application or irrigation, helping restore diminishing levels of ground water. Freshwater generated by the treatment process described herein would additionally provide water suitable for release to reservoirs, streams and rivers for potential further processing to meet standards for potable water. The freshwater generated could also be used for oil and gas well fracking if so desired.
Example 4
(45) Treated recovered water obtained from processing described in Example 1 can be further processed to meet land and stream application standards by micro-filtration, ultra-filtration and/or nano-filtration for removal of bacteria and dissolved solids prior to RO finishing. The treated recovered water can also be treated by heating for removal of alcohols and low molecular weight hydrocarbons if required.
(46) In some embodiments, ordering of process steps can be changed to facilitate variability in oil and gas received produced water. Where produced water contains heavy metals that are deleterious to bio-digestion of organic compounds, the heavy metals may be removed by first separation of oil/water and solids and then separation of metals by controlled oxidation using aeration. Ion capture separation inclusive of electrodialysis or ion exchange resins prior to anaerobic bio-digestion could also be utilized. Moreover, while many examples in this document refer to systems and methods for water treatment, it is understood that those systems and methods are described in an exemplary manner only and that other systems and methods may be used. For example, any feature in one embodiment may be included in any other embodiment. Additionally, other treatment steps and devices may be used, depending on the particular needs. Although the foregoing specific details describe certain embodiments, persons of ordinary skill in the art will recognize that various changes may be made in the details of these embodiments without departing from the spirit and scope of this invention as defined in the appended claims and considering the doctrine of equivalents. Therefore, it should be understood that this invention is not limited to the specific details shown and described herein.