COATING WITH SMART SUB-AMBIENT RADIATIVE COOLING
20210131708 ยท 2021-05-06
Inventors
- Jianguo DAI (Hong Kong, CN)
- Xiao XUE (Hong Kong, CN)
- Dangyuan LEI (Hong Kong, CN)
- Meng QIU (Hong Kong, CN)
- Wei JIN (Hong Kong, CN)
Cpc classification
B82Y40/00
PERFORMING OPERATIONS; TRANSPORTING
C09D7/70
CHEMISTRY; METALLURGY
F25B23/003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F25B23/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A smart sub-ambient radiative cooling composition including TiO.sub.2 particles; inorganic particles selected from the group consisting of SiO.sub.2, CaCO.sub.3, SiC, ZnO, Al.sub.2O.sub.3, ZnO, and mixtures thereof; fluorescent pigment particles; and a polymer useful for sub-ambient radiative cooling, methods of preparation, and use thereof.
Claims
1. A smart sub-ambient radiative cooling (SSRC) coating comprising TiO.sub.2 particles; inorganic particles selected from the group consisting of SiO.sub.2, CaCO.sub.3, SiC, ZnO, Al.sub.2O.sub.3, ZnO, BaSO.sub.4, Si.sub.3N.sub.4, and mixtures thereof; fluorescent pigment particles; and a polymer, wherein the SSRC coating has an broadband emissivity of about 0.90 between 3 to 50 m.
2. The SSRC coating of claim 1, wherein the SSRC coating has an infrared emissivity of greater than 0.90 between 3 to 16 m.
3. The SSRC coating of claim 1, wherein the TiO.sub.2 particles comprise a rutile crystal structure, an anatase crystal structure, or a mixture thereof.
4. The SSRC coating of claim 1, wherein the inorganic particles comprise hollow glass microspheres.
5. The SSRC coating of claim 4, wherein the inorganic particles comprise hollow glass microspheres.
6. The SSRC coating of claim 1, wherein the fluorescent pigment particles comprise a rare earth metal doped LuPO.sub.4, rare earth metal doped Sr.sub.2MgSi.sub.2O.sub.7, rare earth metal doped CaAl.sub.2O.sub.4, rare earth metal doped MgAl.sub.2O.sub.4, rare earth metal doped BaAl.sub.2O.sub.4, rare earth metal doped SrAl.sub.2O.sub.4, or a mixture thereof.
7. The SSRC coating of claim 6, wherein the rare earth metal is Eu and optionally one or more of co-dopants selected from the group consisting of Dy, Yb, and Tb.
8. The SSRC coating of claim 1, wherein the fluorescent pigment particles comprise SrAl.sub.2O.sub.4:Eu.sup.2+,Dy.sup.3+,Yb.sup.3+.
9. The SSRC coating of claim 1, wherein the polymer comprises polystyrene, polyacrylate, polyalkylacrylate, polymethacrylate, polyalkylmethacrylate, polycarbonate, polyacryclic acid, polymethacrylic acid, and mixtures thereof, and copolymers thereof.
10. The SSRC coating of claim 1, wherein the polymer comprises poly(styrene-co-butylacrylate).
11. The SSRC coating of claim 1 further comprising a wetting agent, a dispersant agent, an antifoaming agent, a suspending agent, a levelling agent, a coalescent agent, water, or a mixture thereof.
12. The SSRC coating of claim 1, wherein the TiO.sub.2 particles; inorganic particles; fluorescent pigment particles; and the polymer are present in a mass ratio of 4-5:0.5-1.5:2-3:6-7, respectively.
13. The SSRC coating of claim 12, wherein the SSRC coating has an infrared emissivity between 0.92-0.97 between 8 to 13 m.
14. The SSRC coating of claim 1, wherein the TiO.sub.2 particles comprise a rutile crystal structure; the inorganic particles comprise hollow glass microspheres; and the fluorescent pigment particles comprise SrAl.sub.2O.sub.4:Eu.sup.2+,Dy.sup.3+,Yb.sup.3+.
15. The SSRC coating of claim 14, wherein the SSRC coating has an infrared emissivity between 0.92-0.97 between 8 to 13 m.
16. The SSRC coating of claim 14, wherein the TiO.sub.2 particles; the hollow glass microspheres; SrAl.sub.2O.sub.4:Eu.sup.2+,Dy.sup.3+,Yb.sup.3+; and the polymer are present in a mass ratio of 4-5:0.5-1.5:2-3:6-7, respectively.
17. The SSRC coating of claim 16, wherein the SSRC coating has an infrared emissivity of 0.94-0.96 between 8 to 13 m.
18. The SSRC coating of claim 16 further comprising a wetting agent, a dispersant agent, an antifoaming agent, a suspending agent, a levelling agent, a coalescent agent, water, or a mixture thereof.
19. A SSRC coating formulation comprising the SSRC coating of claim 1 and one or more solvents.
20. A method of applying the SSRC coating formulation of claim 19 to a surface of a substrate, the method comprising: applying the SSRC coating formulation to the surface of the substrate thereby forming a SSRC coating on the surface of the substrate; and optionally curing the SSRC coating.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0033] The above and other objects and features of the present disclosure will become apparent from the following description of the disclosure, when taken in conjunction with the accompanying drawings, in which:
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DETAILED DESCRIPTION
[0048] Provided herein are SSRC coatings useful for sub-ambient radiative cooling. In certain embodiments, the SSRC coating comprises: TiO.sub.2 particles; inorganic particles selected from the group consisting of SiO.sub.2, CaCO.sub.3, SiC, ZnO, Al.sub.2O.sub.3, ZnO, and mixtures thereof; fluorescent pigment particles; and a polymer, wherein the coating has an overall emissivity of overall emissivity of about 0.90 between 3 to 50 m.
[0049] Advantageously, by combining the TiO.sub.2 particles and the fluorescent pigment particles, the SSRC coatings can yield an effective solar reflectance of about 0.94 through the Purcell-effect enhanced fluorescent emission, and the wide particle size distribution of the inorganic particles can contribute to enhanced broadband emissivity of about 0.90 between 3 to 50 m for the SSRC coatings described herein.
[0050] The TiO.sub.2 particles can have a rutile crystal structure, an anatase crystal structure, or a mixture thereof. In certain embodiments, the TiO.sub.2 particles are amorphous or substantially crystalline. The TiO.sub.2 particles can have any shape including, but not limited to, spherical, hollow microspheres, ellipsoidal, polyhedral, rod-shaped, plate-shaped or irregular in shape.
[0051] The TiO.sub.2 particles can range in size between 0.01 m to 100 m; 0.05 m to 100 m; 0.05 m to 50 m; 0.05 m to 40 m; 0.05 m to 30 m; 0.05 m to 20 m; or 0.05 m to 10 m. In certain embodiments, the TiO.sub.2 particles have an average particle size between 0.1 m to 1 m; 0.1 m to 0.9 m; 0.1 m to 0.8 m; 0.1 m to 0.7 m; 0.1 m to 0.6 m; 0.1 m to 0.5 m; 0.2 m to 0.5 m; or 0.3 m to 0.5 m.
[0052] The TiO.sub.2 particles can have a polydispersity index (PDI) of 0.08 to 0.5. TiO.sub.2 particles having a wide particle size distribution advantageously provide a high reflectance throughout the solar spectrum region. In certain embodiments, the TiO.sub.2 particles are rutile TiO.sub.2 particles sold under the trademark Ti_pure R-902 by DuPont Chemicals Co., Ltd.
[0053] The inorganic particles can have any shape including, but not limited to, spherical, hollow microspheres, ellipsoidal, polyhedral, rod-shaped, plate-shaped or irregular in shape. In certain embodiments, the inorganic particles are hollow microspheres.
[0054] The inorganic particles can range in size between 1 m to 200 m; 1 m to 180 m; 1 m to 160 m; 1 m to 150 m; or 10 m to 150 m.
[0055] In certain embodiments, the inorganic particles comprise glass particles. The glass particles can be hollow glass microspheres. In certain embodiments, the inorganic particles comprise hollow glass microspheres with a particle size D10 of 22-35 m, D50 of 40-65 m, and D9070-120 m. In certain embodiments, the hollow glass microspheres are sold under the name Hollow Glass Microspheres H20, H25, H32, H38Hs, H40, H46, or H60 supplied by Sinosteel Maanshan New Material Technology Co., Ltd; or glass hollow microspheres sold under the name 3M Glass Bubbles K15, Glass Bubbles K20, Glass Bubbles K25, or Glass Bubbles S15, supplied by 3M; or mixtures thereof.
[0056] The fluorescent pigment particles may comprise any organic or inorganic fluorescent material. In certain embodiments, the fluorescent pigment particles comprise ZnS:Cu, ZnS:Ag, (Zn,Cd)S:Cu, (Ca,Sr)S:Bi, rare earth metal doped LuPO.sub.4, rare earth metal doped Sr.sub.2MgSi.sub.2O.sub.7, rare earth metal doped CaAl.sub.2O.sub.4, rare earth metal doped MgAl.sub.2O.sub.4, rare earth metal doped BaAl.sub.2O.sub.4, rare earth metal doped SrAl.sub.2O.sub.4, and mixtures thereof. MAl.sub.2O.sub.4 doped with one or more rare earth metals, such as Eu.sup.2+, wherein M can be Ca, Ba, Sr, or mixtures thereof provide safe, chemically stable, very bright, and exhibit long-afterglow photoluminescence. Making rare earth metal doped MAl.sub.2O.sub.4 particles useful fluorescent pigment particles in the SSRC coatings described herein. Depending on the molar ratio of CaO, MgO, or SrO in the Al.sub.2O.sub.3 different aluminate structures may exist alone or as a mixture. For example, SrO may form various strontium aluminates with Al.sub.2O.sub.3, such as SrAl.sub.12O.sub.19, SrAl.sub.4O.sub.7, Sr.sub.4Al.sub.14O.sub.25, SrAl.sub.2O.sub.4 and Sr.sub.3Al.sub.2O.sub.6. Likewise, CaO may form various strontium aluminates with Al.sub.2O.sub.3, such as CaAl.sub.2O.sub.4, CaAl.sub.4O.sub.7, CaAl.sub.12O.sub.19, Ca.sub.3Al.sub.2O.sub.6, and Ca.sub.12Al.sub.14O.sub.13. All such strontium, calcium, and magnesium aluminates and mixed phases thereof when doped with one or more rare earth metals may be used as fluorescent pigment particles in the SSRC coatings described herein. In certain embodiments, the rare earth metal doped MAl.sub.2O.sub.4 particles further comprise B or Mn.
[0057] The one or more rare earth metal can be selected from the group consisting of Eu, Ce, Dy, Er, Gd, Sm, Tb, Nd, Pr, La, Ho, Yb, and Lu. The one or more rare earth metals may be in the +1, +2, or +3 oxidation state.
[0058] In certain embodiments, the rare earth metal doped LuPO.sub.4, rare earth metal doped Sr.sub.2MgSi.sub.2O.sub.7, rare earth metal doped CaAl.sub.2O.sub.4, rare earth metal doped MgAl.sub.2O.sub.4, rare earth metal doped BaAl.sub.2O.sub.4, rare earth metal doped SrAl.sub.2O.sub.4 are doped with Eu2+ and optionally one or more other rare earth metals.
[0059] In certain embodiments, the fluorescent pigment particles comprise LuPO.sub.4:Eu/Dy/Tb; SrAl.sub.2O.sub.4: Eu/Dy/Tb; Sr.sub.2MgSi.sub.2O.sub.7:Eu/Dy/Tb, ZnS:Cu; ZnS:Ag; (Zn,Cd)S:Cu, and (Ca,Sr)S:Bi. In certain embodiments, the fluorescent pigment particles comprise SrAl.sub.2O.sub.4:Eu.sup.2+,Dy.sup.3+,Yb.sup.3+. Other exemplary fluorescent pigment articles include, but are not limited to SrAl.sub.2O.sub.4:Eu.sup.2+,Dy.sup.3+; Sr.sub.4Al.sub.14O.sub.25:Eu.sup.2+,Dy.sup.3+; CaAl.sub.2O.sub.4:Eu.sup.2+,Nd.sup.3+; BaAl.sub.2O.sub.4:Eu.sup.2+,Pr.sup.3+; and MgAl.sub.2O.sub.4:Eu.sup.2+,Nd.sup.3+.
[0060] The fluorescent pigment particles can have any shape including, but not limited to, spherical, ellipsoidal, polyhedral, rod-shaped, plate-shaped or irregular in shape.
[0061] The fluorescent pigment particles can range in size between 1 m to 200 m; 1 m to 180 m; 1 m to 160 m; 1 m to 150 m; or 10 m to 150 m. In certain embodiments, the fluorescent pigment particles have an average particle size between 20 m to 70 m.
[0062] In certain embodiments, the fluorescent pigment particles down-convert the wavelength of incident light with peak wavelengths shorter than 450 nm to that of the emission light ranging from 500 to 700 nm.
[0063] The SSRC coating may comprise one or more polymers. The selection of the polymer can depend on the physical, chemical, optical, and thermal properties required for the specific application. Exemplary polymers useful in the SSRC coating described herein include one or more polymers selected from the group consisting of polymer comprises polystyrene, polyacrylate, polyalkylacrylate, polymethacrylate, polyalkylmethacrylate, polycarbonate, polyacryclic acid, polymethacrylic acid, and mixtures thereof, and copolymers thereof. In certain embodiments, the polymer is a polyacrylate emulsion, a poly-silicone-acrylate emulsion, a poly-styrene-acrylate emulsion, and mixtures thereof.
[0064] The self-cleaning properties of the SSRC coating can be improved by the incorporation of a hydrophobic polymer, such as polymer emulsions sold under the trademark Acronal ECO 702 AP by BASF SE.
[0065] The polymer may be a homopolymer or a copolymer selected from alternating copolymers, random copolymers, regiorandom copolymers, regioregular copolymers, or block copolymers.
[0066] In certain embodiments, the polymer is a poly(styrene-co-alkylacrylate) polymer or a poly(styrene-co-acrylic) polymer. The poly(styrene-co-alkylacrylate) polymer may include poly(styrene-co-C.sub.1-C.sub.10alkylacrylate) polymers; poly(styrene-co-C.sub.1-C.sub.8alkylacrylate) polymers; poly(styrene-co-C.sub.1-C.sub.6alkylacrylate) polymers; poly(styrene-co-C.sub.2-C.sub.6alkylacrylate) polymers; poly(styrene-co-C.sub.1-C.sub.4alkylacrylate) polymers; or poly(styrene-co-C.sub.3-C.sub.5alkylacrylate) polymers.
[0067] The SSRC coating may comprise TiO.sub.2 particles; inorganic particles; and fluorescent pigment particles are present in a mass ratio of 4-5:0.5-1.5:2-3, respectively. In certain embodiments, the SSRC coating may comprise TiO.sub.2 particles; inorganic particles; and fluorescent pigment particles are present in a mass ratio of 4-5:0.5-1.5:2-3; 4.25-4.75:0.75-1.25:2.25-2.75; 4.50-4.75:0.9-1.1:2.4-2.6; or 4.6-4.7:0.9-1.1:2.4-2.6, respectively
[0068] The SSRC coating may comprise TiO.sub.2 particles; inorganic particles; fluorescent pigment particles; and the polymer are present in a mass ratio of 4-5:0.5-1.5:2-3:6-7, respectively. In certain embodiments, the SSRC coating comprises TiO.sub.2 particles; inorganic particles; fluorescent pigment particles; and the polymer are present in a mass ratio of 4.25-4.75:0.75-1.25:2.25-2.75:6.25-6.75; 4.50-4.75:0.9-1.1:2.4-2.6:6.5-6.75; or 4.6-4.7:0.9-1.1:2.4-2.6:6.6-6.7, respectively.
[0069] The SSRC coating may further comprise one or more additives selected from the group consisting of a wetting agent, a dispersant agent, an anti-foaming agent, a suspending agent, a levelling agent, a coalescent agent, water, and mixtures thereof. Additional exemplary additives of the SSRC coating include, but are not limited to, stabilizers, dispersants, surfactants, paraffins, waxes, UV light stabilizers, rheology modifiers, mildewcides, biocides, fungicides, and other conventional additives.
[0070] The wetting agent may comprise one or more non-ionic surfactants. Exemplary non-ionic surfactants include, but are not limited to, polyoxyethylene octyl phenol (such as Triton X-100); alkylphenoxypolyethoxy (3) ethanol, polyoxyethylene (20) sorbitan monolaurate (Tween 20), polyoxyethylene (20) sorbitan monopalmitate (Tween 40), polyoxyethylene (20) sorbitan monostearate (Tween 60), polyoxyethylene (20) sorbitan tristearate (Tween 65), polyoxyethylene (20) sorbitan monooleate (Tween 80), polyoxyethylene (20) sorbitan trioleate (Tween 85), polyoxyethylene (20) palmitate (G2079), polyoxyethylene (20) lauryl ether; polyoxyethylene (23), polyoxyethylene (25) hydrogenated castor oil (G1292) and polyoxyethylene (25) oxypropylene monostearate (G2162). In certain embodiments, the wetting agent is a polyoxyethylene octyl phenol sold under the trademark Triton X-100 by DOW.
[0071] The dispersant agent may comprise one or more anionic surfactants. Exemplary anionic surfactants include, but are not limited to, alkyl carboxylates, alkylether carboxylates, polyacrylates, N-acylaminoacids, N-acylglutamates, N-acylpolypeptides, alkylbenzenesulfonates, paraffinic sulfonates, -olefinsulfonates, lignosulfates, derivatives of sulfosuccinates, polynapthylmethylsulfonates, alkyl sulfates, alkylethersulfates, monoalkylphosphates, polyalkylphosphates, fatty acids, alkali salts of acids, alkali salts of fatty acids, alkaline salts of acids, sodium salts of acids, sodium salts of fatty acid, alkyl ethoxylate, and soaps. In certain embodiments, the dispersant agent is a metal polyacrylate, such as sodium polyacrylate.
[0072] The anti-foaming agent may comprise a C.sub.12-C.sub.30 alkyl alcohol, such as iso-octadecanol or dodecanol, a silicone derivative, such as an alkylated silicone, a polydimethylsiloxane, or a polyalkylsiloxane, or a mixture thereof.
[0073] The suspending agent may comprise a poly(ethylene glycol ether) copolymer.
[0074] The coalescent agents include agent that is useful in inducing SSRC coating to form a condensed membrane at lower temperature. In certain embodiments, the coalescent agent is an alcoholic ether compound.
[0075] The SSRC coating may comprise up to 10% by weight of the one or more additives. In certain embodiments, the SSRC coating comprises up to 9%, up to 8%, up to 7%, up to 6%, or up to 5% by weight of the one or more additives.
[0076] The SSRC coating described herein can have an overall emissivity of about 0.90 between 3 to 50 m; and an infrared emissivity greater than 0.90 between 8 to 13 m. In certain embodiments, the SSRC coating has an infrared emissivity between 0.90-0.97; 0.91-0.97; 0.91-0.96; 0.92-0.96; 0.93-0.96; 0.94-0.96; or 0.95-0.96 between 8 to 13 m.
[0077] The SSRC coating may be applied to a surface of a substrate by deposition of a SSRC coating formulation comprising the SSRC coating and one or more solvents. The SSRC coating formulation may be a suspension, emulsion, or mixture. The solvent can be water, alcohols, ethers, esters, ketones, formamides, carbonates, alkanes, aromatic solvents or mixtures thereof. Exemplary solvents include, but are not limited to, water, ethyl alcohol, dimethylformamide, xylene, toluene, mineral spirits, a mixture of aliphatic carbons, methyl ethyl ketone, methyl isobutyl ketone butyl acetate; and 1-methoxy-2-propylacetate. The SSRC coating formulation may comprise up to 10%, up to 9%, up to 8%, up to 7%, up to 6%, or up to 5% by weight of the solvent. In certain embodiments, the solvent is water. In instances in which the solvent is water, the polymer may exist as a water based emulsion, such as a water-based emulsion comprising poly(styrene-co-alkylacrylate) polymer or a poly(styrene-co-acrylic) polymer.
[0078] The SSRC coating formulation can be readily prepared using any number of conventional methods known in the art. In certain embodiments, the method for preparing the SSRC coating formulation comprises: mixing the TiO.sub.2 particles, the inorganic particles, the polymer, the fluorescent pigment particles, solvent, and optionally one or more additives thereby forming the SSRC coating formulation.
[0079] In certain embodiments, the method for preparing the SSRC coating formulation comprises: mixing the TiO.sub.2 particles, the polymer, the fluorescent pigment particles, and solvent thereby forming a first mixture; optionally one or more additives to the first mixture; adding the inorganic particles and optionally one or more additives thereby forming the SSRC coating formulation.
[0080] In certain embodiments, the method for preparing the SSRC coating formulation comprises: combining the TiO.sub.2 particles, the polymer, the fluorescent pigment particles, and solvent thereby forming a first mixture; adding a wetting agent, dispersant, antifoaming agent, and suspending agent to the first mixture thereby forming a second mixture; adding the inorganic particles, antifoaming agent, and coalescent agent thereby forming the SSRC coating formulation.
[0081] The method for applying the SSRC coating to a surface of a substrate can comprise: applying a coating of the SSRC coating formulation to the surface of the substrate thereby forming a SSRC coating on the surface of the substrate; and optionally curing the SSRC coating.
[0082] The SSRC coating formulation can be applied to a surface of a substrate using any method known in the art, such as spin coating, printing, print screening, spraying, painting, brushing, and dip coating. The SSRC coating formulation described herein can be applied to a surface of a substrate using a brush, blade, roller, sprayer (for example, air-assisted or airless, electrostatic), vacuum coater, curtain coater, flood coater, or any other means known in the art. In certain embodiments, the surface of the substrate is pretreated by application of a coating of a primer coating comprising the SSRC coating formulation, which has been diluted by e.g., a factor , , or 1/10 of the concentration of the SSRC coating formulation concentration. Advantageously, the pre-treatment of the surface of substrates with micro cracks and/or roughness, such as concrete or wood, with the primer coating can impregnate the primer into the substrate to facilitate better bonding between the primer treated substrate and the SSRC coating formulation.
[0083] Once applied to a surface, the SSRC coating composition can optionally be cured by heating the SSRC coating composition at a temperature between 23 C. and 160 C. In certain embodiments, the SSRC coating composition is allowing the SSRC coating composition to stand at a temperature between 20 C. and 30 C. for 1 to 2 hours.
[0084] The SSRC coating formulation can be applied to a wide variety of surfaces such as, for example, the surface of substrates composed of paper, wood, concrete, cement, asphalt, metal (e.g., streel, aluminum alloy, etc), glass, gypsum, ceramic, ceramic tiles, plastic, plaster, masonry, resin, and roofing substrates such as asphaltic coatings, roofing felts, foamed polyurethane insulation; or to previously painted, primed, undercoated, worn, or weathered substrates. In certain embodiments, the SSRC coating formulation is applied to the exterior walls and/or roof of a commercial, industrial, or residential building, or to the exterior and/or interior surface of an automobile.
[0085] In general, the fundamental thermal processes involved in a typical SDRC device at temperature T can be grouped into four sources, as expressed in Eq. (1) below:
P.sub.cool(T)=P.sub.rad(T)P.sub.sunP.sub.atmP.sub.cond+conv(1)
where P.sub.rad(T), P.sub.sun and P.sub.atm are the thermal radiation, solar absorption and atmospheric longwave radiation absorbed by the device, respectively, and P.sub.cond+conv is the device's heat convection and conduction with the surrounding environment. These items can be expressed as:
P.sub.sun=A.sub.RC()I.sub.sun()d(2)
P.sub.rad=A.sub.RC()B(,T)d(3)
P.sub.atm=A.sub.RC()DLR()d(4)
where A.sub.RC() is the absorptivity spectrum of the device, I.sub.sun is the solar spectrum, B(, T) is the hemispherical black-body radiation power spectrum at T, DLR() is the atmospheric downward longwave radiation flux spectrum. In the existing SDRC designs in the literature, P.sub.sun is minimized by designing materials and/or structures with high solar reflectance. In addition, due to the narrow emissivity spectrum of these designs, P.sub.rad(T) and P.sub.atm are limited to the atmospheric transparency window of 8-13 m, beyond which the radiative heat exchange is strongly suppressed.
[0086] It is widely accepted that due to the limited radiation capacity, the steady-state temperature (when P.sub.cool(T)=0) of the existing spectrum-selective SDRC designs is strongly affected by the parasitic thermal load. By extremely suppressing the parasitic heating of the environment (e.g. using a vacuum chamber), i.e., the convective coefficient h.sub.c approaches zero, a spectrum-selective SDRC device was reported to be able to achieve a temperature reduction of 42 C. With increasing h.sub.c, which represents a more realistic working environment, however, the temperature reduction of the spectrum-selective SDRC design, with non-zero emissivity restricted to the wavelength range of 8-13 m, may become inferior to that achieved by a broad spectrum SDRC design. This is mainly because there are substantial non-zero transmission coefficients of the sky outside the main transparency window of 8-13 m. For example, in addition to the main transparency window, we note that the downward radiation is also weak around the wavelength range of 20-25 microns as shown in
[0087] To quantify the effect of heat exchange with the sky (i.e. P.sub.radP.sub.atm) on the SDRC performance of the two types of radiators, we carry out theoretical calculations by assuming an ideal emissivity of 0.9 from 3 m to 50 m for the broadband radiator and the same emissivity from 8 m to 13 m for the selective radiator, respectively (see
[0088] To fabricate the designed SSRC coating working in the framework of the broadband radiator, we choose commercially available polystyrene-acrylates emulsion as the matrix material, and TiO.sub.2 powder and glass microspheres as the functional fillers. Their constructability allows us to mix them easily to form a building coating and be conveniently applied on building envelops.
[0089] Here TiO.sub.2 is selected because of its high spectral reflectance in the visible (0.45-0.7 m) and near infrared (0.7-2.5 m) regions (see
[0090]
[0091] Now we examine the absorption and fluorescence properties of the SSRC coating thus formed. The solar reflectance of the SSRC coating under the unexcited state and the white coating is 0.898 and 0.895, respectively (see
P.sub.sun=P.sub.absP.sub.fluo(5)
where P.sub.abs is the solar absorption of the coating, and P.sub.fluo can be expressed as follows:
P.sub.fluo=.sub.emitE.sub.fluo()A.sub.RC()I.sub.sun()d(6)
where I.sub.sun is the solar spectrum, E.sub.fluo() is the excitation spectrum of the SSRC coating (black dashed line in
TABLE-US-00001 TABLE 1 Spectral solar reflectance measured for the coatings Sample Solar UV VIS NIR Unexcited SSRC coating 0.898 0.128 0.949 0.893 White coating 0.895 0.121 0.946 0.897
[0092] In experiments, the power of fluorescence emission is integrated as P.sub.fluo=P.sub.sun, in which =(ESRSR) is measured using the setup shown in
[0093] We then evaluate the SSRC capacity of our SSRC coating using a well-insulated apparatus (
[0094] To reveal the fluorescence contribution to SSRC, the FR and white coatings are painted, respectively, on two aluminium plates to perform field tests in August, and the result are shown in
[0095] For the first time, we carry out a continuous field test on two scale-model buildings (
[0096] One important metric that affects the SSRC coating's SSRC effect is the coating's solar reflectance, which may attenuate over time mainly due to ageing, weathering, and particulate accumulation when exposed to outdoor environments. To address this issue, the coating's weather resistance, chemical tolerance and self-cleaning properties are systematically evaluated. After 960 h of artificial accelerated weathering tests, the attenuation ratio of the coating's solar reflectance under the unexcited state is 3.7%. The excellent weather resistance (
TABLE-US-00002 TABLE 2 Measured spectral solar reflectance of the SSRC coating before and after treatment. Spectral and solar reflectance measured for the SSRC coating in the ground state before artificial accelerated weathering, and after weathering for 480 and 960 h, as well as after 480 h of salt spray tests, respectively. Unexcited SSRC coating Samples Solar UV VIS NIR Before weathering 0.898 0.128 0.949 0.893 After weathering for 960 h 0.861 0.155 0.892 0.874
[0097] The core design of this research is to develop a highly scalable cooling coating material towards the real-world applications of SDRC technologies, especially for large-scale building cooling. The experimental results presented above have clearly demonstrated that a variety of commonly used materials can be employed to fabricate a building coating with a significant SSRC effect. Instead of excessively pursuing the properties of raw materials or relying on sophisticated structural designs, we can also achieve effective cooling performances through simple compensation methods. The designed SSRC coating is not only cost-effective, environmentally friendly and convenient to use in construction, but also shows excellent durability and an outstanding self-cleaning capability. These characteristics remove the practical barriers to the application of current SDRC technologies for large-scale building cooling in real-world conditions.
[0098] In conclusion, we have successfully engineered a building coating material with sub-ambient radiative cooling through the combined effects of sunlight-induced fluorescence, particle scattering and materials' broadband emissivity. The proposed broadband radiator makes use of the sky as a temperature regulator to narrow the diurnal temperature difference of our SSRC coating, and also significantly broadens the scope of materials selection. Such generic design concept presented here can also be applied to other surface materials when cooling is in need under the sunlight. The approach presented here is cost-effective and hence opens up a totally new avenue in translating the SDRC technology into broad and practical applications in building environments, reducing the energy demand of building cooling while achieving human thermal comfort, improving human health and productivity.
[0099] Experimental: Material Selection
[0100] To fabricate the coating with fluorescent pigment (SSRC coating), a styrene-acrylate emulsion, grade EC0702, was purchased from BASF Corporation in Beijing, China and was used as the matrix (i.e., a water-based binder) of the coating. The functional pigments and fillers were selected as follows: a pigment (SrAl.sub.2O.sub.4:Eu.sup.2+,Dy.sup.3+,Yb.sup.3+) with yellow-green luminescence, its fluorescence quantum yield is about 68.24% (purchased from Shenzhen Yao De Sheng Technology Co., Ltd., Shenzhen, China), titanium dioxide rutile (grade Ti-Pure R-902, purchased from DuPont Chemicals Co., Ltd., Beijing, China), and hollow glass microspheres (purchased from Sino Steel Maanshan Institute of Mining Research Co., Ltd., Maanshan, China). The addition of inorganic fillers significantly enhances the infrared emissivity of the polymer matrix below 5 m and results in a broadband emitter with an overall infrared emissivity over 0.9.
[0101] Additionally, appropriate paint additives, including a wetting agent, a dispersant agent, an antifoaming agent, a suspending agent, a levelling agent, and a coalescent agent were selected to improve the quality and performance of the coating. All materials were used as received.
[0102] The optimized SSRC coating was composed of poly-styrene-butylacrylate emulsion (40.0 wt. %), luminous pigment (15.0 wt. %), titanium dioxide rutile (28.0 wt. %), hollow glass microspheres (6.0 wt. %), water (6.0 wt. %), wetting agent (0.2 wt. %), dispersant (0.3 wt. %), antifoaming agent (0.8 wt. %), suspending agent (2.5 wt. %), levelling agent (0.5 wt. %), and coalescent agent (0.7 wt. %). The yellow-green luminous pigment doped with 1.2 wt. % Yb.sup.3+ was selected as fluorescent pigment. To quantify the contribution of fluorescence in the cooling effect, a coating without fluorescent pigment (white coating) was also fabricated. The white coating has the same material components as the SSRC coating except the fluorescent pigment.
[0103] Experimental Procedure: Preparation of FR and White Coatings
[0104] The preparation of the SSRC coating proceeded as follows: The poly-styrene-acrylic emulsion, luminous pigment, titanium dioxide rutile, and an appropriate amount of water were first added into a mixing setup, followed by the addition of the wetting agent, dispersant, antifoaming agent, and suspending agent. The mixture was stirred at high speed (600 r/min) for 60 min. At this stage, the glass microspheres, antifoaming agent, and coalescent agent were added; the mixture was continuously mixed at a low speed for 20 min to fabricate the SSRC coating. The fabrication procedure of the white coating was identical to that of the SSRC coating. The coatings were painted onto different substrates for subsequent measurements.
[0105] Experimental Procedure: Characterization of Optical Properties
[0106] Following the ASTM E903-12 standard test method, a UV/VIS/NIR spectrophotometer (Lambda 750) equipped with an integrating sphere (150 mm diameter, Labsphere RSA-PE-19) was employed to measure the spectral reflectance of the white coating. Because the spectrophotometer's calibration protocol is based on the assumption that the wavelength of detected light is identical with that of incident light, it is inappropriate to directly measure the spectral reflectance of the SSRC coating under excited state (i.e., apparent effective spectral reflectance) using the UV-VIS-NIR spectrophotometer. Therefore, the spectral reflectance of the SSRC coating was measured under unexcited state after keeping the sample in a dark environment for a sufficiently long period to allow the fluorescent pigment to decay to its unexcited state. The solar reflectance was calculated by integrating the measured spectral signal weighted with air-mass-1.5 beam-normal solar spectral irradiance.
[0107] A Fourier-transform infrared spectrometer (FTIR, PerkinElmer Frontier FT-MIR/NIR) equipped with an integrating sphere was employed to characterize the infrared spectral response of the coating samples. A fluorescence spectrophotometer (NanoLog Infrared Fluorescence Spectrometer, Horiba Jobin Yvon) was used to measure the luminescence excitation and emission spectra of the SSRC coating sample at room temperature.
[0108] Experimental Procedure: Characterization of Overall Thermal Emittance
[0109] Following the ASTM C1371 standard test method for determining the emittance of materials near room temperature, a portable differential thermopile emissometer AE1 (Devices & Services Co., Dallas, Tex.) was used to measure the overall thermal emittances of the coatings.
[0110] Experimental Procedure: Experimental Observation of the Purcell Effect
[0111] Time-resolved fluorescence signals of the SSRC coating and a pristine fluorescent pigment sample were measured as follows: (1) both samples were excited by the sunlight; (2) the two samples were then placed in a dark environment to individually measure their fluorescence signals every 30 min for 4 h; and (3) the two sets of results were normalized by their respective maximum signal intensity.
[0112] Experimental Procedure: Determination of Fluorescence Contribution
[0113] Following ASTM E1918-16, the effective solar reflectance (ESR) of the SSRC coating was measured using a large aluminized Mylar (5.0 m long, 4.0 m wide, 500 m thick) coated with the SSRC coating, and the sample was directly placed on the concrete ground. Here ESR is defined as the ratio of the sum of the reflected solar irradiance and the fluorescence-emitted upflux to the solar intensity (21). The solar reflectance (SR) of the white coating (i.e., reference sample) painted on an identical aluminized Mylar was also measured. Two potable pyranometers (JTR05, Beijing JT Technology Co. Ltd) with a resolution of 1 W/m.sup.2 were used to measure the above-mentioned ESR and SR. The diameter of the sensor is 3.0 cm. The analogue output from the pyranometer was digitized with a readout meter that can be directly connected to a desktop.
[0114] The test was conducted on a clear sunny autumn day. One upward-facing pyranometer was used to measure the incident solar irradiance (I); concurrently, a downward-facing pyranometer was positioned at the centre of each painted aluminized Mylar to measure the reflected solar irradiance (I.sub.r) and the effectively reflected solar irradiance (I.sub.er), which was the sum of the reflected solar irradiance and the fluorescence upflux. According to ASTM E1918-16, the solar reflectance of the conventional white coating (SR) and the effective solar reflectance of the SSRC coating (ESR) can be calculated using the following equations:
[0115] For the measurement of these two metrics, the surface area of the samples should be infinite in theory. Therefore, when a downward-facing pyranometer is used, the sensor-to-surface view factor (F.sub.12) needs to be considered to correct the measured solar reflectance and effective solar reflectance, which otherwise would be underestimated. Here, F.sub.12 is the fraction of radiation leaving surface 1 that is intercepted by surface 2. Firstly, the view factor F.sub.12 of our system was determined following standard field tests. Subsequently, it was used to correct the measured solar reflectance of the white coating (SR) and the effective solar reflectance (ESR) of the SSRC coating. Finally, the true fluorescence contribution (ESRSR) can be obtained.
[0116] Note that the solar reflectance measured using a spectrophotometer is generally higher than that tested in the field under a clear sky illuminated by one sun at solar zenith by as much as 0.08, because the former one is the direct-normal solar reflectance and the latter one is the diffuse solar reflectance. On the other hand, the apparent effective solar reflectance (ESR) of a fluorescent material assessed by the spectrophotometer is much lower than the true ESR evaluated using the method presented above. Therefore, the true effective direct-normal solar reflectance of the SSRC coating is equal to the sum of the measured direct-normal solar reflectance of the SSRC coating in the unexcited state and the fluorescent contribution ESRSR and it is employed in the theoretical calculations in this work. Actually, the modified effective direct-normal solar reflectance value of 0.934 is higher than the value of 0.854 that tested in the field test by exactly 0.08, which agrees excellently with the literature value.
[0117] Experimental Procedure: Characterization of the Transient Radiative Power
[0118] An accurate pyranometer (EKO MS-802) and a data logger were used to measure the incident direct and diffuse solar irradiance. The wavelength range, irradiance range and the directional response (at 1000 W/m.sup.2) of the pyranometer are 285-3000 nm, 0-2000 Wm.sup.2 and 10 Wm.sup.2, respectively.
[0119] An accurate pyrgeometer (EKO MS-202) and a data logger were employed to measure the transient downwelling infrared. The wavelength range and the directional response (at 1000 Wm.sup.2) of the pyrgeometer are 4-50 m and 10 Wm.sup.2, respectively.
[0120] The upward-facing pyranometer and pyrgeometer were fixed together on a scale-model building's rooftop. The collected data were periodically downloaded and transferred to a desktop computer.
[0121] Experimental Procedure: Cooling Performance Tests
[0122] To investigate the sub-ambient cooling performance of the FR and white coatings, on-site measurements were carried out on self-designed cooling apparatuses for various painted substrates and scale-model buildings in August, September and October 2018, in Beijing, China.
[0123] Description of the Cooling Apparatus
[0124] As shown in
[0125] Description of the Scale-Model Building
[0126] Field tests were also performed using two un-insulated scale-model single-storey buildings on temporary concrete footings and located at the Pilot Test Base of the Technical Centre, China State Construction Engineering Co., Ltd., Beijing (
[0127] The FR cool coating was applied onto the roof and external walls of one building and the dry coating's thickness was 300 m.
[0128] Instrumentation
[0129] Negative temperature coefficient (NTC) metal-clad thermistors with 0.6 mm diameter and 0.1 C. accuracy are connected to an analogue-to-digital converter (A/D converter, 20 Bits) to measure the surface temperatures of the painted silicon wafer, copper and aluminium plates, the roofs of the scale-model buildings and the aluminized Mylar. For the copper and aluminium plates, the thermistors were inserted into the holes of 0.61 cm diameter in the middle of one surface of the plates. For the painted silicon wafer, the thermistor was mounted between the centre of the wafer back surface and a 1.0 cm thick aerogel blanket. For the roof surface, the thermistor was embedded into the centre of the roof, thus keeping the sensor surface and the roof surface at the same level. The upper surface of the roof temperature sensor was painted with the FR cool coating.
[0130] An NTC thermistor with 0.1 C. accuracy were installed in a sun-shielded area next to the cooling apparatuses to measure the ambient air temperature. A hygrometer was installed in a thermometer screen to measure the relative humidity, and an anemometer was fixed on an on-site weather tower attached to the side of a model building, with its top 1.0 m above the peak of the roof, to monitor the wind speed.
[0131] Data Acquisition Systems
[0132] Four multichannel data loggers (Ztic RM 400 series, Beijing Zhongtai Yanchuang Science and Technology Co., Ltd.) with 16 analogue input channels for each logger were used for the data acquisition. All sensors were scanned every 10 s to obtain a data point. The collected data were periodically downloaded and transferred via modem to a desktop computer.
[0133] Measurement of the Non-Radiative Heat Coefficient of the Cooling Apparatus
[0134] When the cooling apparatus is shielded with an aluminized Mylar sheet to block its access to the sky, the radiative heat exchange is minimized because of the high solar reflectance and infrared reflectance of aluminium, and the coating surface with area A reaches the stagnation temperature T.sub.0. At this temperature, P.sub.outA=P.sub.cond+convA=h.sub.c(T.sub.sT.sub.amb)A. Therefore, the well-known lumped parameter model can be employed to evaluate the h.sub.c. The solution of this model can be expressed as follows:
[0135] where , c and V are the density, specific heat capacity and the volume of the cooler, respectively.
[0136] For the painted aluminium substrate, =2700 kg/m.sup.3, c=880 Jkg.sup.1K.sup.1 and V=0.01 m. As a result, the equation 8 can be re-written as follows:
[0137] The non-radiative heat coefficient of the cooling apparatus, h.sub.c, can therefore be obtained by heating the aluminium substrate plate, recording its transient temperature and fitting the curve of the time dependence of the transient temperature.
[0138] Characterization of the Cooling Power
[0139] A square polyimide resistive heater (30.0-cm-long30.0-cm-wide) with an electrical resistance of 2.3 was adhered to the bottom side of the aluminium plate to heat the cooler and measure the cooling power corresponding to the observed temperature depression. A direct-current digital power source was employed to deliver the stepped ascending heat input by adjusting the input voltages (U). Therefore, the heating power P.sub.h could be obtained by the following equation:
[0140] where A is the area of the aluminium plate. The resistance tolerance of the polyimide resistive heater and the readout accuracy of the power source were 10% and 1.0%, respectively, yielding an experimental uncertainty of 10.1% in the measured cooling power, as computed using the method of square root of the sum of the squares.
[0141] Note that the silicon wafer cooler may not be suitable for measuring the cooling power because the acrylic supporter has a thermal conductivity of 0.20 Wm.sup.1K.sup.1, which might result in an overestimated cooling power value.
[0142] In this study, the cooling power was measured in a clear, windless and cloudless early autumn morning. Indeed, the thermal storage of the aluminum plate substrate might have enlarged the measured cooling power. Recording adequately the environmental parameters during the cooling power measurement can help correct the measured value.
[0143] To eliminate the influence of the substrate on the measured cooling power, we can theoretically calculate the net cooling power based on the actual surface temperature of the coating, solar intensity and DLR intensity. For example, as shown in
[0144] Experimental Procedure: Artificial Accelerated Weathering Tests
[0145] The artificial accelerated weathering resistance of the coating was tested using a xenon-lamp weather resistance test chamber (SN-66, Beijing Beifang Lihui Test Instrument Equipment Co., Ltd.) according to ISO (International Organization for Standardization) 11341-2004 (Paints and varnishes-Artificial weathering and exposure to artificial radiation-Exposure to filtered xenon-arc radiation). The upper surfaces of the coating specimens were exposed to the light source and sprayed with water using an 18/102 spray cycle (18 min of water spray/102 min of dryness). The exposure was stopped after 480 h and completed after 960 h, and the differences in appearance of the unexposed and exposed test specimens were visually observed, compared, and recorded. Additionally, the spectral reflectance values of the samples were measured again after each artificial accelerated weathering test period.
[0146] Experimental Procedure: Characterization of hydrophobicity and chemical tolerance of the SSRC coating
[0147] To characterize the hydrophobicity and self-cleaning property of the SSRC coating, a video-based contact-angle measurement system (OCA 15EC, DataPhysics Instruments GmbH, Germany) was used to measure the static contact angles using a sessile drop method. The liquid droplet volume was 3 L for the contact-angle measurements. The reported contact angles of different probing liquids are the average of 10 parallel measurements at different places on the coating surface.
[0148] To evaluate the surface free energy (SFE) of the coating, n-octane (99%, Tianjin Damao Reagent Company) was used as the non-polar liquid, and distilled water and formamide (>99.5%, MYM Biological Technology Company Limited) were selected as the polar liquids. These three probing liquids were employed to measure the contact angles on the flat coating surface and the Good-Van Oss-Chaudhury theory was adopted to compute the SFE and its dispersive and polar components.
[0149] Clearly, to maximize the benefits of the coating with sub-ambient day time cooling, it is of practical significance to make the coating self-cleaning.
[0150] To discern the nature of hydrophobicity of the coating developed in this work, the Good-Van Oss-Chaudhury theory, also referred to as acid-base theory, is used to compute the SFE components of the coating. According to this theory, the overall SFE () of any material may be obtained as follows:
=.sup.LW+.sup.AB(11)
and
.sup.AB=2{square root over (.sup.+.sup.)}(12)
[0151] where .sup.LW is the dispersive component, also referred to as the non-polar or the Lifshitz-Van der Waals (LW) component; .sup.AB is the polar (acid/base) component that comprises the Lewis acid component + and the Lewis base component .
[0152] The measured contact angles of water, formamide, and n-octane on the flat coating surface were (109.41.5), (83.41.9), and 0, respectively. Consequently, the computed SFE of the coating was 21.62 mN/m. The dispersive component SFE was 21.62 mN/m and that of the polar component was 0 mN/m, with those of the Lewis acid and base components being 0.27 and 0 mN/m, respectively. Theoretically, the acid component indicates a surface's propensity to have polar interactions with a second surface that has the ability to act basic by donating electrons; conversely, the base component describes a surface's inclination to have polar interactions with another surface that acts acidic by accepting electrons. Because the SFEs of the Lewis acid and base components were 0.27 and 0 mN/m, respectively, the hydrophobicity of the coating should have outstanding acid and alkali resistance.
[0153] In this study, a maximum temperature reduction of 6 C. was achieved on the well-insulated small device while 8 C. was achieved on the scale-model building. The stronger cooling effect observed on the scale-model building is mainly due to its bulky dimension, which has a 10 cm thick concrete roof beneath the SSRC coating. However, the well-insulated small device only has a 1 cm thick aluminum plate beneath the SSRC coating. When exposed to direct sunshine, the SSRC coating on the concrete roof of the scale-model building exhibits a more pronounced SDRC effect than that on the aluminum or copper plate, which can be well explained using the lumped-parameter model:
[0154] where T.sub.0 is the initial surface temperature, and T.sub.s is the surface temperature at time t, T.sub.amb is the ambient air temperature, h.sub.c is the device's convection and conduction coefficients; and , c, A and V are the density, specific heat capacity, surface area and volume of the substrate, respectively.
[0155] For a substrate with thickness d, Eq. (8) can be rewritten as follows:
[0156] Thus, the cooling effect of a surface depends on the density, specific heat capacity, and thickness of the substrate.
[0157] With the substitution of the thickness, density and specific heat capacity of the aluminum plate and concrete substrate used in our experiment, Eq. (2) can be rewritten for the two substrates, respectively, as follows:
[0158] For aluminum plate:
[0159] For concrete substrate:
[0160] For identical h.sub.c and t values, the two equations show that the sub-ambient temperature reduction (T.sub.sT.sub.amb) of the SSRC coating on the concrete roof is much higher than that on the aluminum plate.