HIGH-LOADING RATCHET TOOL

Abstract

Disclosed is a high-loading ratchet tool, which has a main body, a braking structure and a working part, wherein the main body forms a first receiving groove, a second receiving groove and a third receiving groove, and the second receiving groove and the third receiving groove are mainly composed of two circular surfaces, and the braking structure is disposed on the main body. The braking structure has a ratchet, and the two ends of the ratchet respectively form a first shaft segment and a second shaft segment. The first shaft segment is disposed in the second receiving groove, and the second shaft segment is disposed in the third receiving groove. According to this, the relative force of the first shaft segment and the second shaft segment and the main body is dispersed, and enhancing the working part restrictions on external torsion.

Claims

1. A high-loading ratchet tool, comprising: a main body, which forms a first receiving groove, a second receiving groove and a third receiving groove, the first receiving groove, the second receiving groove and the third receiving groove are axially connected, the first receiving groove is located between the second receiving groove and the third receiving groove; a braking structure, which is disposed on the main body, the braking structure comprises a ratchet and a brake block, wherein the brake block engages with the ratchet to form one-way stop; the two ends of the ratchet axially form a circular first shaft segment and a circular second shaft segment respectively; the ratchet can be movably disposed in the first receiving groove; the first shaft segment can be movably disposed in the second receiving groove, the second shaft segment can be movably disposed in the third receiving groove, and a working part, which is coupled with the first shaft segment, so that the working part directly or indirectly brakes unidirectional rotation of a driven object; the radius of the first shaft segment is R1, the second receiving groove is composed of a first circular surface and a second circular surface opposite to each other; the second circular surface is located on the side of the first circular surface far from the brake block; the center of the second circular surface is located in the second receiving groove; the radius of the first circular surface is R2, the radius of the second circular surface is R3, R2>R1R3, so as to disperse the relative force of the first shaft segment and the second receiving groove; the radius of the second shaft segment is R4; the third receiving groove is composed of a third circular surface and a fourth circular surface opposite to each other; the fourth circular surface is located on the side of the third circular surface far from the brake block; the center of the fourth circular surface is located in the third receiving groove; the radius of the third circular surface is R5, the radius of the fourth circular surface is R6, R5>R4R6, so as to disperse the relative force of the first shaft segment and the second receiving groove.

2. The high-loading ratchet tool defined in claim 1, wherein, R2>R1>R3, and R5>R4>R6.

3. The high-loading ratchet tool defined in claim 1, wherein, R1=R4, R2=R5, R3=R6.

4. The high-loading ratchet tool defined in claim 2, wherein, R1=R4, R2=R5, R3=R6.

5. The high-loading ratchet tool defined in claim 1, wherein the inner groove wall of the second receiving groove forms two first joint faces between the first circular surface and the second circular surface, the first joint faces are formed on both sides of the first circular surface and the second circular surface respectively, and the first joint faces are tangential to the first circular surface and the second circular surface respectively; the inner groove wall of the third receiving groove forms two second joint faces between the third circular surface and the fourth circular surface, the second joint faces are formed on both sides of the third circular surface and the fourth circular surface respectively, and the second joint faces are tangential to the third circular surface and the fourth circular surface respectively.

6. The high-loading ratchet tool defined in claim 2, wherein the inner groove wall of the second receiving groove forms two first joint faces between the first circular surface and the second circular surface, the first joint faces are formed on both sides of the first circular surface and the second circular surface respectively, and the first joint faces are tangential to the first circular surface and the second circular surface respectively; the inner groove wall of the third receiving groove forms two second joint faces between the third circular surface and the fourth circular surface, the second joint faces are formed on both sides of the third circular surface and the fourth circular surface respectively, and the second joint faces are tangential to the third circular surface and the fourth circular surface respectively.

7. The high-loading ratchet tool defined in claim 3, wherein the inner groove wall of the second receiving groove forms two first joint faces between the first circular surface and the second circular surface, the first joint faces are formed on both sides of the first circular surface and the second circular surface respectively, and the first joint faces are tangential to the first circular surface and the second circular surface respectively; the inner groove wall of the third receiving groove forms two second joint faces between the third circular surface and the fourth circular surface, the second joint faces are formed on both sides of the third circular surface and the fourth circular surface respectively, and the second joint faces are tangential to the third circular surface and the fourth circular surface respectively.

8. The high-loading ratchet tool defined in claim 4, wherein the inner groove wall of the second receiving groove forms two first joint faces between the first circular surface and the second circular surface, the first joint faces are formed on both sides of the first circular surface and the second circular surface respectively, and the first joint faces are tangential to the first circular surface and the second circular surface respectively; the inner groove wall of the third receiving groove forms two second joint faces between the third circular surface and the fourth circular surface, the second joint faces are formed on both sides of the third circular surface and the fourth circular surface respectively, and the second joint faces are tangential to the third circular surface and the fourth circular surface respectively.

9. The high-loading ratchet tool defined in claim 5, wherein the first joint faces are symmetric to each other, the second joint faces are symmetric to each other.

10. The high-loading ratchet tool defined in claim 6, wherein the first joint faces are symmetric to each other, the second joint faces are symmetric to each other.

11. The high-loading ratchet tool defined in claim 7, wherein the first joint faces are symmetric to each other, the second joint faces are symmetric to each other.

12. The high-loading ratchet tool defined in claim 8, wherein the first joint faces are symmetric to each other, the second joint faces are symmetric to each other.

13. The high-loading ratchet tool defined in claim 9, wherein the first joint faces are plane or cambered surface respectively, the second joint faces are plane or cambered surface respectively.

14. The high-loading ratchet tool defined in claim 10, wherein the first joint faces are plane or cambered surface respectively, the second joint faces are plane or cambered surface respectively.

15. The high-loading ratchet tool defined in claim 11, wherein the first joint faces are plane or cambered surface respectively, the second joint faces are plane or cambered surface respectively.

16. The high-loading ratchet tool defined in claim 12, wherein the first joint faces are plane or cambered surface respectively, the second joint faces are plane or cambered surface respectively.

Description

BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS

[0017] FIG. 1 is the three-dimensional diagram of the known ratchet wrench.

[0018] FIG. 2 is the axial sectional view of working part and braking structure of the known ratchet wrench.

[0019] FIG. 3 is the drawing of radial partial enlargement of the first shaft segment and the second receiving groove of the known ratchet wrench, presenting the contact between the first shaft segment and the second receiving groove.

[0020] FIG. 4 is the axial sectional view of working part and braking structure in Embodiment 1 of the present invention.

[0021] FIG. 5 is the drawing of radial partial enlargement of the first shaft segment and the second receiving groove in Embodiment 1 of the present invention, presenting the contact between the first shaft segment and the second receiving groove.

[0022] FIG. 6 is the drawing of radial partial enlargement of the second shaft segment and the third receiving groove in Embodiment 1 of the present invention, presenting the contact between the second shaft segment and the third receiving groove.

[0023] FIG. 7 is the drawing of radial partial enlargement of the second receiving groove in Embodiment 2 of the present invention, presenting the tangent connection of the first joint face to the first circular surface and the second circular surface.

[0024] FIG. 8 is the drawing of radial partial enlargement of the third receiving groove in Embodiment 2 of the present invention, presenting the tangent connection of the second joint face to the third circular surface and the fourth circular surface.

[0025] FIG. 9 is the axial sectional view of working part and braking structure in Embodiment 3 of the present invention.

[0026] FIG. 10 is the drawing of radial partial enlargement of the first shaft segment and the second receiving groove in Embodiment 3 of the present invention, presenting the contact between the first shaft segment and the second receiving groove.

[0027] FIG. 11 is the drawing of radial partial enlargement of the second shaft segment and the third receiving groove in Embodiment 3 of the present invention, presenting the contact between the second shaft segment and the third receiving groove.

[0028] FIG. 12 is the stereogram of Embodiment 4 of the present invention.

DETAILED DESCRIPTION OF THE INVENTION

[0029] FIG. 4 to FIG. 12 show several specific embodiments of the high-loading ratchet tool of the present invention, but the embodiments are for illustration only, the patent application is not limited to this structure.

[0030] FIG. 4 shows the Embodiment 1 of high-loading ratchet tool of the present invention, including a main body 20, a braking structure 30 and a working part 40, wherein the main body 20 forms a first receiving groove 21, a second receiving groove 22 and a third receiving groove 23. The first receiving groove 21, the second receiving groove 22 and the third receiving groove 23 are axially connected, the first receiving groove 21 is located between the second receiving groove 22 and the third receiving groove 23.

[0031] The braking structure 30 is disposed on the main body 20. The braking structure 30 comprises a ratchet 31, a brake block 32 and a switchover element 33, wherein the two ends of the ratchet 31 axially form a circular first shaft segment 34 and a circular second shaft segment 35. The ratchet 31 can be movably pivoted in the first receiving groove 21, the first shaft segment 34 can be movably disposed in the second receiving groove 22, the second shaft segment 35 can be movably disposed in the third receiving groove 23. The brake block 32 engages with the ratchet 31 to form one-way stop, so as to restrict unidirectional rotation of the ratchet 31. The switchover element 33 is in contact with the brake block 32, so as to transform the stopping state of the brake block 32 and the ratchet 31. The switchover element 33 is optional, the braking structure 30 can be free of the switchover element 33 for some purposes. The braking structure 30 is the existing technology familiar to the persons of the technical field. The composition will not be described in detail.

[0032] The working part 40 is coupled with the first shaft segment 34. The working part 40 is a column, and a bulge 42 is formed on one side of the working part 40, so that the working part 40 is inserted in a sleeve (not shown in the figure). The sleeve is fitted over a driven object (not shown in the figure), the working part 40 indirectly brakes the rotation of the driven object through the sleeve. The driven object is rotatablely installed or removed, the driven object can be a bolt or a nut cap or a similar object.

[0033] As shown in FIG. 5, let the radius of the first shaft segment 34 be R1, the second receiving groove 22 is composed of a first circular surface 222 and a second circular surface 224 connected to each other. The second circular surface 224 is located on the side of the first circular surface 222 far from the brake block 32. The center of the second circular surface 224 is located in the second receiving groove 22. The radius of the first circular surface 222 is R2, the radius of the second circular surface 224 is R3, and R2>R1R3. As shown in FIG. 6, let the radius of the second shaft segment 35 be R4, the third receiving groove 23 is composed of a third circular surface 232 and a fourth circular surface 234 connected to each other. The fourth circular surface 234 is located on the side of the third circular surface 232 far from the brake block 32. The center of the fourth circular surface 234 is located in the third receiving groove 23, the radius of the third circular surface 232 is R5, the radius of the fourth circular surface 234 is R6, R5>R4R6.

[0034] As shown in FIG. 5, when R2>R1>R3, the first shaft segment 34 is in line contact with the second receiving groove 22 in at least two places. As shown in FIG. 6, when R5>R4>R6, the second shaft segment 35 is in line contact with the third receiving groove 23 in at least two places.

[0035] Further, R2>R1=R3, and R5>R4=R6 is preferred; when R2>R1=R3, the first shaft segment 34 is in small surface contact with the second circular surface 224, when R5>R4=R6, the second shaft segment 35 is in small surface contact with the fourth circular surface 234.

[0036] In comparison to the known ratchet wrench, the present invention can effectively disperse the relative force between the first shaft segment 34 and the second receiving groove 22, and disperse the relative force between the second shaft segment 35 and the third receiving groove 23, so that the ratchet tool of the present invention can bear higher acting force than the known ratchet wrench, and the first shaft segment 34, the second shaft segment 35, the second receiving groove 22 and the third receiving groove 23 are not damaged, the restriction of the working part 40 on external torsion can be enhanced.

[0037] As shown in FIG. 7, Embodiment 2 is different from Embodiment 1 that the second receiving groove 22 forms two first joint faces 226 between the first circular surface 222 and the second circular surface 224, the first joint faces 226 are formed on both sides of the first circular surface 222 and the second circular surface 224 respectively, and the first joint faces 226 are tangential to the first circular surface 222 and the second circular surface 224 respectively, wherein the first joint faces 226 are plane or cambered surface, and the symmetry of the first joint faces 226 is preferred.

[0038] As shown in FIG. 8, two second joint faces 236 are formed between the third circular surface 232 and the fourth circular surface 234 of the third receiving groove 23, the second joint faces 236 are formed on both sides of the third circular surface 232 and the fourth circular surface 234 respectively, and the second joint faces 236 are tangential to the third circular surface 232 and the fourth circular surface 234 respectively, wherein the second joint faces 236 are plane or cambered surface, and the symmetry of the second joint faces 236 is preferred.

[0039] When R2>R1>R3, the first shaft segment (not shown in the figure) and the second receiving groove 22 of Embodiment 2 are in line contact on the first joint faces 226 respectively; when R5>R4>R6, the second shaft segment (not shown in the figure) and the third receiving groove 23 of Embodiment 2 are in line contact on the second joint faces 236 respectively.

[0040] As shown in FIG. 9 to FIG. 11, Embodiment 3 comprises a main body 20, a braking structure 30 and a working part 40. Embodiment 3 is different from Embodiment 1 that the radius of the first shaft segment 34 is R1, the radius of the first circular surface 222 is R2, the radius of the second circular surface 224 is R3, and R2>R1R3, the radius of the second shaft segment 35 is R4, the radius of the third circular surface 232 is R5, the radius of the fourth circular surface 234 is R6, R5>R4R6, and R1=R4, R2=R5, R3=R6.

[0041] Embodiment 3 R1=R4, R2=R5, R3=R6, the second receiving groove 22 and the third receiving groove 23 can be formed at a time by using the same cutting tool, so that the second receiving groove 22 and the third receiving groove 23 are likely to have the same machining accuracy. The first shaft segment 34 and the second shaft segment 35 are likely to contact the second receiving groove 22 and the third receiving groove 23 in the same position, so as to avoid eccentric wear, favorable for improving the service life.

[0042] Embodiment 4 is the implementation option applied to ratchet wrench, as shown in FIG. 12, the Embodiment 4 comprises a main body 20, a braking structure (not shown in the figure) and a working part 40. Embodiment 4 is different from Embodiment 1 that the working part 40 has a sleeve hole 46, so that the working part 40 is fitted over a driven object (not shown in the figure) through the sleeve hole 46, the main body 20 is the handle of ratchet wrench.

[0043] Based on said structural composition and technical characteristics, the high-loading ratchet tool of the present invention can bear higher acting force, so that the restriction of the working part 40 on external torsion is enhanced.