SYSTEM AND METHOD FOR TREATING FLUID CONTAINING RADIOLOGICAL MATERIAL
20230411028 ยท 2023-12-21
Assignee
Inventors
Cpc classification
B01D59/08
PERFORMING OPERATIONS; TRANSPORTING
B01D2009/0086
PERFORMING OPERATIONS; TRANSPORTING
C02F2301/08
CHEMISTRY; METALLURGY
B01D59/50
PERFORMING OPERATIONS; TRANSPORTING
B01D9/0059
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A process and system for treating fluid comprising water, radioactive particulate, dissolved ions, and a neutron absorber are provided. The fluid is received from a cutting zone for recover), of radioactive components. The process comprises receiving a fluid in a crystallization unit, the fluid comprising the water, the radioactive particulate, and the neutron absorber dissolved in the fluid; cooling the fluid below a freezing point of the fluid to form a first crystal comprising the water and to form a second crystal comprising the neutron absorber, the second crystal having a greater density than the first crystal; and separating the first crystal from the second crystal, the radioactive particulate, and the dissolved ions.
Claims
1. A process for treating fluid comprising water, radioactive particulate, dissolved ions, and a neutron absorber, the fluid received from a cutting zone for recovery of radioactive components, the process comprising: receiving a fluid in a crystallization unit, the fluid comprising the water, the radioactive particulate, and the neutron absorber dissolved in the fluid; cooling the fluid below a freezing point of the fluid to form a first crystal comprising the water and to form a second crystal comprising the neutron absorber, the second crystal having a greater density than the first crystal; separating the first crystal from the second crystal, the radioactive particulate, and the dissolved ions.
2. The process of claim 1, wherein the neutron absorber is boric acid.
3. The process of claim 1, wherein the radioactive particles have a setting rate in a range of 0.5 to 2 m.Math.hr.sup.1.
4. The process of claim 1, comprising removing solid suspended particles from the fluid before the fluid is received in the crystallization unit.
5. The process of claim 1, comprising pre-cooling the fluid before it is received in the crystallisation unit to a temperature above the freezing point of the fluid.
6. The process of claim 1, comprising mechanically scrapping at least one of the first crystal and the second crystal from a cooled surface of the crystallisation unit.
7. The process of claim 1, comprising mechanically removing the first crystal from the crystallisation unit.
8. The process of claim 7, comprising washing the first crystal to cleanse the surface of the first crystal to reduce an amount of the fluid and the radioactive particulate entrained on the surface of the first crystal.
9. The process of claim 7, comprising melting the first crystal to form a cleansed water and re-circulating the cleansed water to the cutting zone.
10. The process of claim 1, comprising maintaining, with at least one pump, the fluid at a velocity greater than a deposition threshold through the crystallization unit.
11. The process of claim 1, comprising removing the second crystal, the radioactive particulate, and the dissolved ions from a bottom portion of the crystallization unit, and separating the second crystal from the radioactive particulate, and the dissolved ions in a separator using at least one of gravity sedimentation, settling, or enhanced gravity separation.
12. The process of claim 11, wherein enhanced gravity separation is hydrocycloning or centrifuging.
13. The process of claim 1, comprising providing shielding from the radioactive particulate for at least one aspect of the process.
14. A system for treating fluid comprising water, radioactive particulate, dissolved ions, and a neutron absorber, the fluid received from a reactor cutting zone, the system comprising: at least one heat exchanger for cooling the fluid containing the radioactive particulate; at least one pump configured to pump the fluid at a velocity greater than a deposition threshold through the at least one heat exchanger; a crystallisation unit configured to cool the fluid initially cooled by the at least one heat exchanger to a temperature below a freezing point of the fluid to form a first crystal comprising the water and to form a second crystal comprising the neutron absorber, the crystallisation unit comprising a mechanical device for removing the first crystal from the crystallisation unit and an outlet for discharging cooled fluid, the second crystal, radioactive particulate, and the dissolved ions; at least one scraper for removing at least one of the first and second ice crystals formed from the fluid in the crystallization unit; a wash system configured to reduce small particles entrained on the first ice crystal with surface water; and a melter configured to melt the washed ice crystals into a fluid to be returned to the reactor cutting zone.
15. The system of claim 14 comprising: a fluid treatment system configured to treat the melted ice crystals before they are returned to the reactor cutting zone.
16. The system of claim 14 comprising: a settling tank for receiving bottom product from the crystallisation unit, and separating the bottom product; and a supernatant treatment system configured to treat supernatant from the settling tank.
17. The system of claim 14 comprising: one or more shielding elements configured to provide shielding for one or more aspects of the system.
18. The system of claim 14 comprising a second stage crystalliser unit configured to receive the cooled fluid, the second crystal, radioactive particulate, and the dissolved ions from the crystalliser unit, the second stage crystalliser unit comprising a heat exchange for reducing a temperature of the cooled fluid, the second crystal, radioactive particulate, and the dissolved ions to below a saturation point of the neutron absorber to precipitate a third crystal comprising water and a fourth crystal comprising the neutron absorber, the second stage crystalliser unit comprising a second mechanical device for removing the third crystal and a second outlet for discharging cooled fluid, the second crystal, the fourth crystal, radioactive particulate, and the dissolved ions.
19. The system of claim 18 comprising a separator for separating the cooled fluid, the second crystal, the fourth crystal, radioactive particulate, and the dissolved ions discharged from the second outlet into a crystal rich slurry and a liquor concentrate, the crystal rich slurry including the second crystal and the fourth crystal, and the liquor concentrate including the cooled fluid, radioactive particulate, and the dissolved ions.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0037] In the figures, embodiments are illustrated by way of example. It is to be expressly understood that the description and figures are only for the purpose of illustration and as an aid to understanding.
[0038]
[0039]
[0040]
DETAILED DESCRIPTION
[0041] Decommissioning of nuclear installations containing very high levels of radioactivity often requires the cutting of radioactive materials under water. In an example, recovery of materials may be taken from a reactor's uranium core, supporting steel work, fuel cladding, fission products, and surrounding concrete. The mixture of materials to be recovered is of variable composition and density, and methods such as laser cutting are required to segment portions of the reactor for removal, e.g. the reactor's core. The cutting process of radioactive materials may be carried out underwater for cooling purposes and to prevent spread of contaminated dust. As a by-product of cutting, the cooling water becomes contaminated with highly radioactive particles and dissolved radioactive species. The contaminated cooling water is also referred to as liquor herein. High levels of radioactivity are incompatible with conventional water treatment techniques, such as ion exchange or semi permeable membrane separation, because the energy from the radioactive decay breaks down the covalent bonds between two constituent molecules. The cooling water may be reused as much as practical for waste minimisation purposes and due to limitations of storage.
[0042] Cooling water is fed to the (reactor) cutting zone, and accumulates in the cutting zone to form a pool of cooling water. One it has passed through the cutting zone, the cooling water can be contaminated by solid particles including zircalloy, uranium oxide, strontium, caesium, steel, stainless steel, concrete and/or other materials present in the reactor. The fluid is now referred to as liquor. The particle size of solids in the liquor is dependent on the cutting technology and is typically less than 5 mm.
[0043] Cooling water may also comprise neutron absorber(s) to prevent radioactive material from achieving criticality in the cutting zone. In an example, a neutron absorber may be boric acid. The neutron absorber may be dissolved in the cooling water and circulated into the cutting zone and subsequently form part of the liquor. As described herein, the neutron absorber may be recovered from the liquor according to the systems and methods described herein for re-use or storage.
[0044] Although terms such as maximize, minimize and optimize may be used in the present disclosure, it should be understood that such term may be used to refer to improvements, tuning and refinements which may not be strictly limited to maximal, minimal or optimal.
[0045] The term connected or coupled to may include both direct coupling (in which two elements that are coupled to each other contact each other) and indirect coupling (in which at least one additional element is located between the two elements).
[0046] The term substantially as used herein may be applied to modify any quantitative representation which could permissibly vary without resulting in a change in the basic function to which it is related. For example, a drive shaft as disclosed herein having a circular transverse cross-section may permissibly have a somewhat non-circular cross-section within the scope of the invention if its rotational driving capability is not materially altered.
[0047] The terms cutting zone or cutting operation as used herein refers to an underwater volume where radioactive materials are present and may be cut for recovery. Cutting occurs underwater and in the presence of a neutron absorber to regulate heat and mitigate against radioactive material from becoming critical.
[0048] The term melter as used herein refers to a heated vessel used to melt crystals described herein.
[0049] Aspects of various embodiments are described through reference to the drawings.
[0050] With reference to
[0051] The first stage of the process is pre-cooling by one or more heat exchangers 104. In some embodiments, two heat exchangers are configured to operate in series. In some embodiments, more than two heat exchangers can be used.
[0052] In some embodiments, the heat exchangers 104 are commercial metallic shell and tube construction and are designed to prevent accumulation of radioactive particulates. The heat exchangers are cooled by media selected for optimisation of the cooling/melting cycle energy with the intermediate of a commercial refrigeration plant.
[0053] In some embodiments with multiple exchangers 104, a first stage heat exchanger can be cooled with chilled water and the second stage by water/glycol mixture or by direct evaporation of refrigerant. The liquor is brought close to its freezing point. Shielding may be provided to protect operators and the liquid velocity is maintained to prevent deposition.
[0054] The cooled liquor 101 is introduced to the crystalliser unit 105 wherein the liquor is cooled below its freezing point. The process of nucleate freezing and ice crystal formation may occur on internal cooled surfaces 106 of the crystalliser unit 105 which are mechanically scraped to prevent build-up of ice. Mechanical means, such as electrically driven mechanical scrapers, are employed to remove ice deposits from cooled internal surfaces. Crystallisation may also occurs in the bulk liquid within crystalliser unit 105. During the crystallisation process the majority of particulate material (for example, uranium oxide chips, steel swarf, concrete dust, and the like) described above is excluded from the ice crystal due to the characteristics of the physical chemistry. The ice crystals formed from water are of lower density than the liquor, so rise under natural buoyancy. The ice crystals may contain trace amounts of dissolved salts and fine particulates. A cooling system 123 may provide a cooling fluid for cooling crystalliser unit 105; and more specifically, internal cooled surfaces 106.
[0055] Some solid particles (e.g. those of size greater than approximately 100 microns) entrained with the liquor may settle quickly to the bottom of the crystalliser 105. Some particles (e.g. those of less than 100 microns) may settle slowly in the liquor and are withdrawn from the bottom of the crystalliser with the settled particles.
[0056] System 100 may be made of materials that are resistant to radioactivity. Radiation shielding is employed where necessary to protect operators and sensitive equipment.
[0057] When in use, ice crystals 107 formed from water generated in crystallisation unit 105 rise to the top of the unit and are continuously removed by buoyancy or mechanical means to a wash system 108. The wash system 108 is configured to reduce the entrainment of small particles on the surface of the ice crystals using wash fluid 109, e.g. water. Used wash water 110 is returned to feed steam 111.
[0058] The washed ice crystals 112 are transferred to a melter 113 where they are melted. In some embodiments, the melter 113 is configured to use heat rejected from the initial cooling stages, saving electrical energy. Metter 113 is a vessel with a recycling water stream. The melted ice crystals are the product and are treated by a water treatment system 123 and returned to the reactor as clear cold cooling water. Cooling system 123 may circulate warmed cooling fluid from crystalliser unit 105 to melter 113 to melt washed ice crystals 112, and be recirculated to crystalliser unit 105. In some embodiments, the melted ice crystals 114 are treated with a treatment process 115 such as Spinionic, filtration, ion-exchange and/or another suitable treatment process for purifying the melted ice crystal stream for re-circulation to cutting zone 103 in purified water stream 116.
[0059] A bottom product 117 from the crystallisation unit 105 is a mixture of settled solids, fine suspended solids and cold liquor which is fed to settling tank 118. Solids 119 may be separated from the water by settlement in settling tank 118 and, dependent on the composition bottom product 117, chemical dosing. In some embodiments, supernatant 120 from settling tank 118 can be treated by processes such as ALPS 121 and Spinionic 122. Solids 119 bottom product from settling tank 118 may be suitable for sludge treatment, and/or final disposal.
[0060] In some embodiments, system 100 can treat water containing highly radioactive particulate contamination, including fuel and fission products.
[0061] In some embodiments, at least some aspects of system 100 avoid the use of a physical barrier (filter/membrane) to separate the particulate contamination. In some embodiments, the system may be resistant to high levels of radiation due to the elimination of polymeric materials which are employed in the reverse osmosis or ultrafiltration stages of conventional treatment routes. In some embodiments, each component of system 100, including crystallization unit 105, is free of polymeric materials.
[0062] In some embodiments, the system may use significantly less energy than other barrier-less technologies such as vacuum distillation.
[0063] With reference to
[0064] Fluid 201 may undergo an optional initial separation in separator 202. Separator 202 may be configured to remove solid suspended particles that have been entrained in fluid 201, i.e. the liquor, during transfer from the cutting zone. The technical specifications of Separator 202 are selected based on the characteristics of the solids in fluid 201. Separator 202 may be configured to remove 99% of particulates in fluid 201 that are greater than 10 m before entry to the freeze crystallisation process of crystallisation unit 205. In an example, separator 202 is gravity sedimentation, settling, or an enhanced gravity separation e.g. hydrocyclones. Solid's slurry 221 is produced from the separator 202 which forms the first product and is suitable for disposal by a suitable waste route (e.g. encapsulation). In an example, separator 201 is configured to separate water from the radioactive particles based on the density of the solids in fluid 201. In an embodiment, separator 202 is a settling tank or a gravity assisted separation unit, e.g. a hydrocyclone.
[0065] Clarified fluid 203 may be passed to a first stage crystalliser 205 to form ice crystals which float to a surface of the fluid within the first stage crystalliser 205, and form crystals comprising the neutron absorber which sink within the first stage crystalliser 205. Optionally, before entering the first stage crystalliser 205, clarified fluid 206 may be pre-cooled by at least one heat exchanger(s) 204, which may be arranged in series. Heat exchanger(s) 204 may be commercial metallic shell and tube construction and may be configured specially to prevent accumulation of radioactive particulates and avoid potential criticality. Heat exchanger(s) 204 may be cooled by media selected for optimisation of the cooling/melting cycle energy with the intermediate of a commercial refrigeration plant. In an example, heat exchangers 204 may comprise two heat exchanges, i.e. a first stage and a second stage heat exchanger connected in series. In the example, the first stage heat exchanger may be cooled with chilled water and the second stage by water/glycol mixture or by direct evaporation of refrigerant. The liquor may be brought close to its freezing point. Continuing the example, the first stage heat exchanger may cool the clarified fluid 203 to about 2 C. to 5 C., and the second stage heat exchanger may cool the clarified fluid 203 to about 12 C. to 20 C. Shielding may be provided around heat exchangers 204, and other component of system 200, to protect operators from radiation and the liquid velocity is maintained to prevent deposition of solids.
[0066] Clarified fluid 203, i.e. liquor, is introduced to the first stage crystalliser unit 205 wherein the liquor is cooled below its freezing point. The process of nucleate freezing and crystal formation may occur on internal cooled metallic surfaces of the crystalliser which are mechanically scraped by electrically driven mechanical scrapers to prevent build-up of crystals (e.g. boric acid crystal and/or ice crystals). The metal cooling surfaces of crystalliser unit 205 may be electropolished stainless steel. Crystalliser unit 205 may have a cooling jacket cooled by the same fluids as defined for the second stage heat exchanger 204 noted in the example above. Crystallisation may also occur in the bulk liquid within crystalliser unit 205. During the crystal growth process, due to the characteristics of the physical chemistry the crystals grown may be pure, impurities such as ionic species (e.g. strontium) and particulates (e.g. metal dust <10 m) are not incorporated into the crystal lattice. A density difference between (H.sub.2O) ice crystals and other crystal formed (such as neutron absorber crystals, e.g. boric acid) exists within crystalliser unit 205. Less dense ice crystals rise to the top of crystalliser unit 205, whilst the higher density crystals (e.g. neutron absorber crystals) sink to the bottom of the crystalliser, along with free particulate, and pass to the next stage. As such, a neutron absorber according to this disclosure may have a greater crystal density than an ice crystal. Solid particles (concrete, steel, uranium) with crystalliser unit 205 will settle as a function of their density, shape, size and the viscosity of the liquor. In an example, a settling rate of solid particles may be 0.5 to 2 m.Math.hr.sup.1. Ice crystals rise to the top of the crystalliser unit 205 by buoyancy and may be continuously removed by mechanical means, e.g. mechanical members configured to remove crystals from a liquid surface, to a first wash system 208 via a first ice crystal steam 207. First wash system 208 is configured to cleanse a surface of the ice crystals to reduce entrainment of liquor and small particles on the surface of the crystal. First wash system 208 may use water, e.g. water sprayed onto the surface of the ice crystals, to cleanse the ice crystals. The wash water 210 is returned to first stage crystalliser 205 as a recycle stream. Washed ice crystals from first wash system 208 are transferred to a melter 213 where they are melted. In an example melter 213 is a melter having electrical heating elements. In another example, washed ice crystals are melted using heat rejected from the initial cooling stages, i.e. a heated vessel, to save electrical energy. Melted purified water 240 from melter 213 may be re-circulated as wash fluid 209. 229 to first wash system 208, second wash system 228, or pumped to cutting zone 241.
[0067] Bottom product 217 from crystallisation unit 205 is a mixture of neutron absorber crystals (e.g. boric acid), fine suspended solids, dissolved salts, and cold liquor. Bottom product 217 is separated in separator 218 to produce a first crystal rich slurry 219 and liquor 220 which also contains fine suspended solids, and dissolved salts. Separator 218 is configured to separate the first crystal rich slurry 219 by a method dependant on the concentration and density of the components which, in an example, may be gravity sedimentation, settling, or an enhanced gravity separation (e.g. hydrocyclones or centrifuge). First crystal rich slurry 219, comprising the neutron absorber, is a product suitable for re-use in the process such that the neutron absorber can be stored and/or re-used to mitigate against criticality in the cutting zone. Liquor stream 220 containing all dissolved materials and remaining particulates is fed to a second crystalliser unit 225 which utilizes a similar method of operation as the first stage crystalliser unit 205. Crystalliser unit 225 further reduces the temperature of liquor stream 220 below a saturation point for the neutron absorber (e.g. boric acid) leading to more precipitation of neutron absorber crystal. Further, In crystalliser unit 225, crystallisation of water in liquor stream 220 also occurs and resulting ice crystals are removed in second ice crystal stream 227 causes further concentration of the liquor and particulates. Ice crystals rise to the top of the crystallisation unit 225 by buoyancy and may be continuously removed by mechanical means to a second wash system 228. The bottom product 237 of second crystallisation unit 225 may be a mixture of fine suspended solids, cold liquor, and dense crystals comprising the neutron absorber (e.g. boric acid). Bottom product 237 may be sent to separator 238 for separation into a second crystal rich slurry 239 and a liquor concentrate 240 containing remaining particulates and dissolved salts. Liquor concentrate 240 may be the final waste stream and contain remaining suspended particulates and dissolved salts. Similar to first crystal rich slurry 219, second crystal rich slurry 239 comprises the neutron absorber (e.g. boric acid) which may be re-used in the cutting zone to mitigate against criticality. Additives, such as pH modifiers, are not required to remove the neutron absorber out of solution in the liquor for separation according to the systems and methods described herein.
[0068] Second ice crystal stream 227 may be sent to second wash system 228. Second wash system 227 may cleanse a surface of ice crystals with wash fluid 229 to reduce the entrainment of liquor and small particles on the wet surface of the ice crystals. Wash water 230 is returned to the second stage crystalliser unit 225 as a recycle.
[0069] Example systems 100, 200 described herein may be free of polymeric materials. Polymeric materials are employed in reverse osmosis, ultrafiltration, or ion exchange stages of conventional treatment system which may be limited to a radiation dose of less than 10.sup.5 Gy (Application of Membrane Technologies for Liquid Radioactive Waste Procession, Technical Reports Series No. 431, IAEA, page 23, section 4.1.5). A system according to this disclosure may be resistant to high levels of radiation due to the elimination of polymeric materials.
[0070] Referring to
[0071] At 304, the fluid is cooled below a freezing point of the fluid. As the fluid is cooled below its freezing point, water and neutron absorber in the fluid will crystalize. In an embodiment, the fluid is cooled to about 2 C. to 6 C. In another embodiment, the fluid is cooled to about 12 C. to 20 C. The first crystal comprising the water is formed; and a second crystal comprising the neutron absorber is formed. In an embodiment, the neutron absorber is boric acid. Crystallisation may occur in the bulk liquid of the fluid or on cooling surface(s) of the crystalliser unit. During the crystal growth process, due to the characteristics of the physical chemistry the crystals grown may be pure, impurities such as ionic species (e.g. strontium) and particulates (e.g. metal dust<10 m) are not incorporated into the crystal lattice. A density difference between the first crystal and the second crystal, i.e. ice crystals and neutron absorber crystals (e.g. boric acid) respectively, may cause less dense ice crystals to rise to the top of the fluid, whilst the higher density second crystal (i.e. the neutron absorber crystal) sinks to the bottom of the fluid, along with free particulate, and pass to the next stage. Solid particles (e.g. concrete, steel, uranium) within the fluid will settle as a function of their density, shape, size, and the viscosity of the liquor. Dissolved ions will also remain the fluid. In an embodiment, solid particulate in the fluid have a setting rate in a range of 0.5 to 2 m.Math.hr.sup.1. Because the first and/or second crystal may be formed on cooling surfaces(s) of the crystalliser unit, in an embodiment, the first and/or second crystals may be mechanically scrapped from the cooling surface(s) of the crystallisation unit
[0072] At 306, the first crystal is separated from the second crystal, the radioactive particulate, and the dissolved ions. In an example, the first crystal may be separated from the second crystal by mechanical means, such as mechanical member skimming crystals from a surface of the fluid, or a conveyor.
[0073] In an embodiment, after the first crystal is separated from the second crystal, the radioactive particulate, and the dissolved ions, the first crystal is washed to cleanse the surface of the first crystal to reduce an amount of the fluid and the radioactive particulate entrained on the surface of the first crystal. The first crystal may also be melted to form a cleansed water which may be re-circulating to the cutting zone.
[0074] In an embodiment, the second crystal, the radioactive particulate, and the dissolved ions from a bottom portion of the crystallization unit, and separating the second crystal from the radioactive particulate, and the dissolved ions in a separator using at least one of gravity sedimentation, settling, or enhanced gravity separation. In an example, enhanced gravity separation is hydrocycloning or centrifuging.
[0075] In the systems and processes described herein, deposition of solids, which may be radioactive, can be mitigated by maintaining fluid velocity above a deposition threshold of a portion of the system and/or process described herein. In an example, a process described herein may require, with at least one pump, maintaining the fluid at a velocity greater than a deposition threshold through the crystalliser unit.
[0076] In the systems and processes described herein, shielding may be positioned to provide protection against radioactive particulate for at least one aspect of the systems and processes described herein. Shielding may protect personal proximate to the systems and processes described herein from radiation.
[0077] Although the embodiments have been described in detail, it should be understood that various changes, substitutions and alterations can be made herein without departing from the scope. Moreover, the scope of the present application is not intended to be limited to the particular embodiments of the process, machine, manufacture, composition of matter, means, methods and steps described in the specification.
[0078] As one of ordinary skill in the art will readily appreciate from the disclosure, processes, machines, manufacture, compositions of matter, means, methods, or steps, presently existing or later to be developed, that perform substantially the same function or achieve substantially the same result as the corresponding embodiments described herein may be utilized. Accordingly, the appended claims are intended to include within their scope such processes, machines, manufacture, compositions of matter, means, methods, or steps.
[0079] As can be understood, the examples described above and illustrated are intended to be exemplary only.