APPARATUS AND METHOD FOR PACKING AND SHIPPING FORMED WRAPPING SHEETS
20210094741 ยท 2021-04-01
Inventors
- Mike Greene (Olivette, MO, US)
- Lloyd Bedik (South Windsor, CT, US)
- Steven Trask (Granite City, IL, US)
- Marvin Dufner (Ladue, MO, US)
Cpc classification
B65B11/00
PERFORMING OPERATIONS; TRANSPORTING
B65D19/06
PERFORMING OPERATIONS; TRANSPORTING
B65D2519/00278
PERFORMING OPERATIONS; TRANSPORTING
A47G7/085
HUMAN NECESSITIES
B65D85/62
PERFORMING OPERATIONS; TRANSPORTING
B65D2519/00273
PERFORMING OPERATIONS; TRANSPORTING
B65D2571/00067
PERFORMING OPERATIONS; TRANSPORTING
B65D71/0096
PERFORMING OPERATIONS; TRANSPORTING
B65B25/14
PERFORMING OPERATIONS; TRANSPORTING
B65D19/0028
PERFORMING OPERATIONS; TRANSPORTING
B65D2519/00666
PERFORMING OPERATIONS; TRANSPORTING
B65B35/50
PERFORMING OPERATIONS; TRANSPORTING
B65B63/02
PERFORMING OPERATIONS; TRANSPORTING
B65D2519/00701
PERFORMING OPERATIONS; TRANSPORTING
B65D2519/00572
PERFORMING OPERATIONS; TRANSPORTING
B65D2519/00502
PERFORMING OPERATIONS; TRANSPORTING
B65B5/06
PERFORMING OPERATIONS; TRANSPORTING
B65D2519/00343
PERFORMING OPERATIONS; TRANSPORTING
B65D2519/00616
PERFORMING OPERATIONS; TRANSPORTING
B65D2519/00323
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65D71/00
PERFORMING OPERATIONS; TRANSPORTING
B65B5/06
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An apparatus and method for packaging and transportation of a preformed wrapping sheet is disclosed and claimed herein. One implementation of the technology as disclosed herein includes a method and apparatus for packaging and transportation of preformed wrapping sheets including Pre-Formed Plant Covers commonly referred to as a Pot Cover involving clear tubing constructed of a pliable material, including clear plastic tubing or other pliable material, and transportation storage racks assembled from substantially rigid pallets, including plastic pallets or other substantially rigid material, and corner boards, commonly known as beads.
Claims
1. A packaging for a preformed sheet, comprising: a stack of frustum shaped preformed sheets, stacked one inside another; a bottom frustum shaped container placed over a bottom frustum preformed sheet of the stack of frustum shaped preformed sheets; a top frustum shaped container placed inside a top preformed sheet of the stack of frustum shaped preformed sheets; and said stack of preformed sheets, and said bottom frustum shaped container placed over the bottom frustum preformed sheet, and said top frustum shaped container place inside the top preformed sheet press fit into a plastic tube that is sealed, and said plastic tube having an un-stretched diameter that is less than the largest diameter of the bottom frustum shaped container, thereby forming a tube of stacked preformed sheets.
2. The packaging for a preformed sheet as recited in claim 1, where said stack of preformed sheets, and said bottom plastic frustum shaped container placed over the bottom frustum preformed sheet, and said top frustum shaped container place inside the top preformed sheet are linearly compressed thereby forming a compressed tube of stacked preformed sheets such that the length of the stack is less than the stack of preformed sheets in an un-compressed state.
3. The packaging of the preformed sheet as recited in claim 2, comprising: said compressed tube of stacked preformed sheets stacked with a plurality of other compressed tubes of stacked preformed sheets within a shipping frame assembly including a base and a plurality of corner beads extending vertically up from the base and a plurality of horizontal supports where each of the plurality of horizontal supports are attached between two of the plurality of corner beads.
4. The packaging of the preformed sheet as recited in claim 3, comprising: a continuous sheet of plastic stretch wrap completely wrapped around the perimeter of the shipping frame assembly, where said perimeter is defined by the plurality of corner beads.
5. The packaging of the preformed sheet as recited in claim 4, where the compressed tube of stacked preformed sheets are stacked within the shipping frame assembly with the plurality of other compressed tubes of stacked preformed sheets with either a horizontal orientation or a vertical orientation.
6. A method for packing preformed sheets, comprising: stacking a plurality of frustum shaped performed sheets, one inside another; placing a bottom frustum shaped container over a bottom frustum preformed sheet of the stack of frustum shaped preformed sheets; placing a top frustum shaped container inside of a top preformed sheet of the stack of preformed streets; press fitting said stack of preformed sheets, and said bottom frustum shaped container placed over the bottom frustum preformed sheet, and said top frustum shaped container place inside the top preformed sheet press fit into a plastic tube that is sealed, where said plastic tube having an un-stretched diameter that is less than the largest diameter of the bottom frustum shaped container, thereby forming a tube of stacked preformed sheets.
6. hod for packing preformed sheets as recited in claim 6, comprising: linearly compressing said stack of preformed sheets, and said bottom plastic frustum shaped container placed over the bottom frustum preformed sheet, and said top frustum shaped container place inside the top preformed sheet, thereby forming a compressed tube of stacked preformed sheets such that the length of the stack is less than the stack of preformed sheets in an un-compressed state.
8. The method for packing preformed sheets as recited in claim 7, comprising: stacking said compressed tube of stacked preformed sheets with a plurality of other compressed tubes of stacked preformed sheets within a shipping frame assembly including a base and a plurality of corner beads extending vertically up from the base and a plurality of horizontal supports where each of the plurality of horizontal supports are attached between two of the plurality of corner beads.
9. The method for packing preformed sheets as recited in claim 8, comprising: wrapping a continuous sheet of plastic stretch wrap completely around the perimeter of the shipping frame assembly, where said perimeter is defined by the plurality of corner beads.
10. The method for packing preformed sheets as recited in claim 9, where stacking the compressed tube of stacked preformed sheets stacked within the shipping frame assembly with the plurality of other compressed tubes of stacked preformed sheets is stacking with either a horizontal orientation or a vertical orientation.
11. A shipping frame assembly comprising: a shipping pallet base having a plurality of side corners; and a plurality of elongated L-shaped corner beads having an L-shaped lateral cross section, where each of the plurality of elongated L-shaped corner beads have a top end and a bottom end at a distal end of each of the elongated L-shaped corner beads with respect to the top end, where each said bottom end is fixedly attached at one of the plurality of side corners of the shipping pallet base, and where each of the plurality of elongated L-shaped corner beads extend vertically to the top end.
12. The shipping frame assembly as recited in claim 11, comprising: a vertically oriented sheet of plastic stretch wrap completely wrapped around a perimeter defined by the plurality of elongated L-shaped corner beads that are vertically extending to the top end, to thereby for a side wall from the sheet of plastic stretch wrap.
13. The shipping frame assembly as recited in claim 12, comprising: a horizontally extending elongated top crossing member attached to one of the plurality of elongated L-shaped corner beads proximate the top end of the one of the plurality of elongated L-shaped corner beads, and said horizontally extending elongated top crossing member horizontally extending and attached to an adjacent elongated L-shaped corner bead proximate the top end of the adjacent elongated L-shaped corner bead.
14. The shipping frame assembly as recited in claim 13, where the horizontally extending elongated top crossing member has a second L-shaped cross section.
15. The shipping frame assembly as recited in claim 12, comprising: a horizontally extending elongated middle crossing member attached to one of the plurality of elongated L-shaped corner beads proximately equidistant between the top end and the bottom end of the one of the plurality of elongated L-shaped corner beads, and said horizontally extending elongated middle crossing member horizontally extending and attached to an adjacent elongated L-shaped corner bead proximately equidistant between the top end and the bottom end of the adjacent elongated L-shaped corner bead.
16. The shipping frame assembly as recited in claim 15, where the horizontally extending elongated middle crossing member has a third L-shaped cross section.
17. The shipping frame assembly as recited in claim 12, comprising: a diagonally extending elongated crisscrossing member attached to one of the plurality of elongated L-shaped corner beads proximate the top end of the one of the plurality of elongated L-shaped corner beads, and said diagonally extending crisscrossing member diagonally extending and attached to an adjacent elongated L-shaped corner bead proximate the bottom end of the adjacent elongated L-shaped corner bead.
18. The shipping frame assembly as recited in claim 17, where the diagonally extending elongated crisscrossing member has a lengthwise crease extending end to end, and said diagonally extending elongated crisscrossing member is folded along the crease.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0015] For a better understanding of the present technology as disclosed, reference may be made to the accompanying drawings in which:
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[0029] While the technology as disclosed is susceptible to various modifications and alternative forms, specific implementations thereof are shown by way of example in the drawings and will herein be described in detail. It should be understood, however, that the drawings and detailed description presented herein are not intended to limit the disclosure to the particular implementations as disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present technology as disclosed and as defined by the appended claims.
Description
[0030] According to the implementation(s) of the present technology as disclosed, various views are illustrated in
[0031] One implementation of the present technology as disclosed teaches an apparatus and method for packaging and transportation of Pre-Formed Plant Pot Covers commonly referred to as a Pot Cover involving clear plastic tubing and transportation storage racks assembled from plastic pallets and corner boards, commonly known as corner beads or beads and support members, with the assembly wrapped in a plastic shipping wrap, for example a plastic shrink wrap or a plastic stretch wrap.
[0032] The details of the technology as disclosed and various implementations can be better understood by referring to the figures of the drawing. Referring to that is more vertical than horizontal. It is desirable that the angle a is greater than 45 degrees with respect to horizontal. The illustration in
[0033]
[0034] Each sheet is pressed into a preformed frustum shaped cup-like under cover and a stack of preformed sheets is formed by sequentially compressing one preformed sheet inside a prior stacked preform sheet. The stack of preformed sheets have a frustum shape open ended container (or pot) placed over the bottom of the stack of preformed sheets and inside the top preformed sheet, to insure the Pot Cover is not deformed during the compression process. The containers are at the top and bottom, 118 and 119 respectively, of the stack. Compressing the stack from either end using a sufficiently rigid containers 118 and 119, such as a frustoconical, cup-shaped, container constructed of plastic or other sufficiently rigid frustoconical, cup-shaped, container constructed of another material, that is placed over the bottom most Pot Cover of the stack and a sufficiently rigid container, such as a frustoconical, cup shaped container constructed of plastic or other sufficiently rigid container constructed of another material, is placed inside the top most Pot Cover in the stack and the stack is compressed from the bottom towards the top, as indicated by directional arrow 121 and from the top towards the bottom, as indicated by directional arrow 120, to thereby form a compressed stack of Pot Covers where the stack is lesser in length than an uncompressed stack.
[0035] The stack of covers is then placed into a plastic tube 122 that is sealed with Plastic tape at lower end 124 and a plastic tie at the top end 126. For one implementation, the lower end 124 of the plastic tube is pre-sealed. The labels to identify the product are placed on the side and the bottom of the stack. The finished tubes are then compactly stacked within a frame assembly 200 including a base 210 of plastic or other like material, where the base can be a plastic pallet and four vertical corners, two of which are illustrated in
[0036]
[0037]
[0038]
[0039] Referring to
[0040] For one implementation of the subject matter as disclosed and claimed herein, a packaging for a preformed sheet includes a stack of frustum shaped preformed sheets, stacked one inside another, where a bottom frustum shaped container is placed over a bottom frustum preformed sheet of the stack of frustum shaped preformed sheets, and where a top frustum shaped container placed inside a top preformed sheet of the stack of frustum shaped preformed sheets. For one implementation, the stack of preformed sheets, the bottom frustum shaped container placed over the bottom frustum preformed sheet, and the top frustum shaped container place inside the top preformed sheet are press fit into a plastic tube that is sealed, where the plastic tube has an un-stretched diameter that is less than the largest diameter
of the bottom frustum shaped container, thereby forming a tube of stacked preformed sheet.
[0041] For one implementation the stack of preformed sheets, and the bottom plastic frustum shaped container placed over the bottom frustum preformed sheet, and the top frustum shaped container place inside the top preformed sheet are linearly compressed to thereby form a compressed tube of stacked preformed sheets such that the length of the stack is less than the length
of the stack of preformed sheets in an un-compressed state.
[0042] For one implementation of the packaging of the preformed sheet, the compressed tube of stacked preformed sheets are stacked with a plurality of other compressed tubes of stacked preformed sheets within a shipping frame assembly where the shipping frame assembly includes a base and a plurality of corner beads extending vertically up from the base and a plurality of horizontal supports where each of the plurality of horizontal supports are attached between two of the plurality of corner beads. For one implementation of the packaging, a continuous sheet of plastic stretch wrap is completely wrapped around the perimeter of the shipping frame assembly, where said perimeter is defined by the plurality of corner beads. For one implementation of the packaging, the compressed tube of stacked preformed sheets are stacked within the shipping frame assembly with a plurality of other compressed tubes of stacked preformed sheets with either a horizontal orientation or a vertical orientation.
[0043] For one implementation of the subject matter a method for packing preformed sheets includes stacking a plurality of frustum shaped performed sheets, one inside another and placing a bottom frustum shaped container over a bottom frustum preformed sheet of the stack and placing a top frustum shaped container inside of a top preformed sheet of the stack of preformed streets. One implementation of the method includes press fitting the stack of preformed sheets, and the bottom frustum shaped container placed over the bottom frustum preformed sheet, and the top frustum shaped container place inside the top preformed sheet into a plastic tube that is sealed, where the plastic tube has an un-stretched diameter that is less than the largest diameter of the bottom frustum shaped container, thereby forming a tube of stacked preformed sheets.
[0044] For one implementation of the method for packing preformed sheets, the method includes linearly compressing the stack of preformed sheets, and the bottom plastic frustum shaped container placed over the bottom frustum preformed sheet, and the top frustum shaped container place inside the top preformed sheet, thereby forming a compressed tube of stacked preformed sheets such that the length of the stack is less than the stack of preformed sheets in an un-compressed state. For one implementation, the method includes stacking said compressed tube of stacked preformed sheets with a plurality of other compressed tubes of stacked preformed sheets within a shipping frame assembly, where the shipping frame assembly includes a base and a plurality of corner beads extending vertically up from the base and a plurality of horizontal supports where each of the plurality of horizontal supports are attached between two of the plurality of corner beads. One implementation of he method for packing preformed sheets includes wrapping a continuous sheet of plastic stretch wrap completely around the perimeter of the shipping frame assembly, where said perimeter is defined by the plurality of corner beads. The compressed tubes of stacked preformed sheets are stacked with either a horizontal orientation or a vertical orientation.
[0045] For one implementation of the subject matter as disclosed and claimed herein a shipping frame assembly includes, a shipping pallet base having a plurality of side corners, and includes a plurality of elongated L-shaped corner beads having an L-shaped lateral cross section, where each of the plurality of elongated L-shaped corner beads have a top end and a bottom end at a distal end of each of the elongated L-shaped corner beads with respect to the top end, and where each said bottom end is fixedly attached at one of the plurality of side corners of the shipping pallet base, and where each of the plurality of elongated L-shaped corner beads extend vertically to the top end. For one implementation of the subject matter, the shipping frame assembly includes, a vertically oriented sheet of plastic stretch wrap completely wrapped around a perimeter defined by the plurality of elongated L-shaped corner beads that are vertically extending to the top end, to thereby for a side wall from the sheet of plastic stretch wrap.
[0046] For one implementation of the shipping frame assembly a horizontally extending elongated top crossing member is included and attached to one of the plurality of elongated L-shaped corner beads proximate the top end of the one of the plurality of elongated L-shaped corner beads, and the horizontally extending elongated top crossing member horizontally extends and attaches to an adjacent elongated L-shaped corner bead proximate the top end of the adjacent elongated L-shaped corner bead. For one implementation of the shipping frame assembly the horizontally extending elongated top crossing member has a second L-shaped cross section. For one implementation of the shipping frame assembly, the shipping frame assembly includes a horizontally extending an elongated middle crossing member attached to one of the plurality of elongated L-shaped corner beads proximately equidistant between the top end and the bottom end of the one of the plurality of elongated L-shaped corner beads, and said horizontally extending elongated middle crossing member horizontally extending and attached to an adjacent elongated L-shaped corner bead proximately equidistant between the top end and the bottom end of the adjacent elongated L-shaped corner bead. For one implementation of the shipping frame assembly, the horizontally extending elongated middle crossing member has a third L-shaped cross section.
[0047] For one implementation of the shipping frame assembly a diagonally extending elongated crisscrossing member is attached to one of the plurality of elongated L-shaped corner beads proximate the top end of the one of the plurality of elongated L-shaped corner beads, and the diagonally extending crisscrossing member diagonally extends and attaches to an adjacent elongated L-shaped corner bead proximate the bottom end of the adjacent elongated L-shaped corner bead.
[0048] For one implementation of the subject matter, the diagonally extending elongated crisscrossing member has a lengthwise crease extending end to end, and said diagonally extending elongated crisscrossing member is folded along the crease in order to double the thickness and improve upon the integrity of the base.
[0049] The various packaging and shipping frame examples shown above illustrate an apparatus and method for packaging and transportation of Pre-Formed Plant Covers commonly referred to as a Pot Cover involving clear plastic tubing and transportation storage racks assembled from plastic pallets and corner boards, commonly known as beads. A user of the present technology as disclosed may choose any of the above implementations, or an equivalent thereof, depending upon the desired application. In this regard, it is recognized that various forms of the subject technology could be utilized without departing from the scope of the present invention.
[0050] As is evident from the foregoing description, certain aspects of the present technology as disclosed are not limited by the particular details of the examples illustrated herein, and it is therefore contemplated that other modifications and applications, or equivalents thereof, will occur to those skilled in the art. It is accordingly intended that the claims shall cover all such modifications and applications that do not depart from the scope of the present technology as disclosed and claimed.
[0051] Other aspects, objects and advantages of the present technology as disclosed can be obtained from a study of the drawings, the disclosure and the appended claims.