STORAGE AND RETRIEVAL SYSTEM
20230406634 ยท 2023-12-21
Assignee
Inventors
Cpc classification
B65G1/1375
PERFORMING OPERATIONS; TRANSPORTING
B65G1/0414
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A storage and retrieval system for a high-bay warehouse comprising at least two self-propelling shuttle vehicles, which comprise a lifting device and are set up to move into and out of storage channels of the high-bay warehouse in order to deliver a loading unit to a storage space of the high-bay warehouse or to pick up a loading unit from a storage space. A transport platform in a rack aisle of the high-bay warehouse which is self-propelled or carried in a direction of travel, which is set up to receive at least two of the shuttle vehicles in a row oriented perpendicularly with respect to the direction of travel arranged one behind the other. A first shuttle vehicle is set up to lift, transport and set down a loading unit completely automatically, and wherein the first shuttle vehicle and a second shuttle vehicle are set up only at a distance from one another to lift, synchronously transport and set down part of a joint loading unit.
Claims
1. A storage and retrieval system for a high-bay warehouse, the system comprising: at least two self-propelling shuttle vehicles which are mechanically unconnected to one another, the at least two self-propelling shuttle vehicles each comprising a lifting device and are set up move into or out of storage channels of the high-bay warehouse in order to deposit a loading unit in a storage space of the high-bay warehouse or to pick up a loading unit from a storage space; and a self-propelled or carried transport platform in a rack aisle of the high-bay warehouse in a direction of travel, which is set up to receive at least two of the shuttle vehicles arranged one behind the other in a row oriented substantially perpendicularly to the direction of travel, wherein a first shuttle vehicle is set up to lift, transport and set down a loading unit completely automatically, and wherein the first shuttle vehicle and a second shuttle vehicle are set up to lift, synchronously transport, and set down only a part of a joint loading unit at a distance from one another.
2. The storage and retrieval system according to claim 1, wherein the second shuttle vehicle is substantially identical to the first shuttle vehicle and is designed to raise, transport, and set down a loading unit completely independently.
3. The storage and retrieval system according to claim 1, wherein the second shuttle vehicle is shortened as compared to the first shuttle vehicle and is configured as an auxiliary shuttle vehicle exclusively to lift, transport, and set down synchronously part of a joint loading unit together with the first shuttle vehicle formed as a main shuttle vehicle.
4. The storage and retrieval system according to claim 1, wherein the first and second shuttle vehicles are each equipped with at least one displacement measuring device.
5. The storage and retrieval system according to claim 4, wherein displacement measuring devices are each formed with a rotary encoder, free of optical sensors.
6. The storage and retrieval system according to claim 1, wherein the lifting device of at least one of the shuttle vehicles comprises two separately operated lifting platforms arranged one behind the other in a row substantially perpendicular to the direction of travel of the self-propelled or carried transport platform.
7. The storage and retrieval system according to claim 1, further comprising a third shuttle vehicle, wherein the first shuttle vehicle and the second shuttle vehicle and the third shuttle vehicle are equipped to lift, transport synchronously, and set down only part of a joint loading unit at a distance from each other.
8. The storage and retrieval system according to claim 1, wherein the first shuttle vehicle and the second shuttle vehicle are set up to lift and set down only one part of a first joint loading unit at a distance from each other, if the second shuttle vehicle and the third shuttle vehicle are set up to lift and set down a second joint loading unit, and wherein the first shuttle vehicle and the second shuttle vehicle and the third shuttle vehicle are set up, at a distance from each other, to transport the first and second joint loading units synchronously.
9. The storage and retrieval system according to claim 1, wherein the transport platform carried along is part of a storage and retrieval machine, which is adapted to be positioned in the rack aisle by a drive of the storage and retrieval machine and which is height-adjustable via a lifting drive of the storage and retrieval machine.
10. The storage and retrieval system according to claim 1, wherein the transport platform is set up to move through the rack aisle on several levels, and wherein a vertical conveyor is present and set up to move the transport platform between at least two of the levels of the high-bay warehouse.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The present invention will become more fully understood from the detailed description given hereinbelow and the accompanying drawings which are given by way of illustration only, and thus, are not limitive of the present invention, and wherein:
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
DETAILED DESCRIPTION
[0029]
[0030] As an alternative to the use of a storage and retrieval machine 200 for feeding the storage channels 404, a further embodiment variant provides that a storage and retrieval system is used in which the loading units 500 are transported to the individual storage spaces 404 by means of one or more transport platforms 202 that are self-propelling in the respective storage levelpreferably directly on the rack. The transport platforms 202 provided for this system are usually not equipped with their own lifting mechanism, with the help of which they could be raised or lowered to another storage level. In order to be able to transport the loading units 500 in this storage and retrieval system from one storage level to another storage level, either loading unit lifting elements are availablepreferably integrated directly into the rows of racksor lifting elements are used in another possible equipment variant, which can transport the aforementioned transport platforms together with the loading unit back and forth between the various storage levels: so-called vertical conveyors. These latter, combined transport platform/loading unit lifting elements are preferably located in the rack aisle 408. A storage and retrieval system is also conceivable, in which both lifting element variants described above are executed and complement each other in one and the same storage and storage system.
[0031] On the one hand, the high-bay warehouse 400, which is preferably integrated into a building, has very long or very deep storage spaces 402.1, which in the present case are designed to receive long, joint loading units 500.2. In the present case, the long storage spaces 402.1 are designed to receive a longitudinally oriented 40-foot ISO container. However, the long storage spaces 402.1 can also receive two shorter loading units 500.1, for example two 20-foot ISO containers in their longitudinal direction, so that the long storage space 402.1 can also be used for multi-depth storage of shorter loading units 500.1.
[0032] Purely by way of example, the rack row 410 with exclusively long storage spaces 402.1 is arranged on a first front side perpendicularly with respect to the direction of travel 214 of the storage and retrieval machine 200. On the opposite front side, perpendicular to the direction of travel 214 of the storage and retrieval machine 200, the rack row 410 is equipped with exclusively short storage spaces 402.2, which can only receive short loading units 500.1, i.e., in particular 20-foot ISO containers. In addition, a transfer zone 406 is integrated into the rack row 410 shown in the drawing at the bottom, which enables the storage and retrieval of loading units 500 into or out of the high-bay warehouse 400.
[0033] Each storage space 402 comprises a storage channel 404, which is preferably formed by two parallel C- or Z-shaped channel rails. The leg of the C- or Z-shaped rails, which is at the top with respect to a direction of fall, forms a support surface for the containers 500 to be stored. The shuttle vehicles 100 of the storage and retrieval system 300 can move into or out of these storage channels 404. In order to be able to transport a loading unit 500, the shuttle vehicles 100 are equipped with a lifting device 108.
[0034] In addition to the bearing assembly shown in
[0035] The storage and retrieval system 300 in the high-bay warehouse 400 also includes a schematically indicated higher-level control computer 302, which includes a communication module 304. The higher-level control computer 302 is shown here separately from the shuttle vehicles 100 and separately from the storage and retrieval machine 200. It is possible that a warehouse control computer is in communication with the higher-level control computer 302. In this design, the higher-level control computer 302 can then form a component of the storage and retrieval machine 200.
[0036]
[0037] In the present case, the schematically depicted lifting device 108 is formed with two pairs of lifting elements 110, 112, so that, if necessary, a single platform can be raised and lowered together to transport a loading unit 500. However, it is also possible to operate the lifting elements 110 separately from the lifting elements 112, wherein a platform does not necessarily have to be available, but also, for example, only protruding pins can be used, e.g., to transport containers. In order to be able to determine the position of the shuttle vehicles 100 within the warehouse and in particular to measure the distance traveled by the shuttle vehicle 100, a displacement measuring device 114 is available in the present case. This displacement measuring device 114 shown as an example is preferably fixed redundantly on the frame of the shuttle vehicle 100, wherein there is preferably a staggered arrangement of the displacement measuring devices 114 in the direction of travel 120 of the shuttle vehicle in order to ensure that a sufficiently accurate displacement measurement is carried out even in the event of a crossing over a gap. The displacement measuring device 114 shown here as an example is equipped with an unspecified encoder which detects the rotation of a moving wheel 118. In order to be able to take into account the clearances between the transport platform 202 of the storage and retrieval machine 200 and the storage compartment or storage channel 404, a traction drive is provided which carries a wheel rotating synchronously with the highlighted wheel 118, so that in the event of a crossing over a gap, it is ensured that the encoder fixed on the wheel 118 reliably detects the movement of the shuttle vehicle 100.
[0038] The control device 102 of the shuttle vehicles 100 is equipped to cause the drive device 106 of the shuttle vehicles 100 to move into or out of the storage channels 404 of the high-bay warehouse 400. The control device 102 is also arranged to cause the lifting device 108 to adjust the lifting devices 110, 112 between a raised and a lowered position. The control device 102 is further in communication with the two displacement measuring devices 114, so that the data of the displacement measuring devices 114 can be transmitted via the communication device 104 either to other shuttle vehicles 100 or to the higher-level control computer 302, in particular via its communication module 304.
[0039] Each communication link described in the context of the invention can be made via a radio connection (WLAN, Bluetooth, NFC, etc.), via data light barriers (optical microwave link), by means of a cable or by means of a conductor rail.
[0040] The higher-level control computer 302 controls and monitors the status of the shuttle vehicles 100 and may, in particular, assign driving orders to the shuttle vehicles 100, monitor the distance between the shuttle vehicles 100, initiate an emergency shutdown in the event of an imminent collision of the shuttle vehicles 100, and output the status of the individual shuttle vehicles 100 by means of a visualization on a display device. In addition, the higher-level control computer 302 can output the operating status and the status of the access control systems of the high-bay area in which the shuttle vehicles 100 are located.
[0041] It is possible that exactly one of the shuttle vehicles 100 is formed as a master shuttle vehicle and is equipped with a control device 102 which is in bidirectional communication with the higher-level control computer 302, and that at least one shuttle vehicle 100 formed as a slave shuttle vehicle is equipped with a control device 102, which in turn is in bidirectional communication with the control device 102 of the master shuttle vehicle. In this case, the at least one slave shuttle vehicle receives its driving and lifting commands from the associated master shuttle vehicle.
[0042] Preferably, however, the control devices 102 of all shuttle vehicles 100 are in bidirectional communication with the communication module 304 of the higher-level control computer 302. In this way, there are shortened data transmission paths between the higher-level control computer 302 and the shuttle vehicles 100. If the higher-level control computer 302 is not installed on the storage and retrieval machine 200, the communication module 304 is also in communication with a controller 210 of the storage and retrieval machine 200. This controller 210 also includes a communication device 208 for bidirectional communication with the higher-level controller 302. The higher-level control computer 302 then also assigns the driving and lifting commands to the storage and retrieval machine 200.
[0043] In the present case, the higher-level control computer 302 is set up to induce the shuttle vehicles 100, depending on the data of the displacement measuring devices 114 reported back to it by at least one of the control devices 102, to move at a distance from each other so that they can drive behind each other or side by side at the same speed, mechanically unconnected to one another.
[0044] This can be seen in more detail on the basis of
[0045] Since a long loading unit 500.2 cannot be handled during every storage operation, it is also possible that one of the shuttle vehicles 100, in this case the second shuttle vehicle 100.2, remains in the transfer zone 406 and is only called in if a long loading unit 500.2 is to be stored. As an alternative to parking in the transfer zone 406, an unneeded shuttle vehicle 100 can also be parked at any other location, e.g., in one of the storage spaces 402. Since the shuttle vehicles 100 can be parked at any location and picked up again, if necessary, it is possible that the order of the shuttle vehicles 100 on the transport platform 202 of the storage and retrieval machine system may change from time to time. Particularly in the case of larger high-bay storage systems, where, for example, there are several self-propelling transport platforms 202 or those carried by a storage and retrieval machine 200, it may happen that different shuttle vehicles 100 are located on the transport platforms 202 at different times. The shuttle vehicles 100 are therefore not necessarily assigned to a single transport platform 202 but can be used freely. It is possible that these shuttle vehicles 100 will also be used to perform other transport tasks in the overall system, i.e., also transports for which no intermediate transport of the shuttle vehicle 100 on a transport platform 202 of the storage and retrieval system is required. An example of this is a transfer process within a long storage channel 402.1, in which a shuttle vehicle 100 transfers a plurality of loading units 500initially parked at the front of the storage channel 404 for reasons of timeone after the other to the rear end of the storage channel 404.
[0046]
[0047] Just as the shuttle vehicle 100.2 in
[0048]
[0049] In addition, the first shuttle vehicle 100.1 and the second shuttle vehicle 100.2 are equipped to lift and set down only a part of a first joint loading unit 500.2 at a distance from each other. In addition, the second shuttle vehicle 100.2 and the third shuttle vehicle 100.3 are equipped to lift and set down a second joint loading unit 500.2. In addition, the first shuttle vehicle 100.1 and the second shuttle vehicle 100.2 and the third shuttle vehicle 100.3 are equipped to transport the first and second joint loading unit 500.2 synchronously at a distance from each other. Thus, a transport chain is also possible. In a preferred design variant, the middle shuttle vehicle 100.2 can be equipped with a subdivided lifting element 112, wherein the lifting element segments can be controlled separately and flexibly. This makes it possible, in the case of the transport chain described above, to deposit the loading units 500 at different points in the storage system.
[0050] Depending on the stored goods, it may also be necessary to use more than the three shuttle vehicles 100 shown in
[0051]
[0052] In order to be able to adjust the storage and retrieval machine 200 along the direction of travel 214 indicated by a double arrow, a drive device 204 is available in the present case, wherein at the two lower corners of the frame of the storage and retrieval machine 200 there is an electric motor 204 for the drive of the storage and retrieval machine 200 along the rails 216 in the rack aisle 408. The electric motors of the drive device 204 are driven synchronously. In the design shown here, an electric motor of a lifting device 206 is attached to the vertical masts of the respective frames for lifting and lowering the transport platform 202. The lifting or lowering of the transport platform is carried out, for example, by means of a rope, a chain, or a belt drive.
[0053] In addition, two shuttle vehicles 100 can again be seen entering a storage channel 404 with a joint loading unit 500.2, with the direction of travel 120 of the shuttle vehicles 100.1 and 100.2 aligned perpendicular to the direction of travel 214 of the storage and retrieval machine 200. It can be seen that the transport platform 202 is equipped to receive at least two of the shuttle vehicles 100 arranged one behind the other in a row perpendicular to the direction of travel 214 of the storage and retrieval machine 200. However, it is also possible that the transport platform 202 provides more than two transport spaces 212 for shuttle vehicles 100 in order to be able to handle correspondingly extra-long loading units 500.3.
[0054]
[0055]
[0056] It can be seen that the transport platform 202 of the storage and retrieval machine 200 has a plurality of transport locations 212 for shuttle vehicles 100. These transport locations 212 are arranged in a row in the direction of travel 214 of the storage and retrieval machine 200. Thus, the transport platform 202 is thus designed to pick up at least two of the shuttle vehicles 100 next to each other in a row aligned along the direction of travel 214 of the storage and retrieval machine 200 and to position them in such an alignment with a plurality of storage channels 404 of a single storage space 402 in such a way that at least two of the shuttle vehicles 100 can each synchronously move into or out of a separate storage channel 404 of the storage space 402. However, it is also possible that with a smaller load, only one of the shuttle vehicles 100 transports the load into the storage compartment alone. In the present case, a total of four shuttle vehicles 100 are shown, wherein, in the transport case shown in
[0057] As an example,
[0058] First, a joint loading unit 500.2 is provided at a transfer zone 406, preferably at the first transfer zone 406.1 and, at the same time, subsequently or before, the transport pick-up points of the joint loading unit 500.2 are communicated to the higher-level control computer 302. The higher-level control computer 302 receives the information on the exact pick-up points of the loading units 500 either from another software or the exact pick-up points are determined by the higher-level control computer 302 on the basis of the measured values by sensors or camera systems. These sensors or camera systems can be permanently mounted or movable. It is also possible that individual sensors or camera systems required for this purpose are integrated on the shuttle vehicles 100. Combinations of the aforementioned acquisition methods for determining the exact pick-up points are also possible. Subsequently, the storage and retrieval machine 200 is moved and made available at the transfer zone 406, wherein the transport platform 202 has already received two self-propelling, mechanically unconnected shuttle vehicles 100. However, if only one of the two shuttle vehicles 100 is positioned on the transport platform 202, the storage and retrieval machine 200 can also first be moved to the second transfer zone 406.2 in order to load the second shuttle vehicle 100.2 onto the transport platform 202 of the storage and retrieval machine 200. Subsequently, the higher-level control computer 302 specifies the distance between the shuttle vehicles 100 on the basis of the position of the determined transport pick-up points of the joint loading unit 500.2. This distance is then occupied by the shuttle vehicles 100, after which the joint loading unit 500.2 is underrun at the transfer point on the instructions of the higher-level control computer 302. In the special cases in which at least some of the sensors or camera systems required to record the exact transport pick-up points are designed to travel on the shuttle vehicles 100, it may be that the shuttle vehicles 100 are already correctly positioned under the loading unit 500.2 to be picked up together at this time due to the measurement run. Then, a first part of the joint loading unit 500.2 is picked up by the first shuttle vehicle 100.1, and, at the same time or subsequently, a second part of the joint loading unit 500.2 is picked up by the second shuttle vehicle 100.2. Picked up is understood to mean the lifting of the lifting device 108 of the two shuttle vehicles 100. Subsequently, the joint loading unit 500.2 is transferred to the transport platform 202 of the storage and retrieval machine 200 by a synchronous movement of the two shuttle vehicles 100. The distance between the shuttle vehicles 100 is maintained by each of the shuttle vehicles 100 by means of the displacement measuring devices 114 available on the shuttle vehicles and monitored by the higher-level control computer. The storage and retrieval machine 200 is then moved to a storage compartment or a storage space 402 for the joint loading unit 500.2 and positions the transport platform 202, in particular also at its corresponding height, in such a way that it aligns with a storage channel 404 leading to the storage space 402. Subsequently, the joint loading unit 500.2 is moved to the storage space 402 by a synchronous movement of the shuttle vehicles 100, wherein the distance between the shuttle vehicles 100 is again maintained on the basis of the data of the displacement measuring device 114. Subsequently, the joint loading unit 500.2 is set down by the shuttle vehicles 100; i.e., the lifting device 108 is lowered again. The shuttle vehicles 100 can then be brought back to the transport platform 202 if necessary. The retrieval of a joint loading unit 500.2 is carried out in the reverse, analogous manner.
[0059] If, for example, several short loading units 500.1 are subsequently stored, it is possible that this is done with only one shuttle vehicle 100. In such a case, for example, the other shuttle vehicle 100 can be left in any storage compartment during this time. This is particularly useful if there are two shuttle vehicles of different sizes 100 in the system and the loading unit 500 is so large that the larger shuttle vehicle 100 would have to be used for storage. In this case, the smaller of the two shuttle vehicles 100 would only be in the way during the storage operations, in particular if the transfer zone 406 and the desired storage space are located on the other side of the rack aisle 408.
[0060] As a result, the present invention is characterized in that the distance between the two shuttle vehicles 100 does not have to be equipped with optical sensors for measuring the distance between the shuttle vehicles 100, but that the control of the distance is carried out by the higher-level control computer 302 on the basis of the data provided to it. In this way, a more robust storage and retrieval system 300 is created, as there is no need for time-consuming adjustment of optical sensors, wherein there is also increased reliability of the storage and retrieval system 300.
[0061] The invention being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications as would be obvious to one skilled in the art are to be included within the scope of the following claims.