REMOTE ELECTRONIC TILT BASE STATION ANTENNAS HAVING ADJUSTABLE RET ROD SUPPORTS
20210135342 ยท 2021-05-06
Inventors
Cpc classification
H01Q19/108
ELECTRICITY
H01Q1/1264
ELECTRICITY
H01Q3/005
ELECTRICITY
International classification
H01Q21/06
ELECTRICITY
H01Q21/26
ELECTRICITY
Abstract
A base station antenna includes a remote electronic tilt (RET) actuator, a phase shifter having a moveable element and a mechanical linkage extending between the RET actuator and the phase shifter. The mechanical linkage includes a RET rod. An adjustable RET rod support includes a base member and an adjustable member, the adjustable member has a RET rod holder and is movably mounted to the base member.
Claims
1. A base station antenna, comprising: a remote electronic tilt (RET) actuator; a phase shifter having a moveable element; and a mechanical linkage extending between the RET actuator and the phase shifter, the mechanical linkage including a RET rod; an adjustable RET rod support comprising a base member and an adjustable member, the adjustable member comprising a RET rod holder and being movably mounted relative to the base member.
2. The base station antenna according to claim 1, wherein the base member comprises a mounting structure configured to mount the adjustable RET rod support to a backplane.
3. The base station antenna according to claim 2, wherein the mounting structure comprises a connector that engages the base member, the connector being configured to trap the backplane between the connector and the base member.
4. The base station antenna according to claim 3, wherein the connector and the base member include flanges for engaging the backplane.
5. The base station antenna according to claim 3, wherein the connector is press fit into engagement with the base member.
6. The base station antenna according to claim 1, wherein the distance between the RET rod holder and the backplane is variable.
7. The base station antenna according to claim 1, wherein the base member comprises an upright that extends from the mounting structure, wherein one of the upright and the adjustable member defines a cavity having an effective diameter, the cavity receiving the other one of the upright and the adjustable member.
8. The base station antenna according to claim 7, wherein an open end of the cavity comprises a split wall structure.
9. The base station antenna according to claim 8, wherein the split wall structure comprises a plurality of notches that extends from a distal end of the one of the upright and the adjustable member, the plurality of notches creating a plurality of end portions.
10. The base station antenna according to claim 9, wherein the plurality of end portions are compressed toward one another in a locked position to decrease the effective diameter of the cavity and wherein the plurality of end portions in an uncompressed position define an unlocked positon.
11. The base station antenna according to claim 10, further comprising a locking member to hold the plurality of end portions in the locked positon.
12. The base station antenna according to claim 10, further comprising a ratcheting structure between the base member and the adjustable member.
13. The base station antenna according to claim 12, wherein the ratcheting structure comprises at least one first ridge formed on one of the base member and the adjustable member that engage a plurality of mating second ridges on the other one of the adjustable member and the base member to create a mechanical interlock.
14. The base station antenna according to claim 12, wherein the ratcheting structure comprises at least one projection on one of the base member and the adjustable member that engages at least one detent, recess or aperture on the other one of the adjustable member and the base member to create a mechanical interlock.
15. The base station antenna according to claim 1, wherein the adjustable member comprises a plurality of telescoping sections.
16. The base station antenna according to claim 16, wherein the adjustable member is threadably connected to the base member.
17. The base station antenna according to claim 16, wherein the RET rod holder is pivotably connected to the adjustable member.
18. The base station antenna according to claim 1, wherein the RET rod has a longitudinal axis and the RET rod holder is configured to slidably receive the RET rod such that the RET rod is slidable in the RET rod holder along the longitudinal axis.
19. A method of mounting a RET rod in a base station antenna, comprising: mounting an adjustable RET rod support on a backplane of the base station antenna wherein the adjustable RET rod support comprises a base member and an adjustable member, the adjustable member comprising a RET rod holder and being movably mounted relative to the base member; moving the adjustable member relative to the base member to position the RET rod holder relative to the backplane; and inserting a RET rod into the RET rod holder.
20. The method of claim 19 wherein the step of moving the adjustable member relative to the base member, comprises one of threadably rotating the adjustable member relative to the base member and linearly racheting the adjustable member relative to the base member
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0028] Modern base station antennas often include two, three or more linear arrays of radiating elements, where each linear array has an electronically adjustable down tilt. The linear arrays typically include cross-polarized radiating elements, and a separate phase shifter is provided for electronically adjusting the down tilt of the antenna beam for each polarization. In order to change the downtilt angle of an antenna beam generated by a linear array on a base station antenna, a control signal may be transmitted to the antenna that causes a RET actuator associated with the linear array to generate a desired amount of movement in an output member thereof. The movement may comprise, for example, linear movement or rotational movement. A mechanical linkage is used to translate the movement of the output member of the RET actuator to movement of a moveable element of a phase shifter (e.g., a wiper arm) associated with the linear array. Accordingly, each mechanical linkage may extend between the output member of the RET actuator and the moveable element of the phase shifter.
[0029] In some embodiments, the mechanical linkage may comprise a series of longitudinally-extending plastic or fiberglass RET rods that may be connected by RET linkages that extend in the width and/or depth directions of the antenna. The RET linkages may connect the RET rods to each other and/or to the RET actuator or the phase shifter. Multiple RET rods are often used because the output members of the RET actuators are often not aligned with the input members of the associated phase shifter in either or both the width or depth directions. Thus, for example, the mechanical linkage may include a first RET rod that is attached to the output member of a RET actuator and a second RET rod that is attached to the input member of a phase shifter where the first and second RET rods are connected to one another by a RET linkage. The RET linkages may thus be used to form jogs in the mechanical linkage for either or both alignment and/or routing purposes. In many cases, three or even four RET rods may be included within a single mechanical linkage. As a result, a beam-shaping base station antenna typically includes a large number of RET rods where the RET rods span relatively long distances.
[0030] Moreover, depending on the type of antenna, the type of RET actuator, the type of phase shifter, and the layout and geometry of the antenna, the height of each RET rod above the antenna backplane tends to vary. As used herein terms such as height and above the antenna backplane refer to the distance between the back side of the backplane and the RET rod. In actual use of the antenna, the antenna is typically disposed generally vertically relative to eh horizon such that the backplane is also disposed generally vertically. As a result, the height of the RET rod above the backplane is a generally horizontal dimension as the antenna is used. As described herein, the distance between the back side of the backplane and the RET rod or RET rod holder or the length of the RET rod holder may be referred to herein as height regardless of the spatial orientation of the antenna. Because of the length and material of the RET rod, the RET rod may tend to bend or sag along its length if left unsupported. As a result, RET rod supports have been provided, spaced along the length of the RET rod, to support and guide the RET rods. However, because the height of the RET rods above the backplane varies, it has been necessary to provide RET rod supports in a wide variety of heights to accommodate different antenna layouts. RET rod support heights may range from about 5 mm to about 50 mm with RET rod supports being provided in at least some antennas of heights of 5.5 mm, 8.75 mm, 8.8 mm, 11.1 mm, 11.2 mm, 12.13 mm, 12.5 mm, 20.27 mm, 24.71 mm, 28.93 mm, 31.6 mm, 33.9 mm, 35.27 mm, 39.2 mm, 39.34 mm, 41.8 mm, and 49.48 mm. As a result, the inventory part count for a base station antenna manufacturer is high, thereby increasing the cost of the antenna. Moreover, the large number of parts also is a logistical burden. The large number of parts also increases manufacturing complexity.
[0031] Pursuant to embodiments of the present invention, base station antennas are provided that include adjustable RET rod supports that can dramatically reduce the number of parts that a particular base station antenna manufacturer needs to maintain in inventory. The adjustable RET rod supports according to embodiments of the present invention may include a first member that is configured to be mounted on the antenna backplane and a second member that is configured to connect to and support a RET rod. The first member and the second member are movable relative to one another to adjust the height of the RET rod support relative to the backplane to thereby accommodate a wide variety of RET antenna designs and configurations.
[0032] In some embodiments, the first and second members are linearly slidable relative to one another. In other embodiments, the first and second members may be coupled by a threaded connection such that the rotation of the first and second members relative to one another adjusts the height of the RET rod support. A locking mechanism may be provided to fix the position of the first and second members relative to one another after the height of the RET rod support is properly set. As a result, a small number, and in some situations a single, RET rod support may be used to support the RET rods in different antenna configurations. This allows antenna manufacturers to hold many fewer parts in inventory, reduce the number of RET rod supports that a base station antenna manufacturer need design and develop, and may avoid the need to design and fabricate new RET rod supports each time a new antenna is designed.
[0033] Pursuant to further embodiments of the present invention, adjustable RET rod supports may be provided using standardized parts. The standardized parts may comprise, for example, injection molded plastic parts, metal parts that are stamped and/or bent from sheet metal or combinations of such materials. The adjustable RET rod support may be used across a wide variety of different base station antenna designs, and hence may be manufactured in very high volumes.
[0034] Embodiments of the present invention will now be discussed in greater detail with reference to the drawings. In some cases, two-part reference numerals are used in the drawings. Herein, elements having such two-part reference numerals may be referred to individually by their full reference numeral (e.g., linear array 120-2) and may be referred to collectively by the first part of their reference numerals (e.g., the linear arrays 120).
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[0036] For ease of reference,
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[0039] As shown in
[0040] Each transmit phase shifter 150 divides an RF signal input thereto into five sub-components, and applies a phase taper to these sub-components that sets the tilt (elevation) angle of the antenna beam generated by an associated linear array 120, 130 of radiating elements 122, 132. The five outputs of each transmit phase shifter 150 are coupled to five respective duplexers 140 that pass the sub-components of the RF signal output by the transmit phase shifter 150 to five respective sub-arrays of radiating elements 122, 132. In the example antenna 100 shown in
[0041] Each sub-array of radiating elements passes received RF signals to a respective one of the duplexers 140, which in turn route those received RF signals to the respective inputs of an associated receive phase shifter 150. The receive phase shifter 150 applies a phase taper to each received RF signal input thereto that sets the tilt angle for the receive antenna beam and then combines the received RF signals into a composite RF signal. The output of each receive phase shifter 150 is coupled to a respective receive port 110.
[0042] While
[0043] As can be seen from
[0044] Each phase shifter 150 shown in
[0045] Referring to
[0046] As shown in
[0047] The position of each rotatable wiper printed circuit boards 220, 220a above its respective main printed circuit board 210, 210a is controlled by the position of a drive shaft 228 (partially shown in
[0048] Each main printed circuit board 210, 210a includes transmission line traces 212, 214. The transmission line traces 212, 214 are generally arcuate. In some cases the arcuate transmission line traces 212, 214 may be disposed in a serpentine pattern to achieve a longer effective length. In the example illustrated in
[0049] The main printed circuit board 210 includes one or more input traces 232 leading from the input pad 230 near an edge of the main printed circuit board 210 to the position where the pivot pin 222 is located. RF signals on the input trace 232 are coupled to a transmission line trace (not visible in
[0050] The second phase shifter 202a may be identical to the first phase shifter 202. As shown in
[0051] As noted above, a RET actuator is used to drive the moveable element of a phase shifter.
[0052] As shown in
[0053] The multi-RET actuator 300 further includes eight generally parallel worm gear shafts 340 that extend along respective parallel axes (only four of the worm gear shafts 340 are visible in
[0054] An internally threaded piston 350 is mounted on each worm gear shaft 340 and is configured (e.g., via threads) to move axially relative to the worm gear shaft 340 upon rotation of the worm gear shaft 340. Each piston 350 may be connected to a mechanical linkage (not shown in
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[0056] The mechanical linkages 160 are provided to connect each output member 350 of the multi-RET actuator 300 to a respective pair of phase shifters 150. Each mechanical linkage 160 comprises a plurality of RET rods 166 connected by linkages 164. In some embodiments, a single RET rod may comprise the mechanical linkage while in other embodiments, a greater number of RET rods and linkages may be used. For example, mechanical linkage 160-1 is connected between one of the pistons 350 of RET actuator 300 and a slider 154 of the phase shifter assembly that engages and rotationally moves the respective wiper arms 152 of phase shifters 150-1 and 150-2. As shown in
[0057] As can be seen from
[0058] Because the RET rods 166 are not perfectly rigid it is necessary to provide RET rod supports 400 at spaced intervals along the length of the RET rods. The height of the RET rods 166 above the backplane 112 may vary within a single antenna and/or between different types of antennas. Accordingly, the effective height of the RET rod supports 400 must be varied to align with the height of the RET rods 166 above backplane 112. The RET rod support 400 of the invention is adjustable such that a single adjustable RET rod support 400 may be used with RET rods 166 set at various heights above the backplane 112.
[0059] Referring to
[0060] The base member 402 comprises a mounting structure 406 for mounting the base member 402 to the backplane 112. In one embodiment, the mounting structure 406 comprises laterally extending flanges 408 that set against the exposed surface of the backplane 112. A bore 410 is formed in the bottom of the base member 402 between the flanges 408. A pair of transverse slots 411 extend from and communicate with the bore 410. A connector 412 is provided that includes an extending cylinder 414 and a pair of stepped flanges 415 that extend from the cylinder 414. The cylinder 414 has an outer diameter that is the same or slightly larger than the internal diameter of bore 410 and the stepped flanges 415 have a width that is the same or slightly larger than the width of transverse slots 411. The cylinder 414 may be press fit into the bore 410 with the proximal steps of the stepped flanges 415 press fit into slots 411 to secure the connector 412 to the base member 402.
[0061] To mount the RET rod support 400 to the backplane 112 the bore 410 and transverse slots 411 are positioned over a coextensive through-hole 416 formed in the backplane 112. The cylinder 414 and proximal steps of stepped flanges 415 are inserted through the through-hole 416 from the opposite side of the backplane 112 and are press fit into the bore 410 and transverse slots 411, respectively, of the connector 412 trapping the backplane 112 between the flange 408 and the connector 412. The cylinder 414 and proximal steps of stepped flanges 415 may be retained in the base member 402 by the compressive/friction forces created by the press fit connection between these components. Alternatively, the connector 412 may be attached to the base member 402 using an attachment mechanism such as adhesive, separate fasteners, deformable locking members or the like. In other embodiment, the base member 402 may be connected directly to the backplane 112 by fasteners such as screws, deformable tangs that engage apertures on the backplane, adhesive or the like.
[0062] The base member 402 further comprises a member 420 that defines an upright that extends from the mounting structure 406 and defines an elongated cavity 422 having a diameter. The base member 402 is configured such that when the base member 402 is mounted to the backplane 112, the cavity 422 extends substantially perpendicular to the back plane 112. In the illustrated embodiment, the cavity 422 comprises a cylindrical bore that extends for substantially the length of the upright 420. In some embodiments, the cavity 422 may communicate with bore 410. While the cavity 422 is shown as cylindrical, it may have other cross-sectional shapes than circular provided that the cavity 422 can slidably receive the adjustable member 404.
[0063] The open end of the cavity 422 is provided with a split wall structure where, in the illustrated embodiment, two notches 426 extend from the distal end of upright 420 a distance into the receptacle to create two facing end portions 428a, 428b. While two notches 426 are shown, a greater or fewer number of notches may be provided. The notches 426 comprise substantially V-shaped notches that narrow from the end of the upright 420, where the side walls of the notches may diverge at approximately 12 degrees. The notches 426 allow the end portions 428a, 428b of the member 420 to be compressed toward one another to thereby decrease the effective diameter of the cavity 422. In the undeformed or unlocked configuration of the cavity 422, the diameter of the cavity 422 is selected to allow the adjustable member 402 to move linearly in the cavity 422. When the end of the cavity 422 is compressed by squeezing the portions 428a, 428b toward one another at the notches 426, the effective diameter of the cavity 422 is decreased to lock the adjustable member 404 in position relative to the base portion 402. Compression of the end portions 428a, 428b decreases the lateral dimension of the cavity. Where the cavity has a circular cross-sectional shape the lateral dimension may be considered the diameter of the cavity, where the cavity has a cross-sectional shape other than circular, the lateral dimension may be other than a diameter; however, the term diameter may be used herein to refer to the lateral dimension between the end portions 428a, 428b regardless of the cross-sectional shape of the cavity.
[0064] Two locking members 429 are provided to hold the upright 402 in the locked positon. The locking members 429 may comprise extending tangs 430 on one of the end portions 428a, 428b that are received in mating apertures 432 on the other one of the end portions 428a, 428b. The tangs 430 comprise surfaces 430a that engage the edge of the apertures 432 to maintain the locking members in the locked position. One or both of the tangs 430 and apertures 432 may be resiliently deformable to effectuate the locking action. The locking mechanisms 429 may comprise structures other than the locking tangs such as separate fasteners, adhesive, welding, snaps, rivets, staking or the like.
[0065] To increase the holding force of the base member 402 on the adjustable member 404 and to facilitate the adjustment of the adjustable member 404 relative to the base member 402, a ratcheting structure 433 is provided between the cavity 422 and the adjustable member 404. In one embodiment, the ratcheting structure 433 comprises a series of ridges 434 formed on the interior surface of cavity 422 that extend generally transversely to the direction of the travel A (see
[0066] The adjustable member 404 comprises a shaft 450 that is dimensioned to slidably fit within the cavity 422 when the cavity 422 is in the unlocked configuration. The shaft 450 comprises ridges 452 that extend generally transversely to the direction of the travel A (see
[0067] To use the RET rod support 400, the base member 402 is attached to the backplane 112, as previously described, such that it is aligned with and positioned directly below the RET rod 166 that is to be supported by that RET rod support 400. The adjustable member 404 is pushed linearly into the base member 402 to decrease the height of the RET rod support 400 or pulled linearly out of the base member 402 to increase the height of the RET rod support 400. The ridges 452 on the shaft 450 of the adjustable member 404 ride over the ridges 434 in the cavity 422 in a ratcheting manner as the adjustable member 404 is pushed into or pulled out of the base member 402. The engagement of the ridges 434, 452 temporarily holds the adjustable member 404 in position relative to the base member 402 such that the installer may release the adjustable member 404. This frees the installer's hands to make adjustments to the system and to lock the locking mechanisms 429 without the adjustable member 404 inadvertently moving relative to the base member 402. The height of the RET rod support 400 is adjusted such that the RET rod 166 can freely slide within the rod holder 454 without binding or deformation. The RET rod 166 may be forced into the RET rod holder 454 through opening 458. Once the RET rod holder 400 is adjusted to the proper height, the adjustable member 404 is locked in position relative to the base member 402. Specifically, the two facing end portions 428a, 428b of the upright 420 are squeezed together to trap the adjustable member 404 in position. The locking members 429 are engaged to maintain the upright 420 in the locked position where the engagement of the ridges 434 with ridges 452 create a mechanical lock between the adjustable member 404 and the base member 402.
[0068] In the illustrated embodiment, the female cavity 422 is formed on the base 402 and the male shaft 450 is formed on the adjustable member 404. However, these components may be reversed such that the female receptacle 422 is formed on the adjustable member 404 and the male shaft 450 is formed as the upright on the base member 402. Moreover, in the illustrated embodiment a single adjustable member 404 is mounted on the base member 402. In other embodiments, one or more additional adjustable members may be disposed between the adjustable member 404 and the base member 402 in a telescoping manner where the additional members are movable and lockable relative to one another and to the adjustable member 404 and the base member 402 as previously described.
[0069] In some embodiments, rather than using the linear movable ratcheting connection between the cavity 422 and the shaft 450, the cavity 422 and the shaft 450 may be formed with mating screwthreads such that movement of the adjustable member 404 relative to the base member 402 is effected by rotating the adjustable member 404 relative to the base member 402 to screw the adjustable member 404 into or out of the base member 402. Because the rotation of the adjustable member 404 may result in the RET rod holder 454 being angularly misaligned with the RET rod 166 when the RET rod support 400 is at the proper height, the holder 454 may be freely pivotably mounted on the shaft 450 by a pin 460 such that the holder 454 may be rotated about the longitudinal axis of the shaft 450 to properly orient the holder 454 relative to the RET rod 166 irrespective of the angular position of the shaft 450, as shown in
[0070] It will be appreciated that screwthreads may also be used as the ridges 434, 452 that form the ratcheting mechanism in the prior embodiment. The difference being that in the ratcheting mechanism, the diameter of the cavity 422 is large enough relative to the diameter of the shaft 450 that the shaft 450 can be simply pushed or pulled linearly with the threads riding over one another. While in the rotating threaded embodiment, the relative diameters of the shaft 450 and cavity 422 require that the adjustable member 404 be rotated to effectuate longitudinal movement between the adjustable member 404 and the base member 402.
[0071] In another embodiment, the engagement structures in the cavity 422 and on the shaft 450 may comprise structures other than the raised ridges or threads. For example, the engagement structures may comprise a projection or a series of projections 470 on one of the shaft 450 or the cavity 422 that engage a detent, recess or aperture or a series of detents, recesses or apertures 472 on the other one of the shaft 450 or the cavity 422 as shown in
[0072] It will also be appreciated that a base station antenna manufacturer may stock a smaller number of parts by using the adjustable RET rod support 400 that can be used with many different adjustable RET linkages/antennas. In some applications a single adjustable RET rod support 400 may be used in all of the manufacturers antenna designs while in other embodiments more than one adjustable RET rod support 400 may be used, each of which is intended to be used with a range of RET antenna designs. In either case, the adjustable RET rod support may be used with many different RET antenna designs and minimize the number of different types of parts that must be stocked.
[0073] It will be appreciated that the above embodiments are intended as examples only, and that a wide variety of different embodiments fall within the scope of the present invention. It will also be appreciated that any of the above embodiments may be combined.
[0074] Pursuant to further embodiments of the present invention, adjustable RET rod supports are provided that may be formed from one or more standardized parts and one or more of a plurality of changeable parts. For example, a standardized part and one of a plurality of changeable parts may be interconnected to form the adjustable RET rod support 400. For example, a standardized base member 402 may be used with one of a plurality of adjustable members 404 where the adjustable members 404 have different lengths or different size or shaped holders 454.
[0075] The present invention has been described above with reference to the accompanying drawings. The invention is not limited to the illustrated embodiments; rather, these embodiments are intended to fully and completely disclose the invention to those skilled in this art. In the drawings, like numbers refer to like elements throughout. Thicknesses and dimensions of some components may be exaggerated for clarity.
[0076] Spatially relative terms, such as under, below, lower, over, upper, top, bottom and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as under or beneath other elements or features would then be oriented over the other elements or features. Thus, the exemplary term under can encompass both an orientation of over and under. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
[0077] Herein, the terms attached, connected, interconnected, contacting, mounted and the like can mean either direct or indirect attachment or contact between elements, unless stated otherwise.
[0078] Well-known functions or constructions may not be described in detail for brevity and/or clarity. As used herein the expression and/or includes any and all combinations of one or more of the associated listed items.
[0079] The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the singular forms a, an and the are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms comprises, comprising, includes and/or including when used in this specification, specify the presence of stated features, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, operations, elements, components, and/or groups thereof.