Exploiting compression heat in heat engines
10982569 ยท 2021-04-20
Assignee
Inventors
Cpc classification
F02G5/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B53/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01K25/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01K11/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03G7/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01K7/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01K23/065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03G7/06112
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01K23/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16T1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01K9/003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F22D7/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B2053/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03G7/0614
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01K7/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01K23/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E20/14
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01K7/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01K23/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B53/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03G7/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01K25/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02G5/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B53/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01K23/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16T1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A dual-cycle heat engine employing a first cycling working fluid and a second cycling working fluid whose cycles overlap when fused into a combined working stream so as to preserve compression heat generated during compression of the first working fluid thereby yielding enhanced work extraction when complying with additional thermodynamic requirements.
Claims
1. A method of exploiting heat during work generation in heat-engines, the method comprising: compressing vapor of a first liquid-vapor working fluid while contacting a second liquid working fluid so as to form a combined liquid working fluid containing compression heat and condensation heat released from compression and condensation of the vapor of the first liquid-vapor working fluid; isobarically vaporizing the combined liquid working fluid into a vaporized combined working fluid; expanding the vaporized combined working fluid into an expanded combined working fluid so as to extract work from the combined working fluid; splitting the expanded combined working fluid into the first liquid-vapor working fluid and a second liquid-vapor working fluid; and isobarically condensing vapor of the second liquid-vapor working fluid into the liquid working fluid.
2. The method of claim 1, further comprising pressurizing the second liquid working fluid prior to the compressing vapor of a first liquid-vapor working.
3. The method of claim 1, wherein the expanding the vaporized combined working fluid is implemented adiabatically.
4. The method of claim 1, wherein the first liquid-vapor working fluid and the second working fluid have the same identity.
5. The method of claim 4, further comprising pressurizing the combined liquid working fluid.
6. The method of claim 1, wherein the adiabatically expanding the vaporized combined working fluid is implemented in two separate stages.
7. A method of exploiting heat during work generation in heat-engines, the method comprising: mixing a liquid-vapor working fluid and a liquid working fluid so as to form a two-phase combined working fluid; compressing vapor of the combined working fluid into a liquid while contacting a liquid component of the combined working fluid working fluid so as to capture compression heat and condensation heat; isobarically vaporizing the combined working fluid into a vaporized combined working fluid; expanding the vaporized combined working fluid into an expanded combined working fluid so as to extract work from the combined working fluid; splitting the expanded combined working fluid into the liquid-vapor working fluid and a second liquid-vapor working fluid; and isobarically condensing vapor of the second liquid-vapor working fluid into the liquid working fluid.
8. The method of claim 7, wherein the compressing vapor of a first liquid-vapor working fluid is implemented through adiabatic compression.
9. The method of claim 8, further comprising pressurizing the liquid component of the combined working fluid working fluid.
10. A dual working-cycle, heat engine comprising: a compressor operative to compress and condense vapor of a first liquid-vapor working fluid while contacting a second liquid working fluid so as to form a combined liquid working fluid containing compression heat and condensation heat released from compression of the vapor of the first liquid-vapor working fluid; an isobaric heater operative to vaporize the combined liquid working fluid into a vaporized combined working fluid; at least one expander operative to expand the vaporized combined working fluid into an expanded combined working fluid; a splitter operative to split the expanded combined working fluid into the first liquid-vapor working fluid and a second liquid-vapor working fluid; and an isobaric condenser operative to condense vapor of the second liquid-vapor working fluid into the liquid working fluid.
11. The heat engine of claim 10, further comprising a pump operative to pressurize the second liquid working.
12. The heat engine of claim 10, wherein the first liquid-vapor working fluid and the second working fluid have the same identity.
13. The heat engine of claim 1, wherein the at least one expander is implemented as a Wankel expander.
14. A dual working-cycle, heat engine comprising: a combiner operative to mix a liquid-vapor working fluid and a liquid working fluid so as to form a two-phase combined working fluid; a two-phase compressor operative to compress vapor of the combined working fluid into a liquid while contacting a liquid component of the combined working fluid working fluid so as to capture compression heat and compression heat; an isobaric heater operative to vaporize the combined working fluid into a vaporized combined working fluid; an expander operative to expand the vaporized combined working fluid into an expanded combined working fluid so as to extract work from the combined working fluid; a splitter operative to split the expanded combined working fluid into the liquid-vapor working fluid and a second liquid-vapor working fluid; and an isobaric condenser operative to condense vapor of the second liquid-vapor working fluid into the liquid working fluid.
15. The heat engine of claim 14, wherein the two-phase compressor is implemented as an adiabatic two-phase compressor.
16. The heat engine of claim 14, wherein the expander is implemented as an adiabatic expander.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The subject matter regarded as the invention is particularly pointed out and distinctly claimed in the concluding portion of the specification. The features, operation and advantages of the invention are best understood in reference to the following detailed description in view of the accompanying drawings in which:
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(27) It will be appreciated that for the sake of clarity, depicted elements may not been drawn to scale and reference numerals may be repeated among figures to indicate corresponding or analogous elements.
DETAILED DESCRIPTION
(28) The present invention is an improved heat engine exploiting customarily discarded, internally generated heat in the form of either compression heat generated prior to expansion or intermediate condensation heat generated after expansion in a heat engine cycle. The use of this internally generated heat negates the necessity to restore lost energy content of the system to extract work, thereby enabling additional energy supplied to the system to be more efficiently exploited during work extraction.
(29) Required entropy increase typically achieved through heat discharge is now achieved also through mixing of the captured of intermediate-temperature compression heat or intermediate-temperature condensation heat and high-temperature external heat supplied to the engine.
(30) The disclosed heat engine replaces the traditional high-temperature, heat source with a combined heat having a medium temperature derived from both the high-temperature heat source and the intermediate temperature, internal heat released prior to expansion from either compression of a working fluid, or in another embodiment, released during working fluid condensation. The reduction of temperature of the combined heat is the chosen tradeoff for the increased energy content; a configuration counter-intuitive to common practice today. The intermediate-temperature heat is recoverable through a second working fluid in physical contact with the working fluid from which the intermediate-temperature heat is emanating.
(31) The following terms will be employed through the present document:
(32) The term fluid refers to either a liquid, gas or elastic or variable shape solids.
(33) The term preliminary heat refers to internally generated heat released either from pre-expansion compression or condensation of a working fluid implemented as a liquid or gas and heat released from stretching or contraction of a working fluid implemented as an elastic solid. It is internally generated heat because the heat is generated from thermodynamic processes, like pressurization, compression, condensation for example, acting on a working fluid employed within the engine and not provided from a heat source external to the engine.
(34) The term engine the entire work yielding system regarding the various embodiments. Expanders employed within a system are not deemed engines. In contract, the discussion setting forth the theoretical development, the term engine refers to expanders for the sake of clarity.
(35) Additional or external heat refers to heat provided from a heat source external to the engine.
(36) The term combined heat refers to a combination of internally generated intermediary-temperature heat and high temperature heat supplied from a heat source external to the engine. The combined heat drives the engine.
(37) Integrated work-cycle refers to a work cycle formed from two parallel work cycles having a degree of overlap during at least one stage of their respective cycles.
(38) Intermediary condensation refers to condensation that occurs at an intermediate temperature.
(39) The abbreviation LP refers to low pressure.
(40) The abbreviation MP refers to medium pressure.
(41) The abbreviation MHP refers to medium high pressure.
(42) The abbreviation HP refers to high pressure.
(43) It should be appreciated that these terms, and similarly terms of relative temperature, emphasize relative values to each other and are not intended to denote a particular numerical value.
(44) In reference to the relative temperature differences between various heat reservoirs and heat sinks, the abbreviation T.sub.L refers to a low temperature of the surroundings; T.sub.H refers to a high temperature of heat external to the engine, and T.sub.M or T.sub.combined refers to a medium temperature.
(45) Intermediary or intermediate heat refers to heat generated internal to the engine and has an intermediate temperature that is greater than low temperature and less than high temperature external heat. Heat combined from external and intermediary heat is deemed to have a medium temperature for the purposes of this document.
(46) The term polytropic refers to process in which the polytropic index, n is between 1 and ; the ratio of heat capacities C.sub.p/C.sub.v. For the purposes of this document, polytropic expansion has a polytropic index n different than that of polytropic compression. Polytropic expansion refers to processes in which the polytropic index n is between and the polytropic index of compression whereas polytropic compression has a polytropic index n is closer to 1.
(47) The following details are set forth to provide a thorough understanding of the invention; however, it should be appreciated that the present invention may be practiced without these specific details and that well-known methods, procedures, and components are omitted for the sake of clarity.
(48) Turning now to the figures,
(49) In accordance with the first law of thermodynamics:
Q.sub.H=W+Q.sub.L
The Carnot efficiency of a classic reversible heat engine .sub.CE is given as:
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(54) However, even on a theoretical level, the absence of an entropy increase of this configuration would render such a configuration inoperative and is a violation of the second law of thermodynamic and would constitute a perpetual motion machine.
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(56) Assuming the following: 1. The quantity of heat discharged to the cold heat reservoir by the classic reversible heat engine Q.sub.L is equal to the quantity of heat drawn from the cold heat reservoir Q.sub.L by the classic reversible heat pump:
Q.sub.L=Q.sub.HE-OUT=Q.sub.HP-IN 2. The temperature of the hot heat reservoir of the classic reversible heat engine is less than the temperature of the hot heat reservoir of the classic reversible heat pump:
T.sub.H>T.sub.M
(57) In accordance with the first law of thermodynamics:
Q.sub.M=W.sub.HE-OUT+Q.sub.L
Q.sub.H=W.sub.HP-IN+Q.sub.L
(58) The Carnot efficiency of the classic reversible heat engine is:
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(60) The Carnot efficiency of the classic reversible pump is:
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(62) Since the first law of thermodynamics is Q.sub.L=Q.sub.MW.sub.HE-OUT and since the Carnot efficiency of classic reversible heat engine is
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it follows:
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(65) In regard to the classic reversible heat pump, the first law of thermodynamics is Q.sub.L=Q.sub.HW.sub.HP-IN and since the Carnot efficiency of classic reversible pump is
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then it follows
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(68) From here:
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and since T.sub.H>T.sub.M then if follows Q.sub.H>Q.sub.M and from here that Q.sub.H=Q.sub.M+Q.sub.X and since according to a classic reversible heat engine
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(71) Since according to the first law of thermodynamics Q.sub.L=Q.sub.MW.sub.HE-OUT then
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(73) Since Carnot efficiency of a classic reversible heat pump is:
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(75) therefore
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(77) Given that T.sub.H>T.sub.M>T.sub.L, then
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(79) therefore W.sub.HP-IN>W.sub.HE-OUT
(80) From here W.sub.HP-IN=W.sub.HE-OUT+W.sub.X and from the first law of thermodynamics:
W.sub.HP-OUT=Q.sub.MQ.sub.L
W.sub.HP-IN=Q.sub.HQ.sub.L
then when equated
Q.sub.HQ.sub.L=Q.sub.MQ.sub.L+W.sub.X
from here
W.sub.X=Q.sub.HQ.sub.M
and because
Q.sub.H=Q.sub.M+Q.sub.X
then
W.sub.X=Q.sub.X
(81) From here, there needs to be an intermediary irreversible engine between the classic reversible heat engine and the classic reversible heat pump to provide the deficit work between the classic reversible heat engine output W.sub.HE-OUT and the classic reversible heat pump requirement W.sub.HP-IN. The intermediary irreversible engine receives Q.sub.X and converts to W.sub.X which constitutes the difference between the classic reversible heat pump heat output Q.sub.H and the heat of the classic reversible heat engine input Q.sub.M. This heat Q.sub.X is rendered theoretically entirely into the deficit work between W.sub.HE-OUT and W.sub.HP-IN as noted above. The two engines produce more work when only one of them releases heat to the environment and receives heat at the same temperature.
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(83) As shown, the irreversible heat engine, depicted in its compression and expansion stages, provides W.sub.x to make up the difference between the needed classic reversible heat pump work input W.sub.HP-IN and the classic reversible heat engine output W.sub.HE-OUT as noted above. W.sub.X is provided from Q.sub.x which is the difference of the theoretical, classic reversible heat-pump output Q.sub.out pump and the theoretical, classic reversible heat-engine input Q.sub.in engine as denoted in
(84) Theoretical combined heat Q.sub.comb theor theoretically drives the classic reversible heat engine and boosts the energy content U of the working fluid to achieve a work output level meeting the work requirements of the theoretical classic reversible heat pump as noted above.
(85) In this manner the irreversible heat engine is theoretically viable because of the entropy increase emanating from the above noted combination of different heats and rejection of heat to the surroundings from one of the two working streams. It should be appreciated that in practical implementation of the heat engine will function at a less than ideal efficiency in view of mechanical and system heat losses Q.sub.mech as is known to those skilled in the art.
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(89) Following are general features employed to implement the above theory and highlighted through comparison with traditional engines and accepted practice where appropriate. Without diminishing in scope, these features are set forth for an engine employing a compressible working fluid.
(90) In the instant engine, part of the entropy increase is achieved through mixing of different temperature heats into combined heat during the engine cycle prior to work generation. In contrast, traditional engines entropy increase is achieved through discharge of heat at the end of the work cycle.
(91) In the instant engine, efficiency is enhanced through physical placement of the heat source in a location removed from the engine to facilitate mixing of low-temperature compression and high-temperature external. In contrast, the heat source of traditional engines is juxtaposed to the engine to increase efficiency.
(92) In the instant engine, stored compression heat advantageously enables a wide variety of applications. In contrast, traditional engines typically transform heat energy into work in the absence of heat storage capacity.
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(94) As show, the gas component undergoes polytropic compression 5 and a portion the resulting compression heat is captured by the liquid phase. Heat transfer between the phases is facilitated BY the type of two-phase flow. In a certain embodiment, the phases contact each other in a dispersed two-phase flow, whereas in another embodiment they contact each other in transient two-phase flow, and in another embodiment, in separate two-phase flow. In this manner substantially all preliminary heat compression generated is preserved in either the gas phase or in the liquid phase In a certain embodiment, heat transfer between the phases is substantially complete so that each working fluid is at substantially the same temperature prior to proceed to the next process stage.
(95) After polytropic compression 5, the two-phase working fluid is separated 7 into a working gas and a working liquid.
(96) The working gas is further heated 9a with external high temperature heat and then adiabatically expanded 13a with a heat content derived from both the polytropic compression and the additional heat. The expanded gas is re-heated with high-temperature external heat 9c and re-expanded adiabatically 13c for additional work extraction. The expanded gas is recycled for additional polytropic compression 5.
(97) The working liquid is further pressurized 11 in a certain embodiment, and vaporized 9b with high-temperature external heat. The vaporized working liquid is then adiabatically expanded 13b with a combined heat content and work extracted. Additional work is extracted through condensation 10 back into working liquid. The condensate working liquid is recycled and combined with the recycled, work-extracted working gas to combine into a two-phase working fluid prior to reiterative polytropic compression 5, as noted above.
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(99) Polytropic compression 5 is implemented as a compression unit having a liquid ring compressor 15, a high-pressure pump 16, and a venturi ejector 17, in a certain embodiment. It should be noted that although the specific thermodynamic states are unspecified for each of the stages embodied in compression unit 5, the states at the inlet and outlet for the compression unit are known as will be discussed. It should also be appreciated that in a certain other embodiment the polytropic compression unit is implemented with a high-pressure pump and venturi ejector while in another embodiment the compression unit is implemented with only a liquid ring compressor.
(100) Liquid ring compressor 15 is configured to discharge working liquid to high pressure pump 16 where the working liquid is pressured and driven through venturi ejector 17 creating a suction drawing in the compressed working gas and ejecting a two-phase working fluid. A portion of the compression heat of the working gas is captured by the working liquid during contact through the venturi ejector such that the two-phase working fluid is loaded with substantially all the heat generated during all compression stages thereby increasing work yield in future expansion.
(101) After polytropic compression, the two-phase working fluid undergoes separation into separate gas and liquid components at separator 18.
(102) Isobaric heating of the working gas is implemented at heat exchanger 20 and adiabatic expansion and work extraction is implemented at expander 22. Additional, isobaric heating of the expanded working gas is implemented at second isobaric heater 20a and subsequent adiabatic expansion is implemented at adiabatic expander 22a. It should be appreciated that expander 22 or 22a may be implemented as one or more linked pistons, expanders, turbines, screw expanders or other expansion equipment providing similar functionality. One or more serially linked expanders are deemed as an expander set.
(103) Working liquid separated from the two-phase working fluid at separator 18 is pressurized at high pressure pump 19, in a certain embodiment, and vaporized at isobaric heater 21 with the addition of heat Q.sub.in sufficient to vaporize the working liquid. Adiabatic expansion 13b is achieved through intermittent feed of the vaporized working liquid into Wankel expander 24 by means of control valve 23, in a certain embodiment. As noted, in certain embodiments, using other types expansion equipment is employed.
(104) After adiabatic expansion additional work is extracted in condensation unit 10. Condensation unit 10 includes a Wankel condenser 25, an isobaric cooler 26, and a high-pressure pulse pump 26, according to an embodiment. The vaporized working liquid is condensed in a Wankel condenser 25 and a portion of the condensate is cooled at isobaric cooler 26 where heat is discharged to the surroundings. The cooled condensate is ejected onto the Wankel cooler by high-pressure pump 28 to provide instantaneous cooling of the vaporized working liquid while extracting additional work of condensation. In certain embodiments, condensation is achieved in the absence of work extraction.
(105) Low pressure pump 27 recycles the now liquid working fluid to the polytropic compression unit 5 for polytropic compression.
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(107) TABLE-US-00001 TABLE 1 LIQUID PHASE WORK CYCLE Refrigerant R123 1.181 kg H Work P (Mpa) T ( C.) (kj/kg) Heat (kJ) (kJ) Inlet 0.11 30.0 231.4 0.00 0.00 ring compressor 15 Outlet 2.0 146.5 367.2 160.38 0.00 ring compressor 15 Adiabatic 12.0 157.6 376.3 0.0 10.75 pump outlet 19 Isobaric 12.0 240 484.6 127.90 boiler outlet 21 Adiabatic 0.11 55 427.8 0.00 67.0 expander outlet 24 0.11 30 231.4 231.95 Isobaric condenser outlet 27 56.33 56.33
(108) The efficiency in the liquid-phase working-fluid is set forth in Table 2 below:
(109) TABLE-US-00002 TABLE 2 LIQUID PHASE WORK CYCLE Refrigerant R123 1.181 kg Efficiencies Work of Carnot condensation Net work Efficiency efficiency (kJ) (kJ) (%) (%) 21.26 56.33 19.5 40.9
(110) The condition of the gas-phase working fluid are set forth in the Table 3 below:
(111) TABLE-US-00003 TABLE 3 GAS-PHASE WORK CYCLE Nitrogen 0.856 kg P (Mpa) T ( C.) Heat (kJ) Work (kJ) Outlet 2.00 146.5 160.38 234.39 ring compressor 17 Isobaric 2.00 240 83.17 boiler outlet 20 Adiabatic 0.70 106.20 108.79 expander outlet 22 Isobaric 0.70 240.00 119.04 boiler outlet 20a Adiabatic 0.11 30.000 167.43 expander outlet 22a 41.83 41.83
(112) The increase in efficiency achieved with the two-phase working-fluid relative to a single liquid phase working fluid is set forth tin Table 4 below:
(113) TABLE-US-00004 TABLE 4 Integrated Efficiency of Liquid R123 and Gaseous Nitrogen Integrated Efficiency Gain Integrated Total Relative to Single Efficiency Efficiency R123 Working (%) (%) Stream (%) 29.7 36.2 85.6
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(115) As shown, the two liquid working fluids are merged into a single liquid stream during pressurization 32 and isobaric heating 33 where the merged liquid steam is vaporized. The vaporized liquid stream is then split 34 into two streams of unequal mass flow, in an embodiment. Both streams are adiabatically expanded in parallel; however, the stream of lesser mass flow is partially expanded 35 while the stream of greater mass flow is fully expanded 36. The full expansion advantageously reduces heat ejection to the surroundings in subsequent condensation 10. After condensation 10, the condensate is pressurized 37 and brought into physical contact with the partially expanded, vaporized liquid stream, causes its condensation 38, and merges with the new condensate. Condensation heat released is captured by the pressurized condensate and advantageously pre-heats the pressurized condensate and then merges with the new condensate to form a single liquid working stream. The combined liquid working stream is recycled for pressurization 32 as shown.
(116) It should be appreciated that in a certain embodiment the stream splitting is implemented into streams of equivalent mass flow. In regard to condensation work, a certain other embodiment extracts work at only one of the work streams, whereas work is not extracted during condensation. Furthermore, in a certain embodiment, heat is rejected to the surroundings from both work streams.
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(118) As shown, a merged liquid working stream is pressurized at high pressure pump 41, vaporized at isobaric heater 21, and divided into a first working fluid and a second working fluid at splitter 43 of unequal mass flow.
(119) As shown, each of the working streams is separately, adiabatically expanded in parallel in adiabatic Wankel expanders 42 and 44. Expander 44 is configured to operate at a greater expansion ratio than that of expander 42. After expansion at expander 44, the second working fluid is cooled 10 through condensation in Wankel condenser 45 to advantageously extract additional work, in this embodiment. As shown a portion of the resulting condensate is further cooled in an isobaric cooler 26, where waste heat is ejected to the surroundings, and recycles to cool the working stream in condenser 45 after pressurization at low pressure pulse pump 48. As shown, the condensate of the second working fluid is pressurized at low pressure pulse pump 46 and pulse injected into Wankel condenser combiner 47 to condense the first working fluid in the presence of work extraction. Advantageously, the condensate of the second working fluid combines with the first working fluid at expander combiner 47 so that heat released from the condensing work stream is captured by the cooling condensate. The capture of this heat constitutes preliminary heating of the cooler condensate stream prior to additional heating as a portion of a merged condensate. The merged condensates are recycled as a single liquid working stream to isobaric heater 21 for re-vaporization.
(120)
(121) TABLE-US-00005 TABLE 5 REFRIGERANT R123 Primary work-cycle 2.216 kg H Work P (Mpa) T ( C.) (kj/kg) Heat (kJ) (kJ) Pump outlet 0.56 20.2 221.3 0.0 0.7 46 Boiler outlet 0.56 85.5 291.3 155.0 0.0 47 Pump outlet 5.0 88.0 294.7 0.0 8.0 41 Expander 5.0 210.0 481.4 413.7 0.0 outlet 21 Boiler outlet 0.10 50.0 415.8 0.0 145.4 44 Condenser 0.10 50.0 221.0 432 0.0 outlet 45 137.2 137.2 Efficiencies Work of Carnot condensation Net work Efficiency efficiency (kJ) (kJ) (%) (%) 37.5 137.2 24.1 39.3
(122) As shown the efficiency as is known in the art.
(123) Following, Table 6 sets forth operating parameters and efficiencies for secondary work-cycle.
(124) TABLE-US-00006 TABLE 6 REFRIGERANT R123 Secondary work-cycle 1.0 kg H Work P (Mpa) T ( C.) (kj/kg) Heat (kJ) (kJ) Pump outlet 5.0 88.0 295.2 0.0 3.4 41 Boiler outlet 5.0 210.0 481.4 186.2 0.0 21 Expander 0.56 100.0 446.8 0.0 34.6 outlet 42 Condenser 0.56 85.5 291.8 155.0 0.0 outlet 47 31.2 31.2 Efficiencies Work of Carnot condensation Net work Efficiency efficiency (kJ) (kJ) (%) (%) 17.5 31.2 16.8 25.8
(125) Following, Table 7 sets forth operating parameters and efficiencies for integrated work-cycle.
(126) TABLE-US-00007 TABLE 7 Efficiencies of Integrated Primary and Secondary Working-streams Mass 3.2 kg Efficiency gain relative to a standard Efficiency gain cycle Efficiency relative to a regular efficiency Efficiency with cycle efficiency with without condensation condensation without condensation (%) (%) condensation (%) (%) 28.1 37.2 16.6 54.4
(127) As shown, efficiency of the integrated working streams advantageously provides an efficiency gain relative to the efficiency of a standard single working-stream (Described here as a primary working-stream) by more than 16% and when implemented with work yielding condensation a much higher efficiency of over 54% is achieved.
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(129) As shown, each of the two components of the working fluid, in parallel are separately pressurized 51 and 52 to a high pressure, isobarically vaporized 53 and 54, and adiabatically expanded 55 and 56, respectively. As shown, second liquid working component is condensed 57 and optionally and produces work though the condensation as described above. The resulting condensate is pressurized and combined with first liquid component at combiner 59. The mixing of the condensate of the second liquid component with the vaporized, partially expanded, first liquid component condenses the first component while capturing condensation heat released as noted above. The condensate mixture is separated 50 and each component is recycled.
(130)
(131) In step 81, generate internal heat in a first of two working fluids in physical contact with each other. In step 82, capture the internal heat in a second working fluid in physical contact with first working fluid. In step 83, capture high temperature heat in each of the working fluids prior to expansion. In step 84, separate the two working fluids from each other to facilitate subsequent separate and parallel work yielding expansion. In step 85, separately expand each of the working fluids in parallel. In step 86, cool one of the working fluid streams and discharge heat to the surroundings. In step 87, bring the two working fluids into physical contact with each other. In step 88, recycle the working fluids to repeat the process.
(132) It should be appreciated that features set forth in a particular embodiment also have application in other embodiments. In which those features are not mentioned.
(133) It should be appreciated that such regenerative heating schemes in certain embodiments are also employed in cylinder based embodiments of the heat engine.
(134)
(135) As shown, engine 90 includes a polytropic compressor 91, isobaric heater 92, adiabatic expander 93, splitter 94, isobaric condenser 95, and pump 96.
(136) The simultaneous work cycles operative in engine 90 are depicted in the enthalpy diagram of
(137) In cycle 98, liquid-vapor is condensed at isobaric condenser 95 to an enthalpy A, and then pressurized by pump 96 to a pressure B to effectively increase energy content while maintaining a temperature lower than that of second working stream to ensure a temperature gradient enabling capture of heat generated by compression of second working stream 97. Now liquid second working stream 98 is combined with first liquid-vapor working stream 97 at compressor 91 as first working stream 97 is polytropically compressed to a liquid at pressure C. Liquid second working stream 98 captures the released heat to advantageously boost work extraction when later expanded. The combined working streams 97 and 98, now in liquid form as combined stream 102 and charged with the compression heat generated during compression of first working fluid 97, is isobarically heated by an external heat source to enthalpy D at isobaric heater 92 and then adiabatically expanded to pressure E at adiabatic expander 93 to extract work. Expanded, combined working stream 102 still in liquid-vapor form is split at splitter 94 into first working stream 97 and second working stream 98. Second working stream 98 is condensed at isobaric condenser 95 through isobaric heat removal to enthalpy A whereas first working stream 97 is recycled to polytropic compressor 91 as liquid-vapor.
(138) This engine configuration advantageously ensures that energy content generated by pressurization of second working stream 98 at pump 96 and compression of first working stream 97 at polytropic compressor 91 is preserved within working combined working stream 102. The heightened energy content provides greater work extraction at adiabatic expander 93, as is known in the art.
(139)
(140) As shown, this variant embodiment, engine 90A includes a polytropic compressor 91, high pressure pump 102, isobaric heater 92, adiabatic expander 93, a splitter 94, and an isobaric condenser 95.
(141) The simultaneous work cycles operative in engine 90A are depicted in the enthalpy diagram of
(142) In cycle 98, liquid-vapor is condensed at isobaric condenser 95 to enthalpy Ab. Now liquid working stream 98 is combined with first liquid-vapor working stream 97 at compressor 91 after polytropic compression of first working fluid 97 to bring combined working stream 102 to enthalpy Bb. As noted, the release of heat of the polytropic compression of liquid-vapor working stream 97 facilitates compression into a liquid, as is known in the art, and liquid second working stream 98 captures the released compression heat in real time to advantageously boost future work extraction.
(143) The combined working streams 97 and 98, now in liquid form as stream 102 is pressurized by high pressure pump 96 to a pressure Cb and isobarically heated to enthalpy Db at isobaric heater 92 and then adiabatically expanded to pressure Eb to extract work at adiabatic expander 93. The expanded, combined working stream 102 still in liquid-vapor form is split at splitter 94 into first working stream 97 and second working stream 98. Second working stream 98 is condensed into a liquid to enthalpy A at isobaric condenser 95 through isobaric heat removal whereas first working stream 97 is recycled to polytropic compressor 91 as liquid-vapor to repeat the cycle.
(144)
(145) As shown, the Wankel-based implementation includes an isobaric heater 92, Wankel-type adiabatic-expanders 93a and 93b, an isobaric condenser 95, a pump 96 a combination Wankel-type adiabatic-expander and polytropic-compressor 93c in which compression and expansion operations are actuated in accordance with valve operation of valve 91b, high-pressure pump 101, and stream splitter 94B.
(146) The simultaneous work cycles operative in engine 90c are depicted in the enthalpy diagram of
(147) Combined stream 102 is formed at polytropic compressor 91a when condensed second stream 98 and polytropically compressed first stream 97 combine into combined stream 102 at enthalpy F at combination adiabatic-expander and polytropic-compressor 93c. Combined stream 102 is pressurized to pressure G at high pressure pump 101 and vaporized to enthalpy H at isobaric heater 92. Combined stream 102 is split at stream splitter 94B into first working stream 97 and second working stream 98 and both simultaneously feed into two different inlets of Wankel-type expander 93a where each are adiabatically expanded in parallel to extract work to enthalpy I. Partially expanded second stream 98 is adiabatically expanded again to enthalpy Ia at Wankel-type expander 93b and isobarically condensed to enthalpy J at isobaric condenser 95, pressurized to pressure Ja at pump 96 and proceed to complete the cycle upon fusing with first working stream 97.
(148) Processing of first stream 97 continues after the above-noted, first adiabatic expansion at adiabatic expander 93a to second adiabatic expander 93b and undergoes additional adiabatic expansion to enthalpy Ia where work is extracted. This work is utilized to compress vapor form first working stream 97 remaining in compressor 91a after driving the previous cycle of polytropic compression. During polytropic compression to F, working 98 captures generated compression heat and combines with first working stream 97 to form combined stream 102.
(149)
(150)
(151) As shown, after adiabatic expansion of combined working stream 102 to pressure O at adiabatic expander 93, combined working fluid 102 is split into first working fluid 97 and second working fluid 98 at splitter 94. Second working fluid 98 is condensed to pressure K through heat removal at isobaric condenser 95 and isobarically mixed with second working fluid 98 to form combined working stream 102 to enthalpy L at isochoric combiner 94A. Combined working stream 102 is fed into a two-phase compressor 104 where the vapor component is compressed into a liquid that combines with now liquid working fluid 98 to form combined working stream 102 at pressure M. It should be appreciated that the isobaric mixing advantageously enables combined working stream 102 to achieve pressure M without the additional heat input associated with typical Rankine cycles. Continuing with the cycle, Combined working stream 102 advantageously preserves compression heat generated during compression of first working fluid 97. Combined working stream 102 is vaporized to enthalpy N with the addition of heat at isobaric heater 92, and adiabatically expanded to pressure O at adiabatic expander 93 to extract work. Two-phase compressors can be implemented with various volumetric compressors like Wankel-type compressors, scroll compressors, or other compressors providing such functionality.
(152) While certain features of the invention have been illustrated and described herein, many modifications, substitutions, changes, and equivalents will now occur to those of ordinary skill in the art. It is, therefore, to be understood that the appended claims are intended to cover all such modifications and changes as fall within the true spirit of the invention.