SKIN MATERIAL
20230407027 ยท 2023-12-21
Assignee
Inventors
Cpc classification
B32B3/266
PERFORMING OPERATIONS; TRANSPORTING
B60R7/04
PERFORMING OPERATIONS; TRANSPORTING
C08J2300/12
CHEMISTRY; METALLURGY
C08J7/042
CHEMISTRY; METALLURGY
International classification
Abstract
A skin material includes a skin layer, an intermediate layer, a design layer, and at least one recess. The skin layer has a light transmittance. The intermediate layer is disposed on a back side of the skin layer and has a light transmittance lower than the light transmittance of the skin layer. The design layer is disposed on the back side of the intermediate layer and has a light transmittance lower than the light transmittance of the intermediate layer. The at least one recess is opened on a back surface of the design layer. A bottom of the recess has an intermediate layer reaching part defined at the intermediate layer.
Claims
1. A skin material comprising: a skin layer having a light transmittance; an intermediate layer disposed on a back side of the skin layer and having a light transmittance lower than the light transmittance of the skin layer; a design layer disposed on the back side of the intermediate layer and having a light transmittance lower than the light transmittance of the intermediate layer; and at least one recess opened on a back surface of the design layer, wherein the recess has a bottom, and the bottom has an intermediate layer reaching part defined at the intermediate layer.
2. The skin material according to claim 1, wherein the bottom of the recess has a base bottom and a deep bottom deeper than the base bottom.
3. The skin material according to claim 2, wherein the recess has a lateral surface, and the lateral surface has an inclined part that extends in a direction intersecting with a plane normal direction of a surface of the skin layer.
4. The skin material according to claim 1, wherein the recess has a lateral surface, and the lateral surface has an inclined part that extends in a direction intersecting with a plane normal direction of a surface of the skin layer.
5. The skin material according to claim 3, wherein the lateral surface of the recess has a plurality of inclined parts with different extending directions.
6. The skin material according to claim 1, wherein when viewed from a plane normal direction of a surface of the skin layer, the recess has a base-width part and a wide-width part having a width greater than a width of the base-width part.
7. The skin material according to claim 1, wherein the recess is formed by laser processing.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
[0020] (A) of
[0021]
[0022]
DESCRIPTION OF THE EMBODIMENTS
[0023] Embodiments of the disclosure provide a skin material with a high degree of freedom in design.
[0024] Hereinafter, embodiments of a skin material of the disclosure will be described.
First Embodiment
[0025] [Arrangement and Configuration of Skin Material]
[0026] First, the arrangement and configuration of the skin material of this embodiment will be described.
[0027] As shown in
[0028] As shown in
[0029] A sheet-shaped light source 80 is disposed on a back side of the design layer 22, i.e., on a back side of the skin material 2. The light source 80 includes a plurality of LEDs (not shown). The surface of the light source 80 is capable of emitting light on the entire surface.
[0030] [Arrangement and Configuration of Recesses]
[0031] Next, the arrangement and configuration of the recesses of the skin material of this embodiment will be described. The plurality of recesses 23 are defined over the entire back surface of the design layer 22 and, as shown in
[0032] As shown in
[0033] As shown in
[0034] The difference between the reference recess 23a and the deep recess 23b lies only in a bottom 232 (base bottom 232a and deep bottom 232b). The reference recess 23a and the deep recess 23b both penetrate through the design layer 22. The reference recess 23a does not reach the intermediate layer 21. The base bottom 232a is defined on the lower surface of the intermediate layer 21. On the other hand, the deep recess 23b reaches the intermediate layer 21. The deep bottom 232b is defined in the middle of the intermediate layer 21 in the surface-back direction.
[0035] [Manufacturing Method of Skin Material]
[0036] Next, a manufacturing method of the skin material of this embodiment will be described. The manufacturing method of the skin material of this embodiment includes a laminating step and a laser processing step. First, in the laminating step, an intermediate layer 21 and a design layer 22 are laminated on the back surface of a skin layer 20 by screen printing. Next, as shown in
[0037] [Use Method of Skin Material]
[0038] Next, a use method of the skin material of this embodiment will be described. As shown in
[0039] In the case where the light source 80 is on, the light source 80 emits light. Thus, a light (see arrow Y1 in
[0040] [Actions and Effects]
[0041] Next, the actions and effects of the skin material of this embodiment will be described. As shown in
[0042] Further, the depths of the recesses 23 (reference recesses 23a and deep recesses 23b) differ between the base bottoms 232a and the deep bottoms 232b. Due to this difference in depth, it is possible to provide a difference in the transmittance of light. Thus, it is possible to adjust the design expressed on the surface of the skin material 2. As a result, the degree of freedom in design increases.
[0043] Further, as shown in
[0044] If the skin material 2 is manufactured by screen printing only, it is required to use a screen mask corresponding to the design of the design layer 22 when printing the design layer 22 on the back surface of the intermediate layer 21. Thus, in the case where the design of the design layer 22 is changed, it is required to change the screen mask each time. In this regard, the manufacturing method of the skin material 2 of this embodiment includes a laminating step and a laser processing step. According to the manufacturing method of the skin material 2 of this embodiment, after printing the design layer 22 on the back surface of the intermediate layer 21, recesses 23 can be provided in the design layer 22 by laser processing. Thus, even in the case where the design of the design layer 22 is changed, it is not required to change the screen mask each time. By simply changing the movement or the laser output of the nozzle 910 shown in
Second Embodiment
[0045] The difference between the skin material of this embodiment and the skin material of the first embodiment lies in that the recess includes an inclined part. Herein, only the difference will be described.
[0046]
[0047] The vertical recess 23c extends in a vertical direction (surface-back direction). That is, an axis L2 of the vertical recess 23c extends parallel to an extending direction (surface-back direction) of a plane normal L1 of the surface of the skin layer 20 (an inclination angle is 0). The inclined part 2300 of the vertical recess 23c has a tapered shape that narrows from the surface side to the back side at an inclination angle 1.
[0048] The inclined recess 23d, which is located to the left of the vertical recess 23c, extends leftward from the opening 231 to the bottom 232 (from the back side to the surface side). That is, the axis L2 of the inclined recess 23d is inclined leftward by the inclination angle 1 with respect to the extending direction of the plane normal L1. The lateral surface 230 of the inclined recess 23d has a straight tube shape. Thus, similar to the axis L2, the inclined part 2300 is inclined leftward by the inclination angle 1.
[0049] The inclined recess 23e, which is located to the left of the inclined recess 23d, extends leftward from the opening 231 to the bottom 232. That is, the axis L2 of the inclined recess 23e is inclined leftward by an inclination angle 2 (>1) with respect to the extending direction of the plane normal L1. The lateral surface 230 of the inclined recess 23e has a straight tube shape. Thus, similar to the axis L2, the inclined part 2300 is inclined leftward by the inclination angle 2.
[0050] The inclined recess 23f, which is located to the right of the vertical recess 23c, extends rightward from the opening 231 to the bottom 232 at the inclination angle 1. The rest of the configuration is the same as that of the inclined recess 23d. The inclined recess 23g, which is located to the right of the inclined recess 23f, extends rightward from the opening 231 to the bottom 232 at the inclination angle 2. The rest of the configuration is the same as that of the inclined recess 23e.
[0051]
[0052] The skin material of this embodiment and the skin material of the first embodiment have similar actions and effects associated with the parts with common configurations. As shown in
[0053] Further, the inclination directions of the plurality of recesses 23 are different from each other. In this respect as well, it is possible to adjust the design expressed on the surface of the skin material 2. Further, the inclination angles of the inclined parts 2300 of the plurality of recesses 23 are set to multiple values (0, 1, and 2). In this respect as well, it is possible to adjust the design expressed on the surface of the skin material 2.
Third Embodiment
[0054] The difference between the skin material of this embodiment and the skin materials of the first embodiment and the second embodiment lies in that the recess includes an intermediate layer reaching part, a base bottom, a deep bottom, and an inclined part. In addition, the intermediate layer has a two-layer structure. Herein, only the differences will be described.
[0055]
[0056] Among five recesses 23h to 23l shown in
[0057] Further, the five recesses 23h to 23l correspond to the inclined recesses 23d to 23g in
[0058] The skin material of this embodiment and the skin materials of the first embodiment and the second embodiment have similar actions and effects associated with the parts with common configurations. As in this embodiment, the plurality of inclined parts 2300 may be inclined in the same orientation. By doing so, it is possible to provide directionality (a property that makes it easy to visually recognize the design from a predetermined direction (e.g., driver's seat side or passenger's seat side) to the design expressed on the surface of the skin material 2. Further, the plurality of inclined parts 2300 may be inclined at the same inclination angle 3. By doing so, it is possible to equalize the degree of reflection and refraction of light in the plurality of inclined parts 2300. Thus, it is possible to provide uniformity to the design expressed on the surface of the skin material 2. Further, the depths of the plurality of recesses 23h to 23l may all be different. Further, in the case where the design layer 22 has a light transmittance, the base bottom 232l of the recess 23l may be defined within the design layer 22. Further, the intermediate layer 21 may be composed of a plurality of layers (surface layer 210 and back layer 211). For example, the intermediate layer 21 may be composed of a plurality of layers, and the light transmittance of the respective layers may be gradually reduced from the surface side to the back side. Further, the intermediate layer 21 may be composed of a plurality of layers with the color changed for each layer.
[0059] Similar to the intermediate layer 21, in the case where the design layer 22 has a light transmittance, the design layer 22 may be composed of a plurality of layers, and the light transmittance of the respective layers may be gradually reduced from the surface side to the back side. Further, the design layer 22 may be composed of a plurality of layers with the color changed for each layer.
Fourth Embodiment
[0060] The difference between the skin material of this embodiment and the skin material of the third embodiment lies in that one recess includes an intermediate layer reaching part, a base bottom, a deep bottom, and an inclined part. Further, the intermediate layer has a one-layer structure. Herein, only the differences will be described.
[0061]
[0062] The skin material of this embodiment and the skin materials of the first embodiment and the second embodiment have similar actions and effects associated with the parts with common configurations. As in this embodiment, one recess 23 may include a base bottom 232a, a deep bottom (intermediate layer reaching part) 232b, and an inclined part 2300.
[0063] <Others>
[0064] The embodiments of the skin material of the disclosure have been described above.
[0065] However, the embodiments are not particularly limited to the above-described forms. Various modifications and improvements that can be made by those skilled in the art may also be implemented.
[0066] [Regarding Configuration]
[0067] (A) of
[0068] As shown in (A) of
[0069] As shown in (B) of
[0070]
[0071] The positions of the base bottoms 232a and 232l and the deep bottoms 232b and 232h to 232k shown in
[0072] The design expressed on the skin material 2 due to the recesses 23 is not particularly limited. For example, the design may include one or more selected from patterns (polka dot pattern, stripe pattern, lattice pattern, wood grain pattern, marble pattern, etc.), characters (alphabet, hiragana, katakana, kanji, number, etc.), shapes (polygon, circle, etc.), and symbols (buttons for operating devices, icons indicating statuses of devices, etc.). The color of the design expressed on the skin material 2 may be one color or multiple colors. The color may be displayed on the skin material 2 according to one or more selected from the skin layer 20, the intermediate layer 21, the design layer 22, and the light source 80. In particular, if color is applied to portions overlapping with the recesses 23 as viewed from the surface side, it is easy for the color to be expressed on the skin material 2 by the light from the light source 80.
[0073] The light transmittances of the skin layer 20 and the intermediate layer 21 are not particularly limited. The skin layer 20 and the intermediate layer 21 may be colorless transparent, colored transparent, or semi-transparent. The intermediate layer 21 may have a gradation in which the color changes from the back to the surface. By doing so, the color expressed on the surface of the skin material 2 can be changed depending on the position of the intermediate layer reaching part (deep bottom 232b in
[0074] A sensor (e.g., capacitive sensor) having a light transmittance may be interposed between the design layer 22 and the light source 80. By doing so, the skin material 2 may be used as a sensor or switch. The timing at which the light source 80 turns on is not particularly limited. The light source 80 may be constantly on. Further, the light source 80 may turn on in conjunction with a vehicle room lamp or a headlight. Further, in the case where a proximity sensor (e.g., capacitive sensor) detects approach of a user to the skin material 2, the light source 80 may be turned on.
[0075] The type of the light source 80 is not particularly limited. The light source 80 may be an organic EL sheet or an inorganic EL sheet. Further, the light source 80 may include a light source main body (e.g., LED) and a light guide plate (e.g., acrylic plate). In that case, the light source main body may be disposed adjacent to the light guide plate in the plane direction, the surface of the light guide plate may be made to perform surface light emission, and the skin material 2 may be disposed on the surface side of the light guide plate. The light source 80 may also be a light-accumulating sheet.
[0076] The interior part on which the skin material 2 is disposed is not particularly limited. Examples include a door trim, a seat, a floor, a ceiling, an instrument panel, a center cluster, a glove box, a steering wheel (handle), a center console, and an air vent. The arrangement surface of the interior part for arranging the skin material 2 may be a flat surface or a curved surface. The orientation (orientation in surface-back direction) when disposing the skin material 2 is not particularly limited. The skin material 2 may also be disposed on an interior part of ships, aircraft, buildings, and houses in addition to vehicles.
[0077] The configuration of the skin material 2 is not particularly limited. Among the skin layer 20, the intermediate layer 21, the design layer 22, and the light source 80, another layer may be interposed between two layers adjacent in the surface-back direction (between the skin layer and the intermediate layer 21, between the intermediate layer 21 and the design layer 22, and between the design layer 22 and the light source 80). Further, another layer may be disposed on the surface side of the skin layer 20.
[0078] [Regarding Material]
[0079] The material of the skin layer 20 is not particularly limited. Examples include synthetic leather, resin, elastomer, non-woven fabric, various types of cloth (woven fabric, knitted fabric, etc.). As synthetic leather, resin, and elastomer, specific examples include acrylic, polyethylene terephthalate, polycarbonate, polyvinyl chloride, silicone, epoxy, polyurethane, styrene-based thermoplastic elastomer, olefin-based thermoplastic elastomer, and dynamically crosslinked thermoplastic elastomer. Examples of non-woven fabric and various types of cloth include polyester, polypropylene, nylon, and cotton. The skin layer 20 may contain colored particles such as colored polyethylene particles, light diffusing particles such as titanium oxide, and light absorbing particles such as titanium black and carbon black.
[0080] The visible light transmittance of the skin layer 20 may be 50% or more and 100% or less, for example. By doing so, in the case where the light source 80 is on, the design of the design layer 22 can be more prominently shown on the surface of the skin material 2. In this specification, the visible light transmittance is a value obtained by measuring and calculating a transmission spectrum at wavelengths of 380 to 780 nm by a spectrophotometer UV3100PC manufactured by Shimadzu Corporation in accordance with JIS A5759:2016.
[0081] The material of the intermediate layer 21 is not particularly limited. Examples include resins and elastomers such as acrylic, polyethylene terephthalate, polycarbonate, polyvinyl chloride, silicone, polyester, epoxy, polyurethane, styrene-based thermoplastic elastomer, olefin-based thermoplastic elastomer, and dynamically crosslinked thermoplastic elastomer. The intermediate layer 21 may contain colored particles such as colored polyethylene particles, light diffusing particles such as titanium oxide, and light absorbing particles such as titanium black and carbon black.
[0082] The visible light transmittance of the intermediate layer 21 may be more than 0% and equal to or less than 40%, for example. By doing so, in the case where the light source 80 is off, the design of the design layer 22 becomes less noticeable.
[0083] The material of the design layer 22 is not particularly limited. Examples include resins and elastomers such as acrylic, polyethylene terephthalate, polycarbonate, polyvinyl chloride, silicone, polyester, epoxy, polyurethane, styrene-based thermoplastic elastomer, olefin-based thermoplastic elastomer, and dynamically crosslinked thermoplastic elastomer. The design layer 22 may contain colored particles such as colored polyethylene particles, light diffusing particles such as titanium oxide, and light absorbing particles such as titanium black and carbon black.
[0084] [Regarding Manufacturing Method]
[0085] The lamination method of the skin layer 20, the intermediate layer 21, and the design layer 22 is not particularly limited. In addition to screen printing, gravure printing, inkjet printing, and flexographic printing may also be used. Further, each layer may be laminated by adhesion or vapor deposition. The formation method of the recesses 23 is not particularly limited. In addition to laser processing, photoetching may also be used.