DISHWASHING APPLIANCES WITH HOT START FEATURES AND RELATED METHODS
20210127939 ยท 2021-05-06
Inventors
Cpc classification
A47L15/0047
HUMAN NECESSITIES
International classification
Abstract
A method of operating a dishwashing appliance includes filling the sump of the dishwashing appliance with an initial fill of water of a current operational cycle and measuring a temperature of the initial fill of water. The method also includes comparing the temperature of the initial fill of water to a reference temperature and calculating an energy demand for the dishwashing appliance to heat the initial fill of water to the reference temperature based on a heat rise rate. Based on the calculated energy demand, for example based on a comparison of the calculated energy demand with a predetermined energy demand for an external heating unit, the dishwashing appliance decides whether to heat the initial fill. The heat rise rate may be calculated during a characterization of the dishwashing appliance prior to the current operational cycle.
Claims
1. A method of operating a dishwashing appliance, comprising: characterizing the dishwashing appliance, comprising: measuring an initial temperature of water in a sump of the dishwashing appliance; measuring a subsequent temperature of the water in the sump after a predetermined period of time; and calculating a heat rise rate based on the initial temperature, the subsequent temperature, and the predetermined period of time; filling the sump of the dishwashing appliance with an initial fill of water of a current operational cycle of the dishwashing appliance after characterizing the dishwashing appliance; measuring a temperature of the initial fill of water of the current operational cycle in the sump; comparing the temperature of the initial fill of water of the current operational cycle to a reference temperature; calculating an energy demand for the dishwashing appliance to heat the initial fill of water of the current operational cycle to the reference temperature, based on the heat rise rate calculated during characterization of the dishwashing appliance; and heating the initial fill of water of the current operational cycle to the reference temperature in the dishwashing appliance based on the calculated energy demand.
2. The method of claim 1, wherein characterizing the dishwashing appliance comprises circulating the water from the sump through the dishwashing appliance for the predetermined period of time after measuring the initial temperature of the water in the sump.
3. The method of claim 1, further comprising comparing the calculated energy demand to a predetermined energy demand for an external heating unit to provide a fill of water to the dishwashing appliance at the reference temperature, wherein heating the initial fill of water of the current operational cycle to the reference temperature in the dishwashing appliance based on the calculated energy demand comprises heating the initial fill of water of the current operational cycle to the reference temperature in the dishwashing appliance based on the comparison of the calculated energy demand to the predetermined energy demand when the calculated energy demand is less than the predetermined energy demand.
4. The method of claim 3, further comprising draining the initial fill of water of the current cycle from the dishwashing appliance and filling the sump with a second fill of water based on the comparison of the calculated energy demand to the predetermined energy demand when the calculated energy demand is greater than the predetermined energy demand.
5. The method of claim 1, wherein the reference temperature is about one hundred and twenty degrees Fahrenheit (120 F.).
6. The method of claim 1, wherein the initial fill of water of the current operational cycle is mixed with wash liquid already in the sump during the step of filling the sump of the dishwashing appliance with the initial fill of water of the current operational cycle of the dishwashing appliance.
7. The method of claim 6, wherein measuring the temperature of the initial fill of water of the current operational cycle comprises measuring the temperature of the mixture of the initial fill of water and the wash liquid already in the sump.
8. The method of claim 1, further comprising circulating the initial fill of water of the current operational cycle through the dishwashing appliance before measuring the temperature of the initial fill of water of the current operational cycle.
9. The method of claim 1, wherein characterizing the dishwashing appliance is performed during a wash cycle of the dishwashing appliance, and wherein the current operational cycle of the dishwashing appliance is a rinse cycle immediately following the wash cycle.
10. A method of operating a dishwashing appliance, the method comprising: filling a sump of the dishwashing appliance with an initial fill of water of a current operational cycle of the dishwashing appliance; measuring a temperature of the initial fill of water of the current operational cycle in the sump; comparing the temperature of the initial fill of water of the current operational cycle to a reference temperature; calculating an energy demand for the dishwashing appliance to heat the initial fill of water of the current operational cycle to the reference temperature, based on a heat rise rate of the dishwashing appliance; comparing the calculated energy demand to a predetermined energy demand for an external heating unit to provide a fill of water to the dishwashing appliance at the reference temperature; and heating the initial fill of water of the current operational cycle to the reference temperature in the dishwashing appliance based on the comparison of the calculated energy demand to the predetermined energy demand when the calculated energy demand is less than the predetermined energy demand.
11. The method of claim 10, wherein the heat rise rate of the dishwashing appliance is calculated during a characterization of the dishwashing appliance prior to the current operational cycle, the characterization comprising: measuring an initial temperature of water in the sump of the dishwashing appliance; measuring a subsequent temperature of the water in the sump after a predetermined period of time; and calculating the heat rise rate based on the initial temperature, the subsequent temperature, and the predetermined period of time.
12. The method of claim 11, wherein characterization of the dishwashing appliance further comprises circulating the water from the sump through the dishwashing appliance for the predetermined period of time after measuring the initial temperature of the water in the sump.
13. The method of claim 10, further comprising draining the initial fill of water of the current cycle from the dishwashing appliance and filling the sump with a second fill of water based on the comparison of the calculated energy demand to the predetermined energy demand when the calculated energy demand is greater than the predetermined energy demand.
14. The method of claim 10, wherein the reference temperature is about one hundred and twenty degrees Fahrenheit (120 F.).
15. The method of claim 10, wherein the initial fill of water of the current operational cycle is mixed with wash liquid already in the sump during the step of filling the sump of the dishwashing appliance with the initial fill of water of the current operational cycle of the dishwashing appliance.
16. The method of claim 15, wherein measuring the temperature of the initial fill of water of the current operational cycles comprises measuring the temperature of the mixture of the initial fill of water and the wash liquid already in the sump.
17. The method of claim 10, further comprising circulating the initial fill of water of the current operational cycle through the dishwashing appliance before measuring the temperature of the initial fill of water of the current operational cycle.
18. The method of claim 10, wherein characterizing the dishwashing appliance is performed during a wash cycle of the dishwashing appliance, and wherein the current operational cycle of the dishwashing appliance is a rinse cycle immediately following the wash cycle.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures.
[0011]
[0012]
[0013]
[0014]
[0015]
[0016]
DETAILED DESCRIPTION
[0017] Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
[0018] As used herein, the terms first, second, and third may be used interchangeably to distinguish one component from another and are not intended to signify location or importance of the individual components. The terms upstream and downstream refer to the relative direction with respect to fluid flow in a fluid pathway. For example, upstream refers to the direction from which the fluid flows, and downstream refers to the direction to which the fluid flows.
[0019] As used herein, terms of approximation such as generally, about, or approximately include values within ten percent greater or less than the stated value. When used in the context of an angle or direction, such terms include within ten degrees greater or less than the stated angle or direction, e.g., generally vertical includes forming an angle of up to ten degrees in any direction, e.g., clockwise or counterclockwise, with the vertical direction V.
[0020] Referring now to the drawings,
[0021] As is understood, the tub 104 may generally have a rectangular cross-section defined by various wall panels or walls. For example, as shown in
[0022] As particularly shown in
[0023] Additionally, the dishwashing appliance 100 may also include a lower spray-arm assembly 144 that is configured to be rotatably mounted within a lower region 146 of the wash chamber 106 directly above the bottom wall 162 of the tub 104 so as to rotate in relatively close proximity to the rack assembly 132. As shown in
[0024] As is generally understood, the lower and mid-level spray-arm assemblies 144, 148 and the upper spray assembly 150 may generally form part of a fluid circulation system 152 for circulating fluid (e.g., water and dishwasher fluid which may also include water, detergent, and/or other additives, and may be referred to as wash fluid) within the tub 104. As shown in
[0025] Moreover, each spray-arm assembly 144, 148 may include an arrangement of discharge ports or orifices for directing washing fluid onto dishes or other articles located in rack assemblies 130 and 132, which may provide a rotational force by virtue of washing fluid flowing through the discharge ports. The resultant rotation of the lower spray-arm assembly 144 provides coverage of dishes and other dishwasher contents with a washing spray.
[0026] A drain pump 156 may also be provided in the machinery compartment 140 and in fluid communication with the sump 142. The drain pump 156 may be in fluid communication with an external drain (not shown) to discharge fluid, e.g., used wash liquid, from the sump 142.
[0027] The dishwashing appliance 100 may be further equipped with a controller 137 configured to regulate operation of the dishwasher 100. The controller 137 may generally include one or more memory devices and one or more microprocessors, such as one or more general or special purpose microprocessors operable to execute programming instructions or micro-control code associated with a cleaning cycle. The memory may represent random access memory such as DRAM, or read only memory such as ROM or FLASH. In one embodiment, the processor executes programming instructions stored in memory. The memory may be a separate component from the processor or may be included onboard within the processor.
[0028] The controller 137 may be positioned in a variety of locations throughout dishwashing appliance 100. In the illustrated embodiment, the controller 137 is located within a control panel area 121 of the door 108, as shown in
[0029] It should be appreciated that the present subject matter is not limited to any particular style, model, or configuration of dishwashing appliance. The exemplary embodiment depicted in
[0030] Embodiments of the present disclosure also include methods of characterizing and/or operating a dishwashing appliance, such as the exemplary methods 200, 300, 400, and 500 illustrated in
[0031] Turning now to
[0032] In some embodiments, methods of characterizing the dishwashing appliance may also include circulating the water and/or wash liquid from the sump through the dishwashing appliance. For example, such circulation may be provided by activating a recirculation pump of the dishwashing appliance to motivate the water from the sump through a circulation system, e.g., including one or more spray apparatus such as a spray arm, of the dishwashing appliance. In various embodiments, such circulation may be provided before and/or after measuring and recording the initial temperature. Circulating the water from the sump through the dishwashing appliance may include circulating the water throughout a wash chamber of the dishwashing appliance, e.g., via one or more spray apparatus as mentioned, whereupon the water returns to the sump, e.g., drains to the sump by gravity when the sump is positioned at a bottom of the wash chamber. The predetermined period of time may be or correspond to a time period of an operational cycle of the dishwashing appliance, such as a wash cycle, for example.
[0033] The characterizing method 200 may also include a step 204 of measuring and recording a subsequent water temperature after a predetermined period of time, such as a predetermined period of time in a main wash cycle of the dishwashing appliance. For example, in some embodiments, methods of characterizing the dishwashing appliance may include circulating the water from the sump through the dishwashing appliance for the predetermined period of time after measuring the initial temperature of the water in the sump. Based on the initial water temperature, the subsequent water temperature, and the predetermined period of time, the method 200 may then calculate a heat rise rate of the dishwashing appliance at step 206. For example, the heat rise rate may be calculated by taking the mathematical difference between the initial water temperature and the subsequent water temperature, such as by subtracting the initial water temperature from the subsequent water temperature, and dividing that difference by the period of time. The heat rise rate thus may be expressed in terms of temperature per time, such as F./min, where typical heat rise rates for exemplary dishwashing appliances may range from about 1 F./min to about 2.5 F./min, purely by way of example.
[0034] As illustrated in
[0035] For example, the heat rise rate may be used in determining whether to heat an initial fill of a subsequent operational cycle in the dishwashing appliance or to drain the initial fill and re-fill the dishwashing appliance with fresh, hot water. Such determination may, in various embodiments, be based on the heat rise rate. For example, the determination may be based on a calculated energy demand which is calculated based on the heat rise rate. For example, the determination may be based on comparing the calculated energy demand to a predetermined energy demand for an external heating unit, such as a water heater, to provide a fill of water to the dishwashing appliance at a reference temperature.
[0036] One example embodiment of a method 300 of operating a dishwashing appliance according to the present disclosure is illustrated in
[0037] As illustrated in
[0038] The method 300 may then, at step 306, calculate the energy (E) required for the dishwashing appliance to heat the system to the reference temperature. The system may include, e.g., the water in the sump as well as the overall thermal load in the dishwashing appliance including articles, e.g., dishes, loaded therein. The thermal load may vary over time, such as from one operation to the next, due to, e.g., the size, type, and amount of articles in the dishwashing appliance. The energy calculation may include or be based on a prior measured heat rate rise, e.g., the recorded heat rate rise from the characterization method of
[0039] The method 300 may then include comparing the calculated energy (E) to a reference energy (Er). For example, the reference energy (Er) may be the energy charged to the dishwashing appliance for the energy consumed by a hot water heater to heat the inlet water (that is, incoming water to the dishwashing appliance from the hot water heater, which may be received by the dishwashing appliance via a supply line which is a part of a plumbing system, such as a residential plumbing system in a house or apartment building, where the hot water from the water heater is received by the dishwashing appliance at an inlet of the dishwashing appliance, and is thus referred to as inlet water) to the reference temperature. In at least some embodiments, comparing the calculated energy (E) to the reference energy (Er) may include determining whether the calculated energy (E) is greater than the reference energy (Er), e.g., as illustrated at step 308 in
[0040] In some embodiments, when the calculated energy (E) is greater than the reference energy (Er), the method 300 may include an Auto Hot Start feature, e.g., may include draining the dishwashing appliance and re-filling the dishwashing appliance, as illustrated in
[0041] In some embodiments, when the calculated energy (E) is not greater than, e.g., is less than, the reference energy (Er), the method 300 may include continuing the current operational cycle, such as a wash segment or rinse cycle, etc., without executing the Auto Hot Start feature, e.g., the method 300 may include heating the water in the dishwashing appliance, as illustrated in
[0042] Turning now to
[0043] As illustrated in
[0044] As shown at step 404 in
[0045] After measuring the temperature of the initial fill, the method 400 may then include comparing the measured (recorded) temperature of the initial fill of water of the current operational cycle to a reference temperature, e.g., about 120 F. as described above, at step 406.
[0046] As illustrated at step 408 in
[0047] Finally, at step 410 in
[0048] Turning now to
[0049] In some embodiments, the method 500 may include a step 504 of measuring a temperature of the initial fill of water of the current operational cycle in the sump. The method 500 may also include a step 506 of comparing the measured temperature of the initial fill of water of the current operational cycle to a reference temperature. The method 500 may then use a heat rise rate, e.g., that is calculated or obtained from a characterization of the dishwashing appliance, as described above, to calculate an energy demand (E) for the dishwashing appliance to heat the initial fill of water of the current operational cycle to the reference temperature based on the heat rise rate of the dishwashing appliance, as shown at 508 in
[0050] The method 500 may then include a step 510 of comparing the calculated energy demand (E) to a predetermined energy demand (ER) for an external heating unit to provide a fill of water to the dishwashing appliance at the reference temperature. For example, the external heating unit may be a water heater which is typically located in a separate room or area from the dishwashing appliance, e.g., the dishwashing appliance may be located in a kitchen while the water heater is located in a garage or basement, etc.
[0051] As shown at step 520 in
[0052] This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.