Automated building facade cleaner

Abstract

An automated building faade cleaner includes a cleaning module attached to multiple guide cables. The cleaning module can be moved along a height of the building by hoists secured to a top of the building. A cleaning fluid is fed into the cleaning module by a fluid supply module. The liquid is sprayed onto the building from nozzles in the cleaning module. A suction line, connected to a suction module, provides suction within the cleaning module for collecting loose water and dirt produced by the cleaning module. The building faade cleaner may be automated to operate without human interaction.

Claims

1. An automated building faade cleaner, comprising: an elongated cleaning module having a predetermined length including: a plurality of distinct and separate upper suction mouths extending along the predetermined length of the cleaning module, wherein each of the upper suction mouths are configured to taper from its upper end to its lower end, a plurality of distinct and separate lower suction mouths extending along the predetermined length of the cleaning module, wherein each of the lower suction mouths are configured to taper from its upper end to its lower end, a plurality of distinct and separate spray nozzles positioned between each of the upper suction mouths and each of the lower suction mouths, and a brush positioned above each of the upper suction mouths, the brush extending across the predetermined length of the cleaning module; a nozzle conduit extending across the predetermined length of the cleaning module, the plurality of spray nozzles being spaced apart along the length of the nozzle conduit; and a primary fluid conduit extending across the length of the nozzle conduit; wherein the primary fluid conduit is configured to direct fluid from the fluid line into the nozzle conduit; an upper mouth conduit extending across the predetermined length of the cleaning module, wherein the upper mouth conduit is connected to each of the upper suction mouths via a connector conduit, the connector conduit being in fluid communication with each of the lower ends of the tapered upper suction mouths and the upper mouth conduit; a lower mouth conduit spaced from the upper mouth conduit and extending across the predetermined length of the cleaning module, wherein the lower mouth conduit is connected to each of the lower suction mouths via a connector conduit, the connector conduit being in fluid communication with each of the lower ends of the tapered lower suction mouths and the lower mouth conduit; an upper suction conduit extending across the length of the upper mouth conduit; and a lower suction conduit extending across the length of the lower mouth conduit; wherein the upper suction conduit is configured to provide suction to the building faade through the upper mouth conduit; and wherein the lower suction conduit is configured to provide suction to the building faade through the lower mouth conduit; a fluid supply module comprising a fluid tank and a fluid line; a suction module comprising a vacuum pump, a suction line and a collection tank; the fluid line having a first end in fluid communication with the nozzle conduit and an opposite second end in fluid communication with the fluid supply module; the suction line having a first end in fluid communication with the upper and lower suction conduits, and a second end in fluid communication with the suction module; at least one hoist configured to raise and lower the cleaning module; and two guide cables connected to and extending between the cleaning module and the at least one hoist.

2. The automated building faade cleaner of claim 1, wherein the primary fluid conduit has a larger diameter than the nozzle conduit.

3. The automated building faade cleaner of claim 1, wherein the upper suction conduit has a larger diameter than the upper mouth conduit and the lower suction conduit has a larger diameter than the lower mouth conduit.

4. The automated building faade cleaner of claim 1, further comprising two cable guides, each cable guide attaching the cleaning module to a respective guide cable, the cable guides each including a roller engaged with their respective guide cable.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIG. 1 is an environmental, perspective view of an embodiment of a building faade cleaner installed on a building.

(2) FIG. 2 is a perspective view of an embodiment of a cleaning module for use with the building faade cleaner of FIG. 1 with the suction mouths and conduits removed for explanatory purposes.

(3) FIG. 3 is a perspective view of an embodiment of the cleaning module for use with the building faade cleaner of FIG. 1 with the fluid conduits and nozzles removed for explanatory purposes.

(4) FIG. 4 is a perspective view of an embodiment of the cleaning module for use with the building faade cleaner of FIG. 1.

(5) FIG. 5 is a sectional view of an embodiment of the cleaning module and cable guide of FIG. 1 taken through a guide cable.

(6) Similar reference characters denote corresponding features consistently throughout the attached drawings.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

(7) FIG. 1 shows the automated building faade cleaner 10 for cleaning an exterior surface or faade of a building B. The automated building faade cleaner 10 includes a cleaning module 20 attached to multiple guide cables 30 which are configured to retractably extend from tensioners 32 secured to a roof of a building. The cleaning module 20 can be moved upwards and downwards along the side surface of the building B by operation of hoists 60. A cleaning fluid can be supplied to the cleaning module 20 from a fluid supply module 40. The cleaning fluid is sprayed onto the building B from nozzles 47 in the cleaning module 20, A suction line 53, connected to a suction module 50, provides suction for collecting the loose water and dirt produced by the cleaning module 20 during cleaning. An upper row of suction mouths 57a, 57b connected to suction line 53 retrieves loose dirt and dust dislodged by a brush on the cleaning module. A lower row of suction mouths 57a, 57b connected to suction line 53 retrieves residue fluid and dirt produced by the fluid spray.

(8) The tensioners 32 may be positioned on the roof of the building and may be adjusted to maintain proper tension in the guide cables 30 for guiding the cleaning module 20 along the surface of the building. In some embodiments, each tensioner 32 may include a rotatable spool 42 that can be locked when its respective guide cable 30 is properly tensioned.

(9) The hoists 60 can be positioned on the roof to raise or lower the cleaning module by pulling in or releasing lifting cables 63 to move the cleaning module 20 along the side surface of the building. In some embodiments, as shown in FIG. 1, the hoists 60 may include a crane 62 and a motor operated spool 61.

(10) A fluid line 43 may extend from the fluid supply module 40 to the cleaning module 20. The fluid line 43 may supply fluid to be dispensed by the cleaning module 20 during the cleaning process. A motor operated spool 42 may reel in or release the fluid line 43 as needed while the cleaning module 20 moves along a surface of the building B. The cleaning module 20 may include a fluid tank 41 having a heater for providing hot water or steam to the cleaning module 20, A pump may be used for providing increased fluid pressure in the fluid line 43.

(11) The suction line 53 may provide suction to suction mouths 57a, 57b in the cleaning module 20. A motor operated spool 52 may reel in or release suction line 53 as the cleaning module 20 is moved along the facade of the building. The suction module 50 may include a vacuum pump, a collection tank 51, and a dust separator or filter for retaining dust in the collection tank 51,

(12) FIG. 2 shows an embodiment of the cleaning module 20 without the suction mouths 57a, 57b and conduits 54a, 54b, 55a, 55b, 56a, 56b. The fluid nozzles 47 and delivery conduits 44, 45, 46 are shown. The fluid line 43, which delivers fluid from the fluid supply module 40, may extend into the cleaning module 20 and feed directly into a primary fluid conduit 44. The primary fluid conduit 44 may extend across a length of the cleaning module 20. A smaller diameter nozzle conduit 46 may be connected to the primary fluid conduit 44 by one or more connector conduits 45. The nozzles 47, configured to spray fluid onto a building surface, may be equally spaced apart along a length of the nozzle conduit 46. Fluid may be directed to the nozzle conduit 46 through the connector conduit 45 or through multiple connector lines extending between the nozzle conduit 46 and a larger diameter primary fluid conduit 44. This arrangement can facilitate more consistent pressure at each nozzle 47 and mitigate the progressive pressure loss along a length of the nozzle conduit 46 resulting from the pressure loss at each nozzle 47, The conduits 44, 46 may be secured to the body 28 by veins 26.

(13) FIG. 3 shows an embodiment of the cleaning module 20 without the fluid nozzles 47 and conduits 45, 46. The suction mouths 57a, 57b and conduits 54a, 54b, 55a, 55b, 56a, 56h are shown in FIG. 3. The suction line 53, which provides suction from the suction module 50, may extend into the body 28 of the cleaning module. The suction line 53 may feed directly into an upper suction conduit 54a and a lower suction conduit 54b. The upper suction conduit 54a may provide suction to upper mouth conduit 56a through one or more connector conduits 55a. The lower suction conduit 54b may provide suction to a lower mouth conduit 56b through one or more connector conduits 55b. Upper and lower suction mouths 57a, 57b may be equally spaced apart along a length of the upper and lower mouth conduits 56a, 56b, respectively. Dirt or debris on the building faade can be suctioned into the mouth conduits 56a, 56b and pulled into connector conduits 55a, 55b or multiple connector conduits extending along a length of the mouth conduits 56a, 56b to larger diameter suction supply conduits 54a, 54b. The conduits 54a, 54b, 56a, 56b may be secured to the body 28 be veins 26.

(14) FIG. 4 shows a complete cleaning module 20 with the suction mouths 57a, 57b and conduits 54a, 54b, 56a, 56b, the fluids nozzles 47, and conduits 44, 46. The cleaning module 20 may include upper and lower bumpers 22 to protect the building from contact with the cleaning module 20. The bumpers 22 may be made from a material softer than the faade of the building, such as rubber, or other relatively soft polymers. A brush 24 may be located between the upper bumper 22 and the upper suction mouths 57a. The brush 24 may be positioned to brush the faade of the building as the cleaning module 20 moves along the surface of the building.

(15) In some embodiments, the cleaning module may be expanded by lengthening the primary fluid conduits 44, nozzle conduits 46, suction conduits 54a, 54b, and mouth conduits 56a, 56b. For example, multiple connector conduits 45, 55a, 55h may be added for connecting the primary fluid conduits 44 and the suction conduits 54a, 54h with the nozzle conduits 46 and mouth conduits 56a, 56b. In some embodiments, modular cleaning modules may be provided, allowing for a customizable length based on a size of the faade being cleaned. The primary fluid conduits 44, suction conduits 54a, 54b, nozzle conduits 46, and mouth conduits 56a, 56b may be connected in series to adjacent modules. The constructed cleaning module 20 may then only require a single fluid line 43 and suction line 53. Alternatively, multiple faade cleaners 10 may be provided side-by-side to extend cleaning coverage.

(16) FIG. 5 shows a cross-section of an embodiment of the cleaning module 20 and a cable guide 70 connecting the cleaning module 20 to the respective guide cable 30. Each cable guide 70 may include an upper roller 72a and a lower roller 72b, The upper and lower rollers 72a, 72b may be connected to the cleaning module 20, and each other, by a connection member 74. The connection member 74 may connect to a body 28 of the cleaning module 20.

(17) The upper and lower rollers 72a, 72b may secure the cleaning module 20 to the guide cables 30 while allowing the cleaning module 20 to move along a length of the guide cables 30 with minimal resistance, One or both of the rollers may include an emergency brake (as known in the art) to prevent the rollers 72a, 72b from spinning when, for example, a malfunction occurs and a rotational rate of the rollers 72a, 72b exceeds a preset threshold.

(18) In use, the cleaning module 20 may be lowered to a bottom of the building. Once at the bottom of the building, the fluid supply module 40 may begin supplying fluid through the fluid line 43 and the suction module 50 may begin providing suction through the suction line 53 to begin the cleaning process. The cleaning module 20 may clean the building faade as it is lifted up the face of the building by the hoists 60. While being lifted, the brush 24 may contact the facade to loosen dust and dirt that will then be sucked into the upper suction mouths 57a. After the loose dirt and dust is removed, pressurized heated water or steam may be sprayed at the faade from the nozzles 47 to remove dust and dirt that was not removed by the brush. In some embodiments, cleaning solution may be mixed with the heated water or steam. The lower suction mouths 57b may then suck in any water or dirt that is thrown off the facade by pressurized fluid expelled from nozzles 47.

(19) In some embodiments, the hoist 60, fluid supply module 40, and suction module 50 may be controlled by a controller connected to a computing device. In some embodiments, the process may be fully automated and set to clean at specified times. In alternate embodiments, the controller may be partially automated by including a control panel that may be operated by a user. The control panel may allow for the hoists 60, fluid supply module 40, and suction module 50 to be individually controlled. In some embodiments, the controller may also control the emergency brake in the cable guides 70.

(20) It is to be understood that the building faade cleaner is not limited to the specific embodiments described above, but encompasses any and all embodiments within the scope of the generic language of the following claims enabled by the embodiments described herein, or otherwise shown in the drawings or described above in terms sufficient to enable one of ordinary skill in the art to make and use the claimed subject matter.