DURABLE PNEUMATIC ELEVATOR SYSTEM AND METHODS
20230406673 ยท 2023-12-21
Inventors
Cpc classification
Y02B50/00
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B66B9/04
PERFORMING OPERATIONS; TRANSPORTING
B66B1/2433
PERFORMING OPERATIONS; TRANSPORTING
International classification
B66B9/04
PERFORMING OPERATIONS; TRANSPORTING
B66B1/24
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present disclosure relates to elevator technology. In particular, the present disclosure relates to an elevator system using a novel powering scheme. Further in particular, the present disclosure relates to an elevator system using a pressurised gas to power at least a part of the elevator system. Accordingly, there is provided an elevator system (200), comprising an elevator car (112) and an elevator drive (224) adapted to move the elevator car in an elevator shaft (302), wherein the elevator system further comprises a gas reservoir (204,a,b), wherein the gas reservoir is adapted for storing of a pressurized gas, wherein the gas reservoir is connected to an element of the elevator system for powering at least a part of the elevator system, and wherein the element is at least one element of a pneumatic elevator drive (224) and a generator (238). Further, there is provided a method of operating the elevator system and for modernizing an elevator system.
Claims
1-18. (canceled)
19. An elevator system, comprising: an elevator car; and an elevator drive adapted to move the elevator car in an elevator shaft, the elevator system further comprising: a gas reservoir, wherein the gas reservoir is adapted for storing a pressurized gas, wherein the gas reservoir is connected to an element of the elevator system for powering at least a part of the elevator system, and wherein the element comprises at least one of a pneumatic elevator drive and a generator.
20. The elevator system according to claim 19, wherein the element is at least the pneumatic elevator drive, wherein the gas reservoir is connected to the pneumatic elevator drive, and wherein the gas stored in the gas reservoir is feedable to the pneumatic elevator drive for actuation of the pneumatic elevator drive to thereby move the elevator car in the elevator shaft.
21. The elevator system according to claim 19, wherein the elevator drive is arranged at the elevator car, and wherein the gas reservoir is arranged at the elevator car.
22. The elevator system according to claim 19, wherein the elevator car is a self-supporting elevator car.
23. The elevator system according to claim 22, wherein the elevator system comprises a plurality of self-supporting elevator cars adapted to be operable in parallel in the same elevator shaft.
24. The elevator system according to claim 19, wherein the gas reservoir is fillable when the elevator car is at a floor landing and/or at a dedicated filling position within the elevator shaft.
25. The elevator system according to claim 19, wherein the elevator system is arranged at an operation location, wherein the operation location comprises a multi-purpose source of compressed air, and wherein the multi-purpose source of compressed air is adapted to provide pressurized gas to the elevator drive for actuating the elevator drive and/or to provide pressurized gas to the elevator system for filling the gas reservoir of the elevator system.
26. The elevator system according to claim 19, further comprising: a generator for generating electric energy, wherein the element comprises the generator, wherein the generator is pneumatically actuatable, wherein the gas reservoir is connected to the generator, and wherein the generated electric energy powers at least a part of the elevator system including at least a part of an elevator control; a compressor for filling the gas reservoir with gas; and at least one electric motor for actuating the compressor, wherein the at least one electric motor comprises a first electric motor and a second electric motor, wherein the first electric motor is a single phase and/or low power motor; and wherein the second electric motor is a multi-phase and/or high power motor.
27. The elevator system according to claim 19, the elevator drive comprising a gas inlet for receiving the pressurized gas, and the elevator drive further comprising a switching device adapted to switch a direction of movement of the elevator car actuated by gas received, or the elevator drive comprising at least two gas inlets for receiving the pressurized gas, and wherein the elevator drive is adapted to receive gas via one of the at least two inlets for moving the elevator car in a first direction and adapted to receive gas via the other one of the at least two inlets for moving the elevator car in a second direction opposite to the first direction.
28. The elevator system according to claim 19, the elevator system further comprising at least one of: a processing element that controls the filling of the gas reservoir by operating at least one electric motor of a compressor, and a communication element adapted to receive instructions for operating the elevator system including the filling of the gas reservoir, and/or adapted to transmit operation data of the elevator system to a recipient device.
29. The elevator system according to claim 19, wherein the elevator system is adapted to receive operating instructions for activating the filling of the gas reservoir via a communication element, wherein the instructions are indicative of or dependent on a current energy cost and/or a current energy availability.
30. The elevator system according to claim 19, the elevator system further comprising: at least one elevator car door, and/or at least one floor landing door, wherein the at least one elevator car door and/or the at least one floor landing door is pneumatically operable.
31. The elevator system according to claim 30, wherein the gas reservoir comprises a first gas reservoir, and wherein the elevator system comprises a second gas reservoir separate from the first gas reservoir and adapted for storing pressurized gas, wherein the second gas reservoir is arranged at the elevator car, and wherein the first gas reservoir is arranged to provide pressurized gas to at least one of the at least one elevator car door and/or the at least one floor landing door to allow pneumatically operating the least one elevator car door and/or the at least one floor landing door, wherein the second gas reservoir is connectable to a pressure feed from the first gas reservoir for filling of the second gas reservoir and/or wherein a compressor comprising an electric motor is arranged at the elevator car for filling of the second gas reservoir.
32. The elevator system according to claim 19, wherein the elevator system is adapted to prohibit elevator operation in case a gas pressure of the gas reservoir is below a defined threshold value, wherein the defined threshold value is indicative of a sufficient gas pressure to allow an evacuation of the elevator car.
33. The elevator system according to claim 19, the elevator system further comprising an emergency gas reservoir for providing pressurized gas to the pneumatic drive for evacuation of the elevator car; and/or an inlet adapted for connecting an external gas source for providing pressurized gas to the pneumatic drive for evacuation of the elevator car.
34. The elevator system according to claim 19, wherein an external energy feed is exclusively connected to at least one electric motor of a compressor, and/or wherein the elevator system comprises a heating element for heating the gas reservoir.
35. A method of operating an elevator system, the elevator system comprising an elevator car, an elevator drive adapted to move the elevator car in an elevator shaft, a compressor, and a gas reservoir, wherein the gas reservoir is adapted for storing a pressurized gas, wherein the gas reservoir is connected to an element of the elevator system for powering at least a part of the elevator system, and wherein the element comprises at least one of an elevator drive and a generator, the method comprising: receiving an indication of a current energy availability and/or energy cost, and operating the compressor of the elevator system by operating an electric motor attached to the compressor to fill the gas reservoir dependent on the received indication.
36. A method of modernizing an elevator system, the method comprising: installing a gas reservoir in the elevator system, wherein the gas reservoir is adapted for storing a pressurized gas, and powering at least one element of the elevator system using gas stored in the gas reservoir, wherein the at least one element comprises at least one of a pneumatic elevator drive and a pneumatically actuatable generator.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0140] The present invention will now be described with reference to the accompanying drawings, in which:
[0141]
[0142]
[0143]
[0144]
[0145]
[0146]
DETAILED DESCRIPTION
[0147] Now referring to
[0148]
[0149] In
[0150] Elevator car 112 is driven upward, and counterweight 114 is driven downward, when sheave 122 rotates in one direction. Elevator car 112 is driven downward and counterweight 114 is driven upward when sheave 122 rotates in the opposite direction. Counterweight 114 is selected to be approximately equal to the weight of elevator car 112 together with an average number of passengers (often estimated at 50% of a maximum load). Load weighing device 132 is connected to traction medium 116 to provide an indication of the total weight of elevator car 112 and its passengers. Load weighing device 132 may be located in a variety of different locations, such as a dead-end hitch, on traction medium 116, on top of elevator car 112, underneath the car platform of elevator car 112, etc. Load weighing device 132 may provide the sensed load weight to regenerative drive 134.
[0151] Traction sheave 122 is connected to elevator drive 124, which controls the speed and direction of movement of elevator car 112. Elevator drive 124 is, for example, a permanent magnet synchronous machine, which may operate as either a motor or as a generator. When operating as a motor, elevator drive 124 receives three-phase AC output power from regenerative drive 134 to cause rotation of traction sheave 122. The direction of rotation of elevator drive 124 depends on the phase relationship of the three AC power phases. Regenerative drive 134 receives power from main power supply 156, which can be a power utility grid for supplying single-phase or three-phase AC power to regenerative drive 134. Converter 136 converts the AC power to DC voltage on DC bus 140. DC bus 140 may include one or more capacitors 142, which stores power for one or more purposes, such as to smooth the power on DC bus 140. DC voltage on DC bus 140 is then converted back to, e.g. three-phase, AC power suitable for driving elevator drive 124.
[0152] When elevator drive 124 is operating as a generator, power moves in the opposite direction. Traction sheave 122 rotates elevator drive 124 and causes three-phase AC power to be delivered from elevator drive 124 to inverter 138 of regenerative drive 134. Inverter 138 converts the three-phase AC power to DC voltage on DC bus 140. Converter 136 then converts some or all of the DC voltage on DC bus 140 to three-phase AC power suitable for returning to main power supply 156. In the illustrated embodiment, regenerative drive 134 sends most of the regenerated power back to main power supply 156, with only a small amount of regenerated power saved on capacitor 142 of DC bus 140. In an alternative embodiment, regenerative drive 134 can return regenerated power to a second power supply such as an energy storage system (not shown) in lieu of, or in addition to, returning power to main power supply 156.
[0153] Controller 144 communicates with the various components in elevator system 110, including regenerative drive 134, encoder 126, brake 128, brake sensor 130, load weighing device 132, and user interface 150. Elevator control 146 of controller 144 receives inputs from an input device, such as user interface 150. User interface 150 can include user input devices such as hall call buttons and other input devices on a control panel within elevator car 112. Elevator control 146 determines direction in which elevator car 112 should move and the floors at which elevator car 112 should stop. Elevator control 146 then delivers control signals to regenerative drive control 148. Regenerative drive control 148 then provides signals to regenerative drive 134 that control when and in what direction to drive elevator car 112 and also control when to lift brake 128 to allow movement of elevator car 112, and when to drop brake 128 to limit movement of elevator car 112.
[0154] Brake 128 prevents rotation of motor 124 and traction sheave 122. Brake 128 is an electrically actuated brake that is lifted or maintained out of contact with the motor shaft when power is delivered to brake 128 by regenerative drive 134. When power is removed from brake 128, it drops or engages the shaft of elevator drive 124 (or an attachment to the shaft) to prevent rotation. Brake sensor 130 monitor the state of brake 128, and provide inputs to regenerative drive 134.
[0155] Encoder 126 is mounted on the shaft of elevator drive 124 and provides encoder signals to regenerative drive control 148. The encoder signals allow regenerative drive 134 to achieve proper phase relationship between stator currents and rotor magnets, usually referred to as field orientation. Encoder 126 also provides encoder pulses to provide velocity feedback, so that the actual elevator velocity can be controlled to follow dictated velocity.
[0156] Now referring to
[0157] Elevator system 200 depicted in
[0158] The power feed of the main power supply 156 is connected in the pneumatic arrangement 234 to a compressor 202. Compressor 202 may be a common compressor comprising an electric motor connected to the main power supply 156. The electric motor is not separately depicted in
[0159] A further valve 206b may be arranged between the gas reservoir 204 and the drive valve 210. Valve 206b may be a valve that may be opened and closed by a control signal or control the heater from controller 144. When closed, valve 206b separates the gas reservoir 204 from the drive valve 210. In this condition, when the compressor 202 is feeding compressed gas towards the gas reservoir 204, the gas reservoir 204 is filled with the compressed gas coming from compressor 202. The gas reservoir 204 may comprise a pressure sensor connected to controller 144, not depicted in
[0160] By opening the valve 206b, the gas stored in the gas reservoir 204 may be fed to the drive valve 210. Exemplarily depicted in
[0161] Likewise it is conceivable that valve 206b is functionally or physically incorporated in drive valve 210. Accordingly, it may be sufficient to have only the drive valve 210 and substantially omit valve 206b. Also, it is conceivable to have substantially two valves 206b, which are independently controllable by controller 144, where each valve 206b is connected to one of the inlets of pneumatic drive 224. In such a scenario, drive valve 210 may be substituted by two separately controllable valves 206b each providing pressure to one of the inlets of the pneumatic drive 224.
[0162] Controller 144 comprises a communication element 236, in
[0163] Compressor 202 may likewise comprise at least two electric motors for filling the gas reservoir, one electric motor being a single phase electric motor or low-power electric motor connected to a single phase main power supply, while a further electric motor is in particular a multiphase electric motor or high power electric motor connected to a multiphase main power supply, e.g. a three phase main power supply.
[0164] The pneumatic drive 224 may also act as a gas feed to the gas reservoir 204 in that a weight imbalance between the elevator car and the counterweight results in a movement of the elevator car versus the counterweight substantially without it being driven by the pneumatic drive 224. Such may result in the pneumatic drive 224 acting as a compressor and feeding pressurised gas to the gas reservoir 204. In particular the drive valve 210 and the valve 206b may need to be adapted appropriately to allow such an operation.
[0165] The basic functionality of control of the elevator system 200 of
[0166] Now referring to
[0167] The elevator system 200 of
[0168] The elevator system in
[0169] Now referring to
[0170]
[0171] Alternatively, not depicted in the embodiment of
[0172] Now referring to
[0173]
[0174] Both the pneumatic arrangement 234a and then pneumatic arrangement 234b are depicted to be connected to the drive arrangement comprising drive valve 210 and pneumatic drive 224. With regard to pneumatic arrangement 234a, a pressure feed 208a is connected from the pneumatic arrangement 234a to the drive arrangement. Likewise, a pressure feed 208b is connecting pneumatic arrangement 234b to the drive arrangement. Here, pressure feed 208b is exemplarily installed in the elevator shaft running from the elevator pit to the top of the elevator shaft, for connection with the drive arrangement comprising the drive valve 210 and the pneumatic drive 224. Controller 144 and user interface 150 are not depicted in
[0175] While
[0176]
[0177] The elevator system shown in
[0178] Further, elevator car 112 comprises a separate second gas reservoir 404a,b, and in particular a separate, second compressor 402a,b. Exemplarily in
[0179] The second compressor 402a,b may comprise an electric motor, not depicted in
[0180] Further, it is also conceivable that a respective floor landing door mechanism 416a,b,c is fed compressed air originating from the second gas reservoir arranged at the elevator car 112. This may result in no dedicated pressure feed from pneumatic arrangement 234a,b to the floor landing door mechanism 416a,b,c being required. Rather, a temporary pressure feed, e.g. a pivotable arm swivelling out from the elevator car 112 and connecting with a suitable connector of the respective floor landing door mechanism 416a,b,c integrated in or arranged in the vicinity of the respective floor landing door mechanism 416a,b,c may be established. Such a mechanism further increases the reliability and safety of the elevator system as only the respective floor landing door mechanism 416a,b,c where the elevator car 112 is currently arranged at is operable, since without the temporary pressure feed connected to the respective floor landing door mechanism 416a,b,c, a floor landing door mechanism 416a,b,c may not be actuated and thus the related floor landing door may not open/close.
[0181] Now referring to
[0182]
[0183] Instructions received by wireless communication element 502 are processed with a pneumatic arrangement control element 504 and/or a drive control element 506. The pneumatic arrangement control element 504 is connected to pneumatic arrangement 234 of
[0184] On the remote sites exemplarily a management system 510 is arranged. Management system 510 comprises exemplarily at least a wireless communication element 514 connected to communication element 536 and further comprises a database management element 516, a database 518 and a remote control element 520. Remote control element 520 may access via the database management element 516 information stored in database 518. Database 518 may contain information on how a particular elevator system is to be controlled and may further contain information regarding a controlling of the filling of gas reservoir 204 by activating and deactivating compressor 202, its electric motor. Said controlling of the filling of the gas reservoir 204 may comprise information about a current energy availability and/or energy cost and may thus control the filling dependence on the availability and/or cost. Likewise, the remote control element 520 may have access to historic trip data of a particular elevator system for anticipating or calculating, e.g. by a machine learning algorithm or an artificial intelligence algorithm, a future energy demand and/or future trip data anticipating a future use of the elevator system, and thereby, dependent on said anticipated or calculated future use, control the filling of the gas reservoir 204. Required information, e.g. history trip data and/or energy availability data/cost data may be stored in database 518 or may be available from a further remote location via network 508.
[0185] The just describes anticipation/calculation of a future energy demand may in a similar manner be performed by controller 144. For that, controller 144 may comprise its own database, not depicted in
[0186] Further depicted in
[0187] Now referring to
[0188] The elevator system 200 comprises an elevator car 112 arranged in an elevator shaft 302. The elevator car 112 is a self-supporting elevator car 112, which is accommodated within the elevator shaft by shaft support arrangement 604a. The shaft support arrangement 604a is exemplarily embodied as a plurality, here exemplarily four, wheels that contact the surface of the walls of the elevator shaft 302, thereby suspending the elevator car 112 within the elevator shaft. By turning the wheels of shaft support arrangement 604a, the elevator car 112 may be raised of lowered within the elevator shaft 302. In order to move the elevator car 112 within the elevator shaft 302, at least one of the wheels of the shaft support arrangement 604a may be actuated.
[0189] The actuation energy may be provided by the pneumatic elevator drive 224. The specific connection from the pneumatic elevator drive 224 to the wheels of the shaft support arrangement 604a is not depicted. The energy transfer may either be provided by turning at least one of the wheels of the shaft support arrangement 604a by the pneumatic elevator drive 224, either directly or via a gearbox to adjust or match rotational force and/or rotational speed to a setting appropriate for the at least one actuated wheel of the shaft support arrangement 604a, or by providing a suitable transmission, e.g., using a drive belt or drive chain connecting the output of the pneumatic elevator drive 224 with the at least one actuated wheel of the shaft support arrangement 604a. Alternatively, all wheels of the shaft support arrangement 604a may be actuated by the pneumatic elevator drive 224 via at least one drive belt or drive chain.
[0190] The elevator car accommodates the pneumatic elevator drive 224 and a gas reservoir 404. In
[0191] The gas reservoir is refillable by a pressure feed 606, which is only schematically depicted in
[0192] Now referring to
[0193] In
[0194] Now referring to
[0195] It is to be understood that the invention is not limited to the embodiments described above, and various modifications and improvements may be made without deviating from the concepts described here. Any of the features described above and below may be used separately or in combination with any other features described herein, provided they are not mutually exclusive, and the disclosure extends to and includes all combinations and sub-combinations of one or more features described herein.
[0196] Finally, it should be noted that the term comprising not exclude other elements or steps, and that a or one does not exclude the plural. Elements that are described in relation to different types of embodiments can be combined. Reference signs in the claims shall not be construed as limiting the scope of a claim.
LIST OF REFERENCE NUMERALS
[0197] 100 elevator system [0198] 112,a,b elevator car [0199] 114 counterweight [0200] 116 traction medium [0201] 118,120 pulley [0202] 122 traction sheave [0203] 124 elevator drive [0204] 126 encoder [0205] 128 brake [0206] 130 brake sensor [0207] 132 load weighing device [0208] 134 regenerative drive [0209] 136 converter [0210] 138 inverter [0211] 140 DC bus [0212] 142 capacitor [0213] 144 controller/processing element [0214] 146 elevator control [0215] 148 regenerative drive control [0216] 150 user interface [0217] 152,154 fixed attachment [0218] 156,a,b main power supply [0219] 200 pneumatic elevator system [0220] 202 compressor [0221] 204 gas reservoir [0222] 205 heating element [0223] 206a,b,c valve [0224] 208,a,b pressure feed [0225] 210 drive valve [0226] 212 drive valve control [0227] 224 pneumatic drive [0228] 234,a,b pneumatic arrangement [0229] 236 communication element [0230] 238 generator [0231] 240 pressure feed to generator [0232] 242 electric feed to controller [0233] 302,302 elevator shaft [0234] 304 wall [0235] 306 emergency gas reservoir/tank [0236] 308 inlet [0237] 402a,b compressor [0238] 404a,b gas reservoir [0239] 406a,b valve [0240] 408a,b,c,d,e,f pressure feed [0241] 410 elevator car door [0242] 412a,b,c floor landing door [0243] 414 elevator car door mechanism [0244] 416a,b,c floor landing door mechanism [0245] 418 traveling cable [0246] 502 wireless communication element [0247] 504 pneumatic arrangement control element [0248] 506 drive control element [0249] 508 network [0250] 510 management system [0251] 512 mobile device [0252] 514 wireless communication element [0253] 516 database management element [0254] 518 database [0255] 520 remote control element [0256] 522 cell tower [0257] 536 communication element [0258] 602 elevator pit [0259] 604a,b shaft support arrangement [0260] 606 pressure feed to gas reservoir [0261] 608a,b,c,d pressure feed [0262] 610 pit support