Receiver For A Medical Waste Collection System
20230405206 ยท 2023-12-21
Assignee
Inventors
- Michael Zollinger (Chelsea, MI, US)
- Peter LaDuke (Holland, MI, US)
- Jeffrey Kirschensteiner (Kalamazoo, MI, US)
- Benjamin Edinger (Grand Haven, MI, US)
Cpc classification
A61M1/60
HUMAN NECESSITIES
International classification
Abstract
A receiver for a medical waste collection system. The receiver removably receives a manifold. A sled assembly moves with the manifold to facilitate movement of the manifold toward an inlet mechanism. A motion conversion assembly converts movement of the sled assembly into movement of the inlet mechanism to align the inlet mechanism with a receiver outlet to place a suction inlet and outlet of the manifold in fluid communication with a waste container and to move the inlet mechanism toward the manifold. A lock assembly locks the manifold within the receiver when the manifold is fully inserted and in fluid communication with the suction inlet of the inlet mechanism. An actuator is axially moveable to unlock the manifold from the receiver to break fluid communication between the manifold and the suction inlet.
Claims
1-34. (canceled)
35. A medical waste collection system for collecting medical waste material through a manifold during a medical procedure, the medical waste collection system comprising: a waste container; a vacuum source configured to provide a vacuum on the waste container; and a receiver coupled to the waste container and comprising: a housing comprising an opening into which the manifold is configured to be inserted, the housing further comprising a receiver outlet; an inlet mechanism movably coupled to the housing and comprising a suction inlet, and a suction outlet in fluid communication with the suction inlet; a sled assembly moveably coupled to the housing and operably coupled to the inlet mechanism, wherein the sled assembly is configured to be moved in a proximal direction during insertion of the manifold into the receiver to cause the inlet mechanism to move correspondingly in a distal direction to establish fluid communication between the suction outlet and the receiver outlet; a lock assembly coupled to the housing and configured to lock the manifold within the receiver in a fully inserted position; and an actuator coupled to the lock assembly and axially moveable relative to the housing, wherein the actuator is configured to receive an axial input from a user to cause the lock assembly to unlock the manifold.
36. The medical waste collection system of claim 35, wherein the lock assembly comprises an arm rotatably coupled to the housing, and an arm biasing member configured to bias the arm to a locked configuration in which the arm is abutting the manifold in the fully inserted position to prevent distal movement of the manifold and the sled assembly.
37. The medical waste collection system of claim 36, wherein the actuator comprises a ramped surface, wherein the actuator is configured to receive an input from a user to cause the ramped surface to rotate the arm in opposition to the arm biasing member away from the manifold to permit movement of the manifold and the sled assembly in the distal direction.
38. The medical waste collection system of claim 37, wherein the sled assembly comprises a sled body, and a sled biasing member coupled to the sled body, wherein the sled biasing member is configured to bias the sled body distally against the arm while the arm is in the locked configuration.
39. The medical waste collection system of claim 38, wherein the sled biasing member is further configured to cause distal movement of the sled body and the manifold in response to the arm being moved from the locked configuration to an unlocked configuration.
40. The medical waste collection system of claim 39, wherein the sled body comprises an arm retention surface configured to abut the arm of the lock assembly and retain the arm of the lock assembly in the unlocked configuration with the sled body is in a distal position.
41. The medical waste collection system of claim 35, further comprising an inlet lock assembly having a latch, and a biasing member configured to bias the latch to a locked position in which distal movement of the inlet mechanism is prevented, wherein the latch is configured to be moved from the locked position to an unlocked position by engagement of the manifold during insertion of the manifold in the receiver.
42. The medical waste collection system of claim 41, wherein the inlet mechanism comprises an inlet base, and wherein the latch is configured to abut the inlet base in the locked position.
43. The medical waste collection system of claim 42, wherein the inlet base defines a cavity for receiving the latch when the latch is in the unlocked position.
44. The medical waste collection system of claim 35, wherein the receiver further comprises a motion conversion assembly comprising a cam mechanism operatively coupling the sled assembly and the inlet mechanism to facilitate the respective corresponding movements of the sled assembly and the inlet mechanism.
45. The medical waste collection system of claim 44, wherein the cam mechanism comprises a cam body rotatably coupled to the housing about a cam center axis, the cam body having an eccentric surface with a plurality of points of the eccentric surface being spaced from the cam center axis at different radial distances.
46. The medical waste collection system of claim 35, wherein the inlet mechanism moveable along an inlet axis at a decline angle, wherein the receiver further comprises a conduit coupled to and extending between the receiver outlet and an inlet of the waste container, and wherein the conduit comprises a receiver coupling portion extending from the receiver outlet along a conduit axis that is oblique to the inlet axis.
47. A medical waste collection system for collecting medical waste material through a manifold during a medical procedure, the medical waste collection system comprising: a waste container; a vacuum source configured to provide a vacuum on the waste container; and a receiver coupled to the waste container and comprising: a housing comprising an opening into which the manifold is configured to be inserted, the housing further comprising a receiver outlet; an inlet mechanism movably coupled to the housing and comprising a suction inlet, and a suction outlet in fluid communication with the suction inlet; a sled assembly moveably coupled to the housing and operably coupled to the inlet mechanism, wherein the sled assembly is configured to be moved in a proximal direction during insertion of the manifold into the receiver to cause the inlet mechanism to move correspondingly in a distal direction to establish fluid communication between the suction outlet and the receiver outlet; a lock assembly coupled to the housing and configured to lock the manifold within the receiver in a fully inserted position, wherein the lock assembly comprises opposing arms rotatably coupled to the housing, and arm biasing members each configured to bias a respective one of the opposing arms to a locked configuration in which distal movement of the manifold and the sled assembly is prevented; and an actuator coupled to the lock assembly and configured to receive an input from a user to cause the opposing arms to unlock the manifold.
48. The medical waste collection system of claim 47, wherein the sled assembly further comprises a sled body, and a sled biasing member coupled to the sled body, the sled biasing member configured to bias the sled body distally against the opposing arms while the opposing arms are in the locked configuration.
49. The medical waste collection system of claim 48, wherein the sled body comprises arm retention surfaces each configured retain a respective one of the arms in an unlocked configuration with the sled body in a distal position.
50. A medical waste collection system for collecting medical waste material through a manifold during a medical procedure, the medical waste collection system comprising: a waste container; a vacuum source configured to provide a vacuum on the waste container; and a receiver coupled to the waste container and comprising: a housing comprising an opening into which the manifold is configured to be inserted, the housing further comprising a receiver outlet; an inlet mechanism movably coupled to the housing and comprising a suction inlet, and a suction outlet in fluid communication with the suction inlet; a sled assembly moveably coupled to the housing and operably coupled to the inlet mechanism, wherein the sled assembly is configured to be moved in a proximal direction during insertion of the manifold into the receiver to cause the inlet mechanism to move correspondingly in a distal direction to establish fluid communication between the suction outlet and the receiver outlet; a lock assembly coupled to the housing and configured to lock the manifold within the receiver in a fully inserted position, wherein the lock assembly comprises an arm, and an arm biasing member; and an actuator coupled to the lock assembly and comprising a ramped surface, wherein the actuator is configured to receive an input from a user to cause the ramped surface to rotate the arm in opposition to the arm biasing member and away from the manifold to unlock the manifold.
51. The medical waste collection system of claim 50, wherein the sled assembly further comprises a sled body, and a sled biasing member coupled to the sled body, the sled biasing member configured to bias the sled body distally against the arm while the arm is in a locked configuration.
52. The medical waste collection system of claim 51, wherein the sled body comprises arm retention surfaces each configured retain a respective one of the arm in an unlocked configuration with the sled body in a distal position.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Advantages of the present disclosure will be readily appreciated as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings.
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
DETAILED DESCRIPTION
[0044]
[0045] The receiver 26 includes an inlet mechanism 32 that is movable to be coupled with a manifold 30 to establish fluid communication between the manifold 30 and the waste container 24 in a manner to be further described. The inlet mechanism 32 may include a suction inlet 33, and a suction outlet 34 in fluid communication with the suction inlet 33. The suction inlet 33 is configured to be arranged in fluid communication with the manifold 30, and the suction outlet 34 is configured to be arranged in fluid communication with a receiver outlet 36.
[0046] Referring now to
[0047] The receiver 26 may include subcomponents and subassemblies configured to engage complementary features of the manifold 30 during insertion and removal of the manifold 30. These may include the lock assembly 48 and the inlet mechanism 32, and further include a sled assembly 58, an inlet lock assembly 60, claws 62, and a motion conversion assembly 64. The inlet mechanism 32 may be configured to move in the proximal-to-distal direction in an opposite direction of that of the sled assembly 58 during insertion and removal of the manifold 30 into and from the receiver 26, respectively. The inlet lock assembly 60 may be configured to prevent distal movement of the inlet mechanism 32 during an attempted insertion of a manifold lacking the requisite features. The claws 62 are movably coupled to the housing 40 and configured to articulate inwardly to engage the manifold 30. The motion conversion assembly 64 is configured to convert movement of the sled assembly 58 into movement of the inlet mechanism 32. The motion conversion assembly 64 may be configured to provide tuned resistance during insertion of the manifold 30 into the receiver, and further provide initial return movement of the manifold 30 after disengaging the lock assembly 48 from the manifold 30 via the actuator 46.
[0048] With reference to
[0049] The latch 68 is pivotable about a latch axis 70 and includes a head portion 72, and a tail portion 74 positioned opposite the latch axis. The tail portion 74 may be longer than the head portion 72. The latch biasing member 71 may be a coil spring disposed between the head portion 72 and the lower wall of the housing 40. The spine 76 of the manifold 30 engaging the latch 68 moves the inlet lock assembly 60 from a locked position in which the base 69 of the inlet mechanism 32 would collide with the tail portion 74, to an unlocked position in which further distal movement of the inlet mechanism 32 is permitted. More particularly, a ramped surface of the spine 76 may directly contact the head portion 72 at a deflection angle so as to cause pivoting of the latch 68 about the latch axis 70. The pivoting of the latch 68 moves the tail portion 74 out of potential interference with the base 69 that is correspondingly approaching from the proximal direction. The base 69 of the inlet mechanism 32 may define a cavity for receiving the tail portion 74 of the latch 68 when the latch 68 is in the unlocked position. With the inlet lock assembly 60 in the unlocked configuration, the manifold 30 may be moved to the fully inserted position in which the base 69 is situated within the cavity and fluid communication is established between the suction outlet 34 and the receiver outlet 36. In other words, should the manifold 30 lack the spine 76 and its characteristics relative to other features of the manifold 30 to be described, interference between the inlet mechanism 32 and the inlet lock assembly 60 may cause binding of the receiver 26 and prevent the fluid communication between the suction outlet 34 and the receiver outlet 36. This may be intentional such that only genuine manifolds may be used with the receiver 26.
[0050] The sled assembly 58 of the receiver 26 may include a sled body 59. The sled body 59 may be slidably disposed on rails 66 extending within the housing 40 of the receiver 26 in the proximal-to-distal direction, as best shown in
[0051] The claws 62 may engage catches (not identified) of the manifold 30 with continued insertion of the manifold 30 within the opening 28 of the receiver 26. The claws 62 may be coupled to the sled assembly 58, and the movement of the sled assembly 58 may result in the claws 62 articulating inwardly to engage the catches of manifold 30. More specifically,
[0052] With the further movement of the sled assembly 58 in the proximal direction, and thus, movement of the inlet mechanism 32 in the distal direction, the suction outlet 34 of the inlet mechanism 32 moves towards alignment with the receiver outlet 36. A second barrier 78 is at least partially moved from a closed position (see
[0053] To selectively secure the manifold 30 in the receiver 26, the lock assembly 48 is provided. The lock assembly 48 may include an arm 50 rotatably coupled to the housing 40 and an arm biasing member 86, such as a spring. The arm biasing member 86 biases the arm to a locked configuration where the arm 50 is configured to abut the manifold 30 in the fully inserted position to prevent distal movement of the manifold 30 and a sled assembly 58. In other words, in the fully inserted position, the lock assembly 48 is moved from the unlocked configuration to the locked configuration to engage lock elements 82 of the manifold 30 and retain the manifold 30 in the proximal-to-distal direction, and in particular against distal forces from the motion conversion assembly 64 to be described.
[0054] Referring now to
[0055] With the manifold 30 fully inserted, the manifold 30 may not be removed with the lock assembly 48 in the locked configuration.
[0056] The shoulders 88 of the aims 50 may be configured to engage the housing 40 in the locked configuration. More particularly,
[0057] Once it is desired to remove the manifold 30 from the receiver 26, for example, subsequent to use of the medical waste collection system 20 during a surgical procedure, the actuator 46 is actuated (e.g., pulled or pushed). Referring to
[0058] With continued reference to
[0059] The motion conversion assembly 64 is described with reference to
[0060] To facilitate the conversion of motion between the cam body 108 and the inlet mechanism 32, the inlet base 69 may define an inlet slot 105. The cam mechanism 96 may include an inlet mechanism engagement pin 106 extending from the cam body 108 and radially spaced from the cam center axis CX. The inlet mechanism engagement pin 106 may be received in the inlet slot 105 and configured to move within the inlet slot 105 and abut the inlet base 69 to move the inlet mechanism 32 proximally and distally in response to rotation of the cam body 108. More specifically, the inlet slot 105 may be arranged vertically such that only the proximal-to-distal motion of the cam body 108 moves the inlet base 69. This arrangement of a pin in a slot permits the transfer of rotational motion to linear motion.
[0061] To facilitate the conversion of motion between the cam body 108 and the sled assembly 58, the sled body 59 may define a sled slot 111. The cam mechanism 96 may include a sled engagement pin 112 extending from the cam body 108 and radially spaced from the cam center axis CX. The sled engagement pin 112 may be received in the sled slot 111. The sled engagement pin 112 is configured to move within the sled slot 111 and abut the sled body 59 to move the sled assembly 58 proximally and distally in response to rotation of the cam body 108. More specifically, the sled slot 111 may be arranged vertically such that only the proximal-to-distal motion of the cam body 108 moves the sled body 59. This arrangement of a pin in a slot permits the transfer of rotational motion to linear motion. The arrangement of the sled engagement pin 112 and the inlet mechanism engagement pin 106 on opposite sides of the cam center axis CX promotes the opposite direction of movement between the sled assembly 58 and the inlet mechanism 32.
[0062] The sled body 59 may also have a proximal wall 111a and a distal wall 111b defining proximal and distal ends of the sled slot 111, respectively. The proximal and distal walls 111a, 111b allow the sled body 59 to continue to move proximally after the suction outlet 34 of the inlet mechanism 32 is aligned with the receiver outlet 36. As mentioned above, the sled biasing member 67 is coupled to the sled body 59 and the motion conversion assembly 64 and configured to bias the sled body 59 distally against the arm 50 while the arm 50 is in the locked configuration and while the suction outlet 34 is in fluid communication with the receiver outlet 36. More specifically, the sled biasing member 67 is coupled to the sled engagement pin 112 of the motion conversion assembly 64. With further reference to
[0063] Moreover, the distance between the slot engagement pin 112 and the cam center axis CX may be greater than the distance between the inlet mechanism engagement pin 106 and the cam center axis CX. In one example, the distance between the slot engagement pin 112 and the cam center axis CX may be at least three times greater than the distance between the inlet mechanism engagement pin 106 and the cam center axis CX. The relative distances may advantageously provide a mechanical advantage to the user during insertion of the manifold 30 into the receiver 26 in which less insertion forces are required to move the sled assembly 58 and the inlet mechanism 32 as previously described.
[0064] The relative distances may be further tuned to provide a desired resistance profile during insertion of the manifold 30 into the receiver 26. In other words, encountering little or no resistance during insertion of the manifold 30 may leave the user with uncertainty as to whether it is fully or properly installed for use. Providing tactile feedback of smoothness and sturdiness of the receiver 26 is of importance, and the motion conversion assembly 64 of the present disclosure advantageously provides these characteristics with realization of the benefits of the aforementioned mechanical advantage. The roller 100 is rotatably coupled to a first end of the lever 98, and a second end of the lever 98 is resiliently coupled to the housing 40 with a lever biasing member 104. The lever axis LX may be spaced closer to the first or the second end of the lever 98 to impart the desired resistance during movement of the motion conversion assembly 64 between the first and second positions. The roller 100 is in direct contact with the cam 108, and the lever biasing member 104 pivots the lever 98 about the third pin 114 to maintain the direct contact with the cam body 108 for all positions of the cam body.
[0065] With continued reference to
[0066] With further advancement of the manifold 30 into the receiver 26 and corresponding movement of the sled assembly 58 in the proximal direction, the cam 108 further rotates about the cam center axis CX. The point of contact between the roller 100 and the eccentric surface 116 moves from Point B towards Point A. The distance from Point B to the cam center axis CX is greater than the distance from Point A to the cam center axis CX. As a result, the lever biasing member 104 pivots the lever 98 correspondingly about the lever axis LX to maintain direct contact between the roller 100 and the cam 108. Less counterpart forces from the lever 98 are transmitted to the cam mechanism 96 and through the component stack up, which are felt as less resistance by the user handling the manifold 30. The reduced resistance may be desirable for the later stages to realize more of the mechanical advantages. In one implementation, the motion conversion assembly 64 may require a relatively short distance for which force is applied at the beginning and the end of insertion of the manifold 30, but otherwise provide for relatively free movement.
[0067] As mentioned, the movement of the motion conversion assembly 64 provides for movement of the inlet mechanism 32 in the distal direction, i.e., the direction opposite to the movement of the sled assembly 58. In other words, the motion conversion assembly 64 converts motion of the sled assembly 58 into motion of the inlet mechanism 32. With the movement of the inlet mechanism 32 in the distal direction, the suction outlet 34 of the inlet mechanism 32 moves toward alignment with the receiver outlet 36. It is further realized that the motion conversion assembly 64 may provide an initial return movement of the manifold 30 after disengaging the lock assembly 48 from the manifold 30 via the actuator 46. The lock assembly 48 in the locked configuration engages the lock elements 82 of the manifold 30, and corresponding movement of the sled assembly 58 in the distal direction is prevented. Thus, the potential energy remains stored in the first biasing element 102. The actuator 46 being actuated moves the lock assembly 48 to the unlocked configuration as previously described, and movement of the sled assembly 58 in the distal direction is again permitted. When the user pushes or pulls the actuator 46 to disengage the arms 50, the potential energy stored in the first biasing element 102 is of sufficient magnitude to provide the initial return movement of the sled assembly 58 (and the manifold 30 coupled thereto) in the distal direction until the sled engagement pin 112 contact the proximal wall 111a of the slot 111. For example, stated simply, pressing the ejector button partially ejects the manifold 30 from the receiver 26 by a fixed amount. The partial ejection of the manifold 30 provides a visual indication to the user that the manifold 30 is no longer fully inserted into the receiver 26. The fixed amount by which the manifold 30 is partially ejected from the receiver 26 may be selectively tuned based on characteristics of the component stack up (e.g., the spring constant of the sled biasing member 67 or the distance between the proximal and distal walls 111a, 11b). In some instances, the initial return movement is approximately one-quarter inch, but greater or lesser distances are contemplated. The fixed amount may be a small proportion of the length of the manifold 30, and should not be to an extent in which the manifold 30 may fully eject from the receiver 26 unexpectedly.
[0068] An electronics module (not shown) may be coupled to an upper wall of the housing 40. The electronics module may include any number of electronic subcomponents, for example, sensors, integrated circuits, printed circuit boards, memory, communications means, and electrical or data ports. For example, the electronics module may include one or more sensors for detecting positions of the sled assembly 58 of the receiver 26. A detectable element 120 may be positioned on the sled assembly 58.
[0069] The partial ejection of the manifold 30 may move the detectable element 120 coupled to the sled assembly 58 away from detectability from one or more sensors that may be coupled to the electronics module. For example, the one or more sensors may comprise a Hall effect sensor, and the detectable element 120 may comprise a magnet with alteration of the magnetic field being sensed by the Hall effect sensor. Alternative examples may include optical, electromagnetic, radiofrequency, and ultrasonic sensing of the detectable element. The electronics module may be in electronic communication with a system processor (not identified), and detection by the one or more sensors of an absence of the detectable element 120 may be indicative that the manifold 30 is not fully inserted (or no manifold is present). The initial return movement from the motion conversion assembly 64 may be of sufficient magnitude to space apart the detectable element 120 from the one or more sensors by a distance in which the one or more sensors generates a sled change signal. The sled change signal may be transmitted to the system processor, and any type of front-end functionality may be realized based on the sled change signal. For example, the medical waste collection system 20 may output a visual or audible warning to alert the user that the manifold 30 is not fully inserted. For another example, the medical waste collection system 20 may be electronically prevented from operation based on the sled change signal.
[0070] In another example, one or more other sensors may be coupled to the electronics module and configured to detect the detectable element coupled to the first barrier 44. For example, the sensor may be a Hall effect sensor, or any suitable optical, electromagnetic, radiofrequency, and ultrasonic sensor. Detection of the sensor of a presence of the detectable element is indicative that the first barrier 44 is in the open position. The sensor may generate and transmit a door change signal to the system processor, and any type of front-end functionality may be realized based on the door change signal. For example, the door change signal may be used in combination with the sled change signal in which it may be determined that the manifold 30 is partially but not fully inserted into the receiver 26 (i.e., the first barrier 44 is open but the one or more sensors do not detect the detectable element 120).
[0071] With reference to
[0072] A seal 80 may be coupled to the housing 40 to cover the receiver outlet 36. The seal 80 may be disposed between the housing 40 and the suction outlet 34 of the inlet mechanism 32. The seal 80 may include upper and lower surfaces that are angled relative to one another to provide the decline angle with the receiver coupling portion 39 oriented at a vertical angle. The upper and lower surfaces may be arranged at an angle within the range of two to seven degrees, and more particularly five degrees. The seal 80 may include a friction ring configured to maintain the seal despite friction from the inlet mechanism 32 repeatedly sliding along the upper surface of the seal 80. The friction ring may be at least partially formed from Teflon or other low friction material.
[0073] The foregoing description is not intended to be exhaustive or limit the invention to any particular form. The terminology which has been used is intended to be in the nature of words of description rather than of limitation. Many modifications and variations are possible in light of the above teachings and the invention may be practiced otherwise than as specifically described.