Methods used in the fabrication of integrated circuitry
10971500 ยท 2021-04-06
Assignee
Inventors
- Ying Rui (Meridian, ID, US)
- Tong Liu (Boise, ID, US)
- Yi Fang Lee (Boise, ID, US)
- Davide Colombo (Boise, ID, US)
- Silvia Borsari (Boise, ID, US)
- Austin Johnson (Boise, ID, US)
Cpc classification
H01L21/76885
ELECTRICITY
H10B53/00
ELECTRICITY
H01L21/76838
ELECTRICITY
H01L23/53252
ELECTRICITY
H10B12/0335
ELECTRICITY
International classification
H01L21/768
ELECTRICITY
Abstract
A method used in fabrication of integrated circuitry comprises forming metal material outwardly of a substrate. At least a majority (i.e., up to and including 100%) of the metal material contains ruthenium in at least one of elemental-form, metal compound-form, or alloy-form. A masking material is formed outwardly of the ruthenium-containing metal material. The masking material comprises at least one of nine specifically enumerated materials or category of materials. The masking material is used as a mask while etching through an exposed portion of the ruthenium-containing metal material to form a feature of integrated circuitry that comprises the ruthenium-containing metal material.
Claims
1. A method used in fabrication of integrated circuitry, comprising: forming a conductive material outwardly of a substrate, the conductive material having a first thickness and comprising a refractory metal nitride other than RuN; forming metal material outwardly of and in direct physical contact with the conductive material; at least a majority of the metal material containing ruthenium in at least one of elemental-form, metal compound-form, or alloy-form; forming a masking material outwardly of the ruthenium-containing metal material, the masking material having a second thickness at least twice the first thickness and comprising at least one of: a refractory metal, other than ruthenium, that is in at least one of elemental-form or alloy-form; a refractory metal nitride other than RuN; a refractory metal oxide other than RuO.sub.2 and RuO.sub.4; a refractory metal silicide other than Ru.sub.2Si, Ru.sub.4Si.sub.3, RuSi, and Ru.sub.2Si.sub.3; a refractory metal carbide other than RuC; aluminum in at least one of elemental-form or alloy-form; AlN.sub.x; AlO.sub.x; or AlC.sub.x; and in an absence of additional material over the masking material, using the masking material as a mask while etching an exposed portion of the ruthenium-containing metal material to form a feature of integrated circuitry that comprises the ruthenium-containing metal material, the etching using an etch chemistry comprising an inert gas in combination with at least one feed gas selected from O.sub.2 and Cl.sub.2.
2. The method of claim 1 wherein the masking material comprises the refractory metal other than ruthenium that is in at least one of elemental-form or alloy-form.
3. The method of claim 1 wherein the masking material comprises the refractory metal nitride other than RuN.
4. The method of claim 1 wherein the masking material comprises the refractory metal oxide other than RuO.sub.2 and RuO.sub.4.
5. The method of claim 1 wherein the masking material comprises the refractory metal silicide other than Ru.sub.2Si, Ru.sub.4Si.sub.3, RuSi, and Ru.sub.2Si.sub.3.
6. The method of claim 1 wherein the masking material comprises the refractory metal carbide other than RuC.
7. The method of claim 1 wherein the masking material comprises the aluminum in at least one of elemental-form or alloy-form.
8. The method of claim 1 wherein the masking material comprises the AlN.sub.x.
9. The method of claim 1 wherein the masking material comprises the AlO.sub.x.
10. The method of claim 1 wherein the masking material comprises the AlC.sub.x.
11. The method of claim 1 wherein the masking material comprises one of hafnium, titanium, tantalum, or tungsten.
12. The method of claim 1 wherein the masking material comprises TiN.
13. The method of claim 1 comprising removing all remaining of the masking material after the removing the exposed portion of the ruthenium-containing material.
14. The method of claim 1 wherein the masking material comprises the same refractory metal nitride as that of the conductive material.
15. The method of claim 14 wherein the refractory metal nitride comprises TiN.
16. The method of claim 1 wherein the masking material comprises a different refractory metal nitride than that of the conductive material.
17. The method of claim 1 wherein the masking material during the etching consists essentially of the at least one of: the refractory metal other than ruthenium that is in at least one of elemental-form or alloy-form; the refractory metal nitride other than RuN; the refractory metal oxide other than RuO.sub.2 and RuO.sub.4; the refractory metal silicide other than Ru.sub.2Si, Ru.sub.4Si.sub.3, RuSi, and Ru.sub.2Si.sub.3; the refractory metal carbide other than RuC; aluminum in at least one of elemental-form or alloy-form; AlN.sub.x; AlO.sub.x; or AlC.sub.x.
18. The method of claim 17 wherein the masking material has a minimum thickness of at least 100 Angstroms.
19. The method of claim 1 wherein the feature comprises a horizontally-elongated conductive line.
20. The method of claim 1 wherein the metal material consists essentially of ruthenium in at least one of elemental-form, metal compound-form, or alloy-form.
21. The method of claim 1 wherein the metal material consists of ruthenium in at least one of elemental-form, metal compound-form, or alloy-form.
22. A method used in fabrication of integrated circuitry, comprising: forming metal material outwardly of a substrate; at least a majority of the metal material containing ruthenium in at least one of elemental-form, metal compound-form, or alloy-form; forming a masking material outwardly of the ruthenium-containing metal material, the masking material comprising at least one of: a refractory metal, other than ruthenium, that is in at least one of elemental-form or alloy-form; a refractory metal nitride other than RuN; a refractory metal oxide other than RuO.sub.2 and RuO.sub.4; a refractory metal silicide other than Ru.sub.2Si, Ru.sub.4Si.sub.3, RuSi, and Ru.sub.2Si.sub.3; a refractory metal carbide other than RuC; aluminum in at least one of elemental-form or alloy-form; AlN.sub.x; AlO.sub.x; or AlC.sub.x; forming a carbon mask outwardly of the masking material; and using the carbon mask and masking material as a mask while etching removing an exposed portion of the ruthenium-containing metal material to form a feature of integrated circuitry that comprises the ruthenium-containing metal material, the etching using an etch chemistry comprising an inert gas in combination with at least one feed gas selected from O.sub.2 and Cl.sub.2.
23. A method of forming a conductive line structure of integrated circuitry, comprising: forming a vertical stack comprising a first refractory metal nitride other than RuN, a metal material vertically outward of first the refractory metal nitride, and an insulator material vertically outward of the metal material; at least a majority of the metal material containing ruthenium in at least one of elemental-form, metal compound-form, or alloy-form; forming a masking material vertically outward of and directly against the insulator material, the masking material comprising at least one of: a refractory metal, other than ruthenium, that is in at least one of elemental-form or alloy-form, the refractory metal being selected from the group consisting of chromium, manganese, zirconium, molybdenum, technetium, ruthenium, rhodium, hafnium, tungsten, rhenium, osmium, or iridium; a second refractory metal nitride other than RuN, the refractory metal nitride comprising a refractory metal selected from group consisting of vanadium, chromium, manganese, zirconium, niobium, molybdenum, technetium, ruthenium, rhodium, hafnium, tungsten, rhenium, osmium, or iridium; a refractory metal oxide other than RuO.sub.2 and RuO.sub.4; a refractory metal silicide other than Ru.sub.2Si, Ru.sub.4Si.sub.3, RuSi, and Ru.sub.2Si.sub.3; a refractory metal carbide other than RuC; aluminum in at least one of elemental-form or alloy-form; AlN.sub.x; AlO.sub.x; or AlC.sub.x; and using the masking material as a mask while etching an exposed portion of the insulator material, the ruthenium-containing metal material, and the first refractory metal nitride to form a conductive line structure comprising the insulator material, the ruthenium-containing metal material, and the first refractory metal nitride, the etching using an etch chemistry comprising an inert gas in combination with at least one feed gas selected from O.sub.2 and Cl.sub.2.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
DETAILED DESCRIPTION OF EXAMPLE EMBODIMENTS
(10) Embodiments disclosed herein include methods used in the fabrication of integrated circuitry including, for example, methods of forming a conductive line structure of integrated circuitry. First example embodiments are shown and described with reference to
(11) Referring to
(12) A metal material 14 has been formed outwardly of base substrate 12. At least a majority of the metal material contains ruthenium in at least one of elemental-form, metal compound-form, or alloy-form. In one embodiment, metal material 14 may consist essentially of, or consist of, ruthenium in at least one of elemental-form, metal compound-form, or alloy-form.
(13) A masking material 16 has been formed outwardly of ruthenium-containing metal material 14. Masking material 16 comprises at least one of: a refractory metal, other than ruthenium, that is in at least one of elemental-form or alloy-form; a refractory metal nitride other than RuN; a refractory metal oxide other than RuO.sub.2 and RuO.sub.4; a refractory metal silicide other than Ru.sub.2Si, Ru.sub.4Si.sub.3, RuSi, and Ru.sub.2Si.sub.3; a refractory metal carbide other than RuC; aluminum in at least one of elemental-form or alloy-form; AlN.sub.x; AlO.sub.x; or AlC.sub.x.
In this document, a refractory metal is any of titanium, vanadium, chromium, manganese, zirconium, niobium, molybdenum, technetium, ruthenium, rhodium, hafnium, tantalum, tungsten, rhenium, osmium, or iridium.
(14) In one embodiment, the masking material comprises the refractory metal other than ruthenium that is in at least one of elemental-form or alloy-form. In one embodiment, the masking material comprises the refractory metal nitride other than RuN. In one embodiment, the masking material comprises the refractory metal oxide other than RuO.sub.2 and RuO.sub.4. In one embodiment, the masking material comprises the refractory metal silicide other than Ru.sub.2Si, Ru.sub.4Si.sub.3, RuSi, and Ru.sub.2Si.sub.3. In one embodiment, the masking material comprises the refractory metal carbide other than RuC. In one embodiment, the masking material comprises the aluminum in at least one of elemental-form or alloy-form. In one embodiment, the masking material comprises the AlN.sub.x. In one embodiment, the masking material comprises the AlO.sub.x. In one embodiment, the masking at comprises the AlC.sub.x. In one embodiment, the masking material comprises more than one of said above-listed nine materials or category of materials. In one embodiment, the masking material comprises one of hafnium, titanium, tantalum, or tungsten. In one embodiment, the masking material comprises TiN.
(15) Referring to
(16) Referring to
(17) Masking material 16 may be, and would typically be, removed from construction 10 whereby such does not comprise a part of the finished integrated circuitry construction, with
(18) In one embodiment and as shown, masking material 16 during the etching shown by
In one such embodiment, masking material 16 has a minimum thickness of at least 100 Angstroms.
(19) An alternate example method embodiment in accordance with the invention is next described with reference to
(20) An alternate example method embodiment in accordance with the invention is next described with reference to
(21) In one embodiment, masking material 16 during the etching consists essentially of a refractory metal nitride other than RuN, masking material 16 has a minimum thickness of at least 100 Angstroms, conductive material 22 comprises a refractory metal nitride other than RuN and has a maximum thickness of no greater than about 80 Angstroms, and conductive material 24 comprises a refractory metal nitride having a maximum thickness such that sum of the refractory-metal-nitride-maximum thickness of material 22 and the refractory-metal-nitride-maximum thickness of material 24 is no greater than 100 Angstroms, and in one embodiment wherein the sum is no greater than 60 Angstroms.
(22) Any other attribute(s) or aspect(s) as shown and/or described herein with respect to other embodiments may be used.
(23) An alternate example method embodiment in accordance with the invention is next described with reference to
(24) An alternate example method embodiment in accordance with the invention is next described with reference to
(25) Referring to
(26) Masking material 16 has been formed vertically outward of insulator material 32. Masking material 16 comprises at least one of: a refractory metal, other than ruthenium, that is in at least one of elemental-form or alloy-form; a second refractory metal nitride other than RuN; a refractory metal oxide other than RuO.sub.2 and RuO.sub.4; a refractory metal silicide other than Ru.sub.2Si, Ru.sub.4Si.sub.3, RuSi, and Ru.sub.2Si.sub.3; a refractory metal carbide other than RuC; aluminum in at least one of elemental-form or alloy-form; AlN.sub.x; AlO.sub.x; or AlC.sub.x.
In one embodiment, masking material 16 comprises the second refractory metal nitride, and first refractory metal nitride 22 and the second refractory metal nitride are of the same composition relative one another and in another embodiment are of different compositions relative one another.
(27) Referring to
(28) In one embodiment, conductive line structure 20d comprises a digitline of memory circuitry, for example DRAM circuitry. For example, and by way of example only,
(29) In one embodiment, a method used in fabrication of integrated circuitry comprises forming metal material outwardly of a substrate. At least a majority of the metal material contains ruthenium in at least one of elemental-form, metal compound-form, or alloy-form. A masking material is formed outwardly of the ruthenium-containing metal material and comprising TiN. The TiN-comprising masking material is used as a mask while etching through an exposed portion of the ruthenium-containing metal material to form a feature of integrated circuitry that comprises the ruthenium-containing metal material. Any other attribute(s) or aspect(s) as shown and/or described herein with respect to other embodiments may be used.
(30) The above processing(s) or construction(s) may be considered as being relative to an array of components formed as or within a single stack or single deck of such components above or as part of an underlying base substrate (albeit, the single stack/deck may have multiple tiers). Control and/or other peripheral circuitry for operating or accessing such components within an array may also be formed anywhere as part of the finished construction, and in some embodiments may be under the array (e.g., CMOS under-array). Regardless, one or more additional such stack(s)/deck(s) may be provided or fabricated above and/or below that shown in the figures or described above. Further, the array(s) of components may be the same or different relative one another in different stacks/decks. Intervening structure may be provided between immediately-vertically-adjacent stacks/decks (e.g., additional circuitry and/or dielectric layers). Also, different stacks/decks may be electrically coupled relative one another. The multiple stacks/decks may be fabricated separately and sequentially (e.g., one atop another), or two or more stacks/decks may be fabricated at essentially the same time.
(31) The assemblies and structures discussed above may be used in integrated circuits/circuitry and may be incorporated into electronic systems. Such electronic systems may be used in, for example, memory modules, device drivers, power modules, communication modems, processor modules, and application-specific modules, and may include multilayer, multichip modules. The electronic systems may be any of a broad range of systems, such as, for example, cameras, wireless devices, displays, chip sets, set top boxes, games, lighting, vehicles, clocks, televisions, cell phones, personal computers, automobiles, industrial control systems, aircraft, etc.
(32) In this document unless otherwise indicated, elevational, higher, upper, lower, top, atop, bottom, above, below, under, beneath, up, and down are generally with reference to the vertical direction. Horizontal refers to a general direction (i.e., within 10 degrees) along a primary substrate surface and may be relative to which the substrate is processed during fabrication, and vertical is a direction generally orthogonal thereto. Reference to exactly horizontal is the direction along the primary substrate surface (i.e., no degrees there-from) and may be relative to which the substrate is processed during fabrication. Further, vertical and horizontal as used herein are generally perpendicular directions relative one another and independent of orientation of the substrate in three-dimensional space. Additionally, elevationally-extending and extend(ing) elevationally refer to a direction that is angled away by at least 45 from exactly horizontal. Further, extend(ing) elevationally, elevationally-extending, extend(ing) horizontally, horizontally-extending and the like with respect to a field effect transistor are with reference to orientation of the transistor's channel length along which current flows in operation between the source/drain regions. For bipolar junction transistors, extend(ing) elevationally elevationally-extending, extend(ing) horizontally, horizontally-extending and the like, are with reference to orientation of the base length along which current flows in operation between the emitter and collector. In some embodiments, any component, feature, and/or region that extends elevationally extends vertically or within 10 of vertical.
(33) Further, directly above, directly below, and directly under require at least some lateral overlap (i.e., horizontally) of two stated regions/materials/components relative one another. Also, use of above not preceded by directly only requires that some portion of the stated region/material/component that is above the other be elevationally outward of the other (i.e., independent of whether there is any lateral overlap of the two stated regions/materials/components). Analogously, use of below and under not preceded by directly only requires that some portion of the stated region/material/component that is below/under the other be elevationally inward of the other (i.e., independent of whether there is any lateral overlap of the two stated regions/materials/components).
(34) Any of the materials, regions, and structures described herein may be homogenous or non-homogenous, and regardless may be continuous or discontinuous over any material which such overlie. Where one or more example composition(s) is/are provided for any material, that material may comprise, consist essentially of, or consist of such one or more composition(s). Further, unless otherwise stated, each material may be formed using any suitable existing or future-developed technique, with atomic layer deposition, chemical vapor deposition, physical vapor deposition, epitaxial growth, diffusion doping, and ion implanting being examples.
(35) Additionally, thickness by itself (no preceding directional adjective) is defined as the mean straight-line distance through a given material or region perpendicularly from a closest surface of an immediately-adjacent material of different composition or of an immediately-adjacent region. Additionally, the various materials or regions described herein may be of substantially constant thickness or of variable thicknesses. If of variable thickness, thickness refers to average thickness unless otherwise indicated, and such material or region will have some minimum thickness and some maximum thickness due to the thickness being variable. As used herein, different composition only requires those portions of two stated materials or regions that may be directly against one another to be chemically and/or physically different, for example if such materials or regions are not homogenous. If the two stated materials or regions are not directly against one another, different composition only requires that those portions of the two stated materials or regions that are closest to one another be chemically and/or physically different if such materials or regions are not homogenous. In this document, a material, region, or structure is directly against another when there is at least some physical touching contact of the stated materials, regions, or structures relative one another. In contrast, over, on, adjacent, along, and against not preceded by directly encompass directly against as well as construction where intervening material(s), region(s), or structure(s) result(s) in no physical touching contact of the stated materials, regions, or structures relative one another.
(36) Herein, regions-materials-components are electrically coupled relative one another if in normal operation electric current is capable of continuously flowing from one to the other and does so predominately by movement of subatomic positive and/or negative charges when such are sufficiently generated. Another electronic component may be between and electrically coupled to the regions-materials-components. In contrast, when regions-materials-components are referred to as being directly electrically coupled, no intervening electronic component (e.g., no diode, transistor, resistor, transducer, switch, fuse, etc.) is between the directly electrically coupled regions-materials-components.
(37) The composition of any of the conductive/conductor/conducting materials herein may be metal material and/or conductively-doped semiconductive/semiconductor/semiconducting material. Metal material is any one or combination of an elemental metal, any mixture or alloy of two or more elemental metals, and any one or more conductive metal compound(s).
(38) Herein, selective as to etch, etching, removing, removal, depositing, forming, and/or formation is such an act of one stated material relative to another stated material(s) so acted upon at a rate of at least 2:1 by volume. Further, selectively depositing, selectively growing, or selectively forming is depositing, growing, or forming one material relative to another stated material or materials at a rate of at least 2:1 by volume for at least the first 75 Angstroms of depositing, growing, or forming.
(39) Unless otherwise indicated, use of or herein encompasses either and both.
CONCLUSION
(40) In some embodiments, a method used in fabrication of integrated circuitry comprises forming metal material outwardly of a substrate. At least a majority (i.e., up to and including 100%) of the metal material contains ruthenium in at least one of elemental-form, metal compound-form, or alloy-form. A masking material is formed outwardly of the ruthenium-containing metal material. The masking material comprises at least one of: a refractory metal, other than ruthenium, that is in at least one of elemental-form or alloy-form; a refractory metal nitride other than RuN; a refractory metal oxide other than RuO.sub.2 and RuO.sub.4; a refractory metal silicide other than Ru.sub.2Si, Ru.sub.4Si.sub.3, RuSi, and Ru.sub.2Si.sub.3; a refractory metal carbide other than RuC; aluminum in at least one of elemental-form or alloy-form; AlN.sub.x; AlO.sub.x; or AlC.sub.x.
The masking material is used as a mask while etching through an exposed portion of the ruthenium-containing metal material to form a feature of integrated circuitry that comprises the ruthenium-containing metal material.
(41) In some embodiments, a method used in fabrication of integrated circuitry comprises forming metal material outwardly of a substrate. At least a majority of the metal material contains ruthenium in at least one of elemental-form, metal compound-form, or alloy-form. A masking material is formed outwardly of the ruthenium-containing metal material. The masking material comprises TiN and the TiN-comprising masking material is used as a mask while etching through an exposed portion of the ruthenium-containing metal material to form a feature of integrated circuitry that comprises the ruthenium-containing metal material.
(42) In some embodiments, a method of forming a conductive line structure of integrated circuitry comprises forming a vertical stack comprising a first refractory metal nitride other than RuN. A metal material is vertically outward of first the refractory metal nitride and an insulator material is vertically outward of the metal material. At least a majority of the metal material contains ruthenium in at least one of elemental-form, metal compound-form, or alloy-form. A masking material is formed vertically outward of the insulator material. The masking material comprises at least one of: a refractory metal, other than ruthenium, that is in at least one of elemental-form or alloy-form; a second refractory metal nitride other than RuN; a refractory metal oxide other than RuO.sub.2 and Ru.sub.4; a refractory metal silicide other than Ru.sub.2Si, Ru.sub.4Si.sub.3, RuSi, and Ru.sub.2Si.sub.3; a refractory metal carbide other than RuC; aluminum in at least one of elemental-form or alloy-form; AlN.sub.x; AlO.sub.x; or AlC.sub.x.
The masking material is used as a mask while etching through an exposed portion of the insulator material, the ruthenium-containing metal material, and the first refractory metal nitride to form a conductive line structure comprising the insulator material, the ruthenium-containing metal material, and the first refractory metal nitride.
(43) In compliance with the statute, the subject matter disclosed herein has been described in language more or less specific as to structural and methodical features. It is to be understood, however, that the claims are not limited to the specific features shown and described, since the means herein disclosed comprise example embodiments. The claims are thus to be afforded full scope as literally worded, and to be appropriately interpreted in accordance with the doctrine of equivalents.