COUPLER
20210131057 ยท 2021-05-06
Assignee
Inventors
- Keith MILLER (Cramlington, GB)
- Gary MILLER (Cramlington, GB)
- Gavin URWIN (Cramlington, GB)
- Chris BRADLEY (Cramlington, GB)
Cpc classification
E02F3/3622
FIXED CONSTRUCTIONS
E02F3/365
FIXED CONSTRUCTIONS
E02F3/3627
FIXED CONSTRUCTIONS
International classification
Abstract
A coupler including a housing with a top part for attachment to an excavator arm of an excavator, and a bottom part for attachment to an accessory for the excavator, such as an excavator bucket, the bottom part including a front jaw open to a front of the coupler for receiving a first attachment pin of an accessory and a rear pin receiving area for receiving a second attachment pin of the accessory, a latching member for the rear pin receiving area, the latching member including a body, a further jaw extending below the body, a release member extending forward of the body, an attachment point for an end of an actuator and a hole through the body into which a sprung member is located, wherein the sprung member extends through and to under the body and into or partially across a mouth of the further jaw.
Claims
1. A coupler comprising a housing with a top part for attachment to an excavator arm of an excavator, and a bottom part for attachment to an accessory for the excavator, such as an excavator bucket, the bottom part comprising a front jaw open to a front of the coupler for receiving a first attachment pin of an accessory and a rear pin receiving area open to a bottom of the coupler for receiving a second attachment pin of the accessory, the coupler further comprising a latching member for the rear pin receiving area, the latching member comprising a body, a further jaw extending below the body, a release member extending forward of the body, an attachment point for an end of an actuator and a hole through the body into which a sprung member is located, wherein the sprung member extends through and to under the body and into or partially across a mouth of the further jaw.
2. The coupler of claim 1, wherein the rear pin receiving area is a rear jaw that is open to a bottom of the coupler.
3. The coupler of claim 1, wherein the attachment point is part of, or associated with, an actuator or hydraulic ram receiving formation into which the head and/or cylinder of the actuator or ram is accommodated.
4. The coupler of claim 1, wherein the further jaw comprises a top wall, a back wall and a bottom wall, with its opening, opposing the back wall.
5. The coupler of claim 1, wherein the bottom wall of the further jaw comprises a lip at its free end.
6. The coupler of claim 1, wherein the further jaw comprises an angled slope leading from the back wall of the further jaw towards the free end of the further jaw at the end of the bottom wall, the angled slope defining a back part of the bottom wall, and on which the second accessory pin will sit upon closure of the rear pin receiving area.
7. The coupler of claim 1, wherein the bottom wall of the further jaw comprises a lip at its free end and the angled slope is combined with the lip to define a depression or a recess into which the second attachment pin of the accessory can rest in the event of a retraction of the further jaw, out of which the accessory pin would need to lift in order to clear the lip.
8. (canceled)
9. The coupler of claim 1, wherein the sprung member has an end face that is tapered, angled or rounded.
10. A coupler comprising a housing with a top part for attachment to an excavator arm of an excavator, and a bottom part for attachment to an accessory for the excavator, such as an excavator bucket, the bottom part comprising a front jaw open to a front of the coupler for receiving a first attachment pin of an accessory and a rear pin receiving area open to a bottom of the coupler for receiving a second attachment pin of the accessory, the coupler further comprising a latching member for the rear pin receiving area, the latching member comprising a body, a further jaw extending below the body, a release member extending forward of the body and an attachment point for an end of an actuator, the coupler further comprising a second latching member for the front jaw, the second latching member comprising a hub that is mounted for axial rotation about its axis, the hub having extending therefrom a front jaw blocking member and a release surface, the release surface angled away from the front jaw blocking member, the release surface being for engagement by, or indirectly by the release member extending from the body of the first latching member, wherein the rotation axis for the hub is located nearer the front of the coupler than the attachment pin seated position of the front jaw and the second latching member is spring biased into a front jaw blocking position in which the front jaw blocking member extends at least partially across the opening or mouth of the front jaw.
11. The coupler of claim 10, wherein the hub is provided as a tube or barrel onto which the additional parts are formed, moulded or mounted.
12. The coupler of claim 10, wherein the hub of the second latching member is pivotally mounted onto the frame by an axle pin.
13. The coupler of claim 10, wherein the second latching member is biased into its blocking position by means of a tension spring mounted between a flange extending from the hub, or some other part of the second latching member, and a fixed mounting position on the coupler housing, or the actuator.
14. The coupler of claim 13, wherein the fixed mounting position is provided by a pin extending through the housing's side wall.
15. The coupler of claim 10, wherein the hub is provided with a square section along at least a part of its length, which square section is mounted within a larger square tube or formation in a manner in which there is a variable relative angle of rotation therebetween, but with a default relative angle of rotation of about 45, with elastically deformable members provided in the four corners of the larger square to provide that default relative angle, the elastically deformable members bearing against the outside faces of the square section of the hub and the inside corners of the larger square.
16. The coupler of claim 10, wherein the hub is provided with a hollow square form along at least a part of its length, which hollow square form is mounted around a smaller square axle pin, in a manner in which there is a variable relative angle of rotation therebetween, but with a default relative angle of rotation of about 45, with elastically deformable members provided in the four corners of the larger square to provide that default relative angle, the elastically deformable members bearing against the outside faces of the square axle pin and the inside corners of the hollow square form.
17. The coupler of claim 15, wherein the outer square may be formed by an integral square section or by mounting a folded member forming three of the sides onto a flat surface, thus constructing the square form.
18. The coupler of claim 10, wherein the axis of the hub is a fixed axis relative to the coupler housing.
19.-21. (canceled)
22. The coupler of claim 1, wherein the top wall of the further jaw is nearer the top part of the coupler than a top wall of the rear jaw and the free end of the sprung member extends below that upper wall of the rear pin receiving area when in its extended position.
23. The coupler of claim 1, wherein the upper wall of the rear pin receiving area is substantially planar, with the first latching member being a sliding latching member.
24. The coupler of claim 1, wherein the front jaw has a recess in its bottom surface with a lip at the free end thereof.
Description
[0042] These and other features of the present invention will now be described in further detail, purely by way of example, with reference to the accompanying drawings in which:
[0043]
[0044]
[0045]
[0046]
[0047]
[0048]
[0049]
[0050] Referring first of all to
[0051] The top half has a pair of attachment holes for attaching the coupler to an excavator arm of an excavator using a first and second excavator arm pins (not shown).
[0052] The bottom half 18 instead has two jaws 22, 26 with a first jaw 22 being positioned to be open to the front 24 of the coupler whereas the second jaw 26 is open to the bottom 28 of the coupler 10. The second jaw is commonly referred to as the horseshoe, although it can have different shapes, including a narrower opening, a wider opening or a single sidefor a more variable accessory capacity, as this is a rear pin receiving area and the rear pin may be at a wider or narrower spacing from the first attachment pin of the accessory, dependent upon the size or manufacturer of the accessory.
[0053] The illustrated jaw is wider than it is deep, whereas the first jaw is deeper than it is wide. The rear jaw is wide so as to be useable on multiple different accessories, some of which have different pin spacing. Such a widthperhaps at least 2 the depth at the deepest part, is useful.
[0054] As
[0055] The first latching member 30 is for latching an accessory pin in the rear jaw 26, whereas the second latching member 74 is for latching a pin in the first jaw 22. The hydraulic cylinder 40, hydraulic lines for which are conventional in the art but not shown, is for powering the movement of the first latching member 30, which in this embodiment moves slideably within the coupler housing 88 between a latched condition in which a further jaw 34 of the first latching member engages against a latching pin to a release condition in which the further jaw 34 is pulled away from that attachment pin, in this embodiment by moving the latching member 30 closer to the front of the coupler 10. It is thus commonly referred to as the actuator. Other forms of actuator, such as pneumatic or screw-drive actuators, can instead be used.
[0056] Additional components include bearings and a pivot pin 98 for the second latching member 74 for pivotally mounting the second latching member 74 above and in front of the pin seating position of the front jaw such that it has a fixed axis 78 relative to the coupler housing 88, a piston pin 102 for fixedly mounting the free end of the piston 104 in the coupler housing 88 by locating the piston free end 104 inside the housing and then pushing through the piston pin 102 through the holes 100 in the side wall of the coupler housing, a fixed mounting position forming pin 92 for passing through another hole in the side wall of the coupler 94 and a tension spring 86 for hooking onto a fixed mounting portion of the pin 92 at one end, and a flange 84 of the second latching member 74 at the other end. It can be affixed thereto at the other end by a further pin 106, as per this example. That further pin 106 may be press fitted or screwed into a hole in the flange 84. Other means of attachment means may be provided such as a grooved fixed pin onto which the eye of the tension spring can be affixed, much like on the fixed position pin 92.
[0057] As for the first latching member 30, it has a hydraulic ram or piston receiving formation 38, which in this case is a generally semi-circular recess for receiving the cylindrical barrel of the cylinder 40 and a flanged receiver 108 for engaging with flanges 110 in the head 112 of the cylinder 40. In this embodiment there is a flanged receiver on both sides of the semi-cylindrical formation 38 for receiving flanges 110 on either side of the head 112 of the cylinder 40. The distal end of the piston 104 will then be mounted to the housing at a fixed position.
[0058] In an alternative embodiment, the cylinder and piston may be reversed so that the head of the cylinder is fixed to the housing 88 and the free end of the piston 104 is instead mounted on the first latching member 30.
[0059] In the illustrated embodiment, once the flanges 110 are inserted into the flanged receivers 108, a securement pin 114 can be used to lock it in place. For this purpose, a through hole 116 is provided through the head of the cylinder 112 and the sides of the flanged receiver.
[0060] In the semi-cylindrical receiving formation of the latching member 30 there is also a hole in the base thereof extending through to the mouth of a further jaw 34 of the first latching member 30 into which, and out through the end of which, a sprung member 44 can be inserted. As shown, the sprung member 44 includes a flanged cylinder with a tapered or rounded end face 68, the flange preventing the sprung member 44 from exiting out through the bottom of the hole 42. There is also a spring or biasing means for positioning within that sprung member for creating a biasing force for it. Preferably the biasing force within the sprung member is in the order of 50 to 400N. Typically the spring force will be tailored for a particular coupler, although perhaps the spring force is in the order of 50 to 100 Newtons for a mini coupler, with working loads not exceeding 6,000kg, between 80 and 200 Newtons for a midsize coupler, with working loads not exceeding 12,000 kg, and perhaps between 150 and 300 Newtons for a large coupler with working loads not exceeding 22,000 kg. It will be appreciated though that the spring force required will depend on the geometry of the sprung member, the body and the hook, along with the mass off the hook assembly and the accessory loading on the coupler, e.g. a bucket either when empty, or under no load, or when fully loaded with soil. Preferably the spring force, however, is large enough to carry the working load of the accessory, but low enough to be overridden by the actuator driving the first latching member into its open configuration.
[0061] Finally a capping plate 118 is attached down onto the top of the hole to close it and thus lock the sprung member 44 in and partially out through the bottom of the hole. At least two screws are provided for the purpose of locking down that capping plate. Two of the screws 120 are shown.
[0062] The body of the first latching member 30 also has extending from its forward end a release member 36. That release member 36 is provided for interaction with the mechanism for releasing the second latching member 74. In this embodiment, this is achieved by the free end of the release member 36 directly engaging a release surface 82 provided on the second latching member 74. In this embodiment, that release surface 82 is separate to the flange 84 onto which the spring 86 is attached.
[0063] The second latching member 74 additionally comprises a front jaw blocking member 80, which in this embodiment is positioned between the flange 84 and the release surface 82, such that the three features are spaced along the length of a barrel 76 of the second latch member 74. It would be possible, however, for two or more of these components to be amalgamated into a single structure on the hub 76.
[0064] An example of a coupler similar to this first embodiment, just from a side view, is shown in
[0065] The free end of that front jaw blocking member 80 is also arranged so that should the first attachment pin 122 be attempted to be removed from that jaw 22, it thus engaging that blocking member, the second latching member 74 will tend to rotate into a more closed condition.
[0066] As known in the art, the second latching member will have flanges or surfaces thereon which interact with elements or surfaces on the coupler housing 88 to restrict rotational movement of this second latching member so that it will allow degrees of rotation of perhaps no more than 50 to 90 between fully blocking and fully open. Its default rest position, however, may be 20 to 45 from the fully open position, whereby a degree of rotation of 30 may be enough. More usually, though there is the illustrated ability to further block the opening as this can then offer an additional benefit as discussed below., and as shown in
[0067] As shown in
[0068] Referring again to
[0069] Referring next to
[0070] As can be seen, in this embodiment the sprung member 44 is retained by the capping plate 118, and comprises an inner spring 130 and an outer member 132, which outer member is adapted to extend beyond and into the rear jaw of the coupler for engaging or nearly touching a second attachment pin 134 of the accessory when the accessory is fully attached in the coupler. There may be a space between the second attachment pin 134 and the sprung member 44 if the second attachment pin has a smaller diameter, or if the pin sits deeper into the jaw. Alternatively, the sprung member may not be quite as far extended into the rear jaw. In this embodiment, however, the accessory pin 134 and the sprung member are sized, shaped and positioned such that the pin contacts that extended sprung member when the accessory, and its pins, are tightened into the coupler. Ideally the sprung member would be biasing against the pin, for positive engagement thereof.
[0071] The sprung member 44 comprises the spring and the outer member 132 held into a biased outward position by the engagement of the capping plate 118 with the upper end of the spring 130. Shoulders of the flange 136 around the top of the outer member 132 prevent full escape of the outer member 132 through the rear jaw as their shoulders engage on the top edge of the hole through which the outer member extends.
[0072] In this embodiment, the spring 130 is shown to be a coil spring. The coil spring has a high compressive force to ensure a default extended position for the outer member. Preferably this force should exceed 50N. For example it might be between 50N and 400N. As before though the chosen force will be appropriate for the geometry of the coupler and the accessory to be used therewith, to allow retention of the accessory, but overriding of the force by the actuator 40.
[0073] The distal end or free end of the outer member 132 provides an end face 68 which has a tapered or rounded surface. The tapered or rounded surface facilitates a clicking in of the second attachment 134 into the further jaw 34 upon extension of the cylinder 40. Further, it allows the additional extension of the sprung member into the rear jaw to aid in retention of the second pin 134.
[0074] The further jaw of the latching member 30 is provided with a top 48 (see
[0075] The bottom 52 comprises three areasfirst an angled slope which extends rearwardly with an opening taper before then curving up to form a tip or lip 60. The change of direction thus forms a recess 64, which recess allows an attachment pin 134 to catch in the recess. The recess can be wider or narrower than illustrated though, perhaps with different side angles, or a longer bottom part.
[0076] In use, if there is a tendency for the first latching member to creep towards a jaw opening condition, then this would likely try to release the attachment pin out of the further jaw, by it initially falling down the angled slope, and it then passing through the recess and potentially over the tip or lip. However, that movement would at least partially be against the bias of the sprung member, and the bias-force would be increased upon any attempt to lift the pin over the lip or out of the recess. With the force provided by the sprung member, an equilibrium would be found, whereupon the creep would stop.
[0077] This action, together with the second latching member resisting exit of the first attachment pin from the first jaw, means that upon the creep stopping, a detachment of the accessory will be prevented, even if the hydraulics of the cylinder fail.
[0078] Instead of a coil spring 130 for the sprung member, there could be provided a rubberised spring in which compression thereof widens the walls thereof, thus closing the inner dimension. Such an arrangement is shown in
[0079] As shown in
[0080] In this embodiment, the full retraction of the cylinder 40 pulls the further jaw almost clear of the rear jaw 26, but not fully clear. Other embodiments may allow it to pull further or less, but it should pull far enough to release the accessory pins of any accessory intended to be used with the coupler.
[0081] It will be appreciated from the above that the resistance to compression of the sprung member 44 provides a protection against the cylinder failure.
[0082] The coupler also offers other modes of protection.
[0083] In
[0084] Referring next to
[0085] Referring next to
[0086] The present invention this enables an accessory attached to the coupler to be releasable only by a proper procedure, as per
[0087] Referring next to
[0088] Instead of the outer cage 138 being a square, it could be three sides attached to a flat face of the assembly comprising one or more of the flange 84, the front jaw blocking member 80 or the member comprising the release surface 32 and/or the reverse side 136.
[0089] As shown in
[0090] Referring next to
[0091] Referring finally to
[0092] If instead this is an unsafe release, the second latching member 74 will be in an advance blocking condition whereby the finger 152 will pass over the top of the member comprising the release surface 82 which will either allow the finger 152 to instead block the second latching member 74 from being opened or will allow a second finger 154 to rotate around to block the rotation of the second latching member 74.
[0093] Preferably the range of movement of the second latching member is 30 from the default position, such that it rotates upwards into the open configuration and downwards into the advance blocking condition.
[0094] These and other features of the present invention have been described above purely by way of example. Modifications in detail may be made to the invention within the scope of the claims appended hereto.