ELECTRIC HEATING TEMPERATURE CONTROL APPARATUS AND ELECTRIC HEATING DEVICE
20230413386 ยท 2023-12-21
Inventors
Cpc classification
International classification
Abstract
An electric heating temperature control apparatus and an electric heating device are provided. The electric heating temperature control apparatus is connected with an external electric heating wire including a temperature sensing conductor, an insulating layer and a heating conductor, and includes a temperature detecting circuit including a temperature sensing voltage dividing and sampling unit, an AC voltage dividing and sampling unit and a differential signal processing unit, the AC voltage dividing and sampling unit is used for converting an input signal of the AC power supply into a reference voltage signal, the temperature sensing voltage dividing and sampling unit is used for converting a signal flowing through the temperature sensing conductor into a temperature voltage signal, and the differential signal processing unit is used for performing a differential comparison between the temperature voltage signal and the reference voltage signal. The electric heating device includes the electric heating temperature control apparatus.
Claims
1. An electric heating temperature control apparatus, using an AC power supply and connected with an electric heating wire, the electric heating wire comprising a temperature sensing conductor, an insulating layer and a heating conductor, the temperature sensing conductor being used for sensing a temperature of the heating conductor, the insulating layer being used for insulation between the heating conductor and the temperature sensing conductor, and the insulating layer being used for changing its resistance or resulting in a short circuit between the temperature sensing conductor and the heating conductor when a local or overall temperature of the heating conductor changes, and the heating conductor being used for heating; wherein the electric heating temperature control apparatus comprises a temperature detecting circuit, a heating switching circuit and a temperature parameter setting circuit; the temperature detecting circuit comprises a temperature sensing voltage dividing and sampling unit, an AC voltage dividing and sampling unit and a differential signal processing unit; a first terminal of the temperature sensing voltage dividing and sampling unit is connected to a second terminal of the temperature sensing conductor, a first terminal of the temperature sensing conductor is connected to a live wire of the AC power supply, a second terminal of the temperature sensing voltage dividing and sampling unit is grounded, an output terminal of the temperature sensing voltage dividing and sampling unit is connected to the differential signal processing unit, and the temperature sensing voltage dividing and sampling unit is used for converting a signal flowing through the temperature sensing conductor into a temperature voltage signal and output it to the differential signal processing unit; a first terminal of the AC voltage dividing and sampling unit is connected to the live wire of the AC power supply, a second terminal of the AC voltage dividing and sampling unit is grounded, an output terminal of the AC voltage dividing and sampling unit is connected to the differential signal processing unit, and the AC voltage dividing and sampling unit is used for converting an input signal of the AC power supply into a reference voltage signal and output it to the differential signal processing unit; the differential signal processing unit is used for performing a differential comparison between the temperature voltage signal and the reference voltage signal and outputting a stop-heating signal or a heating signal according to the differential comparison between the temperature voltage signal and the reference voltage signal; the heating switching circuit is connected to the temperature detecting circuit and to the heating conductor, and is used for turning off a power supply circuit of the heating conductor when receiving the stop-heating signal, and turning on the power supply circuit of the heating conductor when receiving the heating signal, so as to control the heating conductor to heat or to stop heating; and the temperature parameter setting circuit is connected to the temperature detecting circuit for setting a temperature parameter.
2. The electric heating temperature control apparatus according to claim 1, further comprising: a safety protection circuit connected to the heating switching circuit and to the heating conductor, wherein the safety protection circuit is configured for detecting the local or overall temperature of the heating conductor by detecting a leakage current through the insulating layer caused by a change of the resistance of the insulating layer or by the short circuit, and outputting an abnormality signal to control the heating switching circuit to turn off the power supply circuit of the heating conductor when the temperature is higher than a preset safety value.
3. The electric heating temperature control apparatus according to claim 2, wherein the heating switching circuit comprises a first switch unit and a second switch unit; a first terminal of the first switch unit is connected to the live wire of the AC power supply or to the second terminal of the temperature sensing conductor, a second terminal of the first switch unit is connected to a first terminal of the heating conductor, a first terminal of the second switch unit is connected to a second terminal of the heating conductor, and a second terminal of the second switch unit is grounded or equivalently grounded; when the first switch unit and the second switch unit are on, the power supply circuit of the heating conductor is turned on; when the first switch unit or the second switch unit is off, the power supply circuit of the heating conductor is turned off; and when the first switch unit and the second switch unit are off, heating currents at both terminals of the heating conductor are cut off.
4. The electric heating temperature control apparatus according to claim 2, wherein the safety protection circuit is further used for outputting the abnormality signal in cases where the temperature detecting circuit works abnormally or the heating switching circuit works abnormally, to control the heating switching circuit to turn off the power supply circuit of the heating conductor.
5. The electric heating temperature control apparatus according to claim 1, wherein the heating switching circuit comprises a first switch unit and a second switch unit; and the temperature sensing voltage dividing and sampling unit comprises a first resistor and a second resistor, wherein a first terminal of the first resistor is connected to the second terminal of the temperature sensing conductor directly or through a first diode, a second terminal of the first resistor is connected to a first terminal of the second resistor, a second terminal of the second resistor is grounded, a series connection node of the first resistor and the second resistor serves as the output terminal of the temperature sensing voltage dividing and sampling unit to be connected to the differential signal processing unit; the AC voltage dividing and sampling unit comprises a third resistor and a fourth resistor, a first terminal of the third resistor is connected to the live wire of the AC power supply directly or through a second diode, a second terminal of the third resistor is connected to a first terminal of the fourth resistor, a second terminal of the fourth resistor is grounded, and a series connection node of the third resistor and the fourth resistor serves as the output terminal of the AC voltage dividing and sampling unit to be connected to the differential signal processing unit; and the first and second diodes are connected such that they simultaneously intercept a positive half cycle or a negative half cycle of a voltage of the AC power supply for voltage division and sampling.
6. The electric heating temperature control apparatus according to claim 1, wherein the heating switching circuit comprises a first switch unit and a second switch unit; and the temperature sensing voltage dividing and sampling unit comprises a second resistor, wherein a first terminal of the heating conductor is connected to the second terminal of the temperature sensing conductor through the first switch unit, a second terminal of the heating conductor is connected to a first terminal of the second resistance through the second switch unit, a second terminal of the second resistor is grounded, and the first terminal of the second resistance also serves as the output terminal of the temperature sensing voltage dividing and sampling unit to be connected to the differential signal processing unit; and the AC voltage dividing and sampling unit comprises a third resistor and a fourth resistor, a first terminal of the third resistor is connected to the live wire of the AC power supply directly or through a diode, a second terminal of the third resistor is connected to a first terminal of the fourth resistor, a second terminal of the fourth resistor is grounded, and a series connection node of the third resistor and the fourth resistor serves as the output terminal of the AC voltage dividing and sampling unit to be connected to the differential signal processing unit.
7. The electric heating temperature control apparatus according to claim 1, wherein: the differential signal processing unit comprises a first voltage comparator and a second voltage comparator, wherein a first input terminal of the first voltage comparator is connected to the output terminal of the temperature sensing voltage dividing and sampling unit, a second input terminal of the first voltage comparator is connected to the output terminal of the AC voltage dividing and sampling unit, an output terminal of the first voltage comparator is connected to a second input terminal of the second voltage comparator, a first input terminal of the second voltage comparator is connected to a voltage source, and an output terminal of the second voltage comparator is connected to the heating switching circuit.
8. The electric heating temperature control apparatus according to claim 1, wherein: the differential signal processing unit comprises a third voltage comparator and a single-chip microcomputer, wherein a first input terminal of the third voltage comparator is connected to the output terminal of the temperature sensing voltage dividing and sampling unit, a second input terminal of the third voltage comparator is connected to the output terminal of the AC voltage dividing and sampling unit, an output terminal of the third voltage comparator is connected to the single-chip microcomputer, and the single-chip microcomputer is also connected to the heating switching circuit.
9. The electric heating temperature control apparatus according to claim 1, wherein: the differential signal processing unit comprises a single-chip microcomputer, wherein the output terminal of the temperature sensing voltage dividing and sampling unit is connected to a first A/D converter port of the single-chip microcomputer, the output terminal of the AC voltage dividing and sampling unit is connected to a second A/D converter port of the single-chip microcomputer, and the single-chip microcomputer is also connected to the heating switching circuit.
10. The electric heating temperature control apparatus according to claim 2, wherein the safety protection circuit comprises a safety signal sampling unit and a safety signal processing unit; wherein a first terminal of the safety signal sampling unit is connected to a second terminal of the heating conductor, a second terminal of the safety signal sampling unit is grounded or connected to a voltage terminal of a power circuit, and the safety signal sampling unit is used for converting a current signal passing therethrough into a safety voltage signal and output it to the safety signal processing unit; the safety signal processing unit is connected to the heating switching circuit, and the safety signal processing unit performs abnormality analysis and judgment according to a received abnormality judgment sequence and the safety voltage signal, and outputs an abnormality signal to the heating switching circuit when an abnormality exists; and the heating switching circuit is also connected to the safety signal processing unit, and the heating switching circuit is also used for turning off the power supply circuit of the heating conductor when receiving the abnormality signal.
11. The electric heating temperature control apparatus according to claim 1, further comprising: a timing power-off temperature measurement circuit, used for directly or indirectly controlling the heating switching circuit to force a turning off the heating for a period of time after each heating duration, such that the temperature detecting circuit performs a temperature detection when the heating switching circuit turns off the heating.
12. The electric heating temperature control apparatus according to claim 2, wherein: the temperature detecting circuit performs a temperature detection during a positive half cycle of the AC power supply, and the safety protection circuit performs an abnormality detection during a negative half cycle of the AC power supply; or the temperature detecting circuit performs a temperature detection during a negative half cycle of the AC power supply, and the safety protection circuit performs an abnormality detection during a positive half cycle of the AC power supply.
13. An electric heating device, comprising: an electric heating wire, comprising: a temperature sensing conductor, an insulating layer, and a heating conductor; and an electric heating temperature control apparatus connected to the electric heating wire, comprising: a temperature detecting circuit, a heating switching circuit, and a temperature parameter setting circuit; wherein the temperature sensing conductor is used for sensing a temperature of the heating conductor, the insulating layer is used for insulation between the temperature sensing conductor and the heating conductor, and the insulating layer changes its resistance or results in a short circuit between the temperature sensing conductor and the heating conductor when a local or overall temperature of the heating conductor changes, and the heating conductor is used for heating, the temperature detecting circuit comprises a temperature sensing voltage dividing and sampling unit, an AC voltage dividing and sampling unit and a differential signal processing unit; a first terminal of the temperature sensing voltage dividing and sampling unit is connected to a second terminal of the temperature sensing conductor, a first terminal of the temperature sensing conductor is connected to a live wire of an AC power supply, a second terminal of the temperature sensing voltage dividing and sampling unit is grounded, an output terminal of the temperature sensing voltage dividing and sampling unit is connected to the differential signal processing unit, and the temperature sensing voltage dividing and sampling unit is used for converting a signal flowing through the temperature sensing conductor into a temperature voltage signal and output it to the differential signal processing unit; a first terminal of the AC voltage dividing and sampling unit is connected to the live wire of the AC power supply, a second terminal of the AC voltage dividing and sampling unit is grounded, an output terminal of the AC voltage dividing and sampling unit is connected to the differential signal processing unit, and the AC voltage dividing and sampling unit is used for converting an input signal of the AC power supply into a reference voltage signal and output it to the differential signal processing unit; the differential signal processing unit is used for performing a differential comparison between the temperature voltage signal and the reference voltage signal and outputting a stop-heating signal or a heating signal according to the differential comparison between the temperature voltage signal and the reference voltage signal; the heating switching circuit is connected to the temperature detecting circuit and to the heating conductor, and is used for turning off a power supply circuit of the heating conductor when receiving the stop-heating signal, and turning on the power supply circuit of the heating conductor when receiving the heating signal, so as to control the heating conductor to heat or to stop heating; and the temperature parameter setting circuit is connected to the temperature detecting circuit for setting a temperature parameter.
14. The electric heating device according to claim 13, wherein the electric heating temperature control apparatus further comprising: a safety protection circuit, which is connected to the heating switching circuit and to the heating conductor, wherein the safety protection circuit detects the local or overall temperature of the heating conductor by detecting a leakage current through the insulating layer caused by a change of the resistance of the insulating layer or by the short circuit, and outputs an abnormality signal to control the heating switching circuit to turn off the power supply circuit of the heating conductor when the temperature is higher than a preset safety value.
15. The electric heating device according to claim 14, wherein the heating switching circuit comprises a first switch unit and a second switch unit; a first terminal of the first switch unit is connected to the fire live wire of the AC power supply or to the second terminal of the temperature sensing conductor, a second terminal of the first switch unit is connected to a first terminal of the heating conductor, a first terminal of the second switch unit is connected to a second terminal of the heating conductor, and a second terminal of the second switch unit is grounded or equivalently grounded; when the first switch unit and the second switch unit are on, the power supply circuit of the heating conductor is turned on; when the first switch unit or the second switch unit is off, the power supply circuit of the heating conductor is turned off; and when the first switch unit and the second switch unit are off, heating currents at both terminals of the heating conductor are cut off.
16. The electric heating device according to claim 14, wherein the safety protection circuit is also used for outputting the abnormality signal in cases where the temperature detecting circuit works abnormally or the heating switching circuit works abnormally, to control the heating switching circuit to turn off the power supply circuit of the heating conductor.
17. The electric heating device according to claim 13, wherein the heating switching circuit comprises a first switch unit and a second switch unit; and the temperature sensing voltage dividing and sampling unit comprises a first resistor and a second resistor, wherein a first terminal of the first resistor is connected to the second terminal of the temperature sensing conductor directly or through a first diode, a second terminal of the first resistor is connected to a first terminal of the second resistor, a second terminal of the second resistor is grounded, a series connection node of the first resistor and the second resistor serves as the output terminal of the temperature sensing voltage dividing and sampling unit to be connected to the differential signal processing unit; the AC voltage dividing and sampling unit comprises a third resistor and a fourth resistor, a first terminal of the third resistor is connected to the live wire of the AC power supply directly or through a second diode, a second terminal of the third resistor is connected to a first terminal of the fourth resistor, a second terminal of the fourth resistor is grounded, and a series connection node of the third resistor and the fourth resistor serves as the output terminal of the AC voltage dividing and sampling unit to be connected to the differential signal processing unit; and the first and diodes are connected such that they simultaneously intercept a positive half cycle or a negative half cycle of a voltage of the AC power supply for voltage division and sampling.
18. The electric heating device according to claim 13, wherein the heating switching circuit comprises a first switch unit and a second switch unit; and the temperature sensing voltage dividing and sampling unit comprises a second resistor, wherein a first terminal of the heating conductor is connected to the second terminal of the temperature sensing conductor through the first switch unit, a second terminal of the heating conductor is connected to a first terminal of the second resistance through the second switch unit, a second terminal of the second resistor is grounded, and the first terminal of the second resistance also serves as the output terminal of the temperature sensing voltage dividing and sampling unit to be connected to the differential signal processing unit; and the AC voltage dividing and sampling unit comprises a third resistor and a fourth resistor, a first terminal of the third resistor is connected to the live wire of the AC power supply directly or through a diode, a second terminal of the third resistor is connected to a first terminal of the fourth resistor, a second terminal of the fourth resistor is grounded, and a series connection node of the third resistor and the fourth resistor serves as the output terminal of the AC voltage dividing and sampling unit to be connected to the differential signal processing unit.
19. The electric heating device according to claim 13, wherein the differential signal processing unit comprises a first voltage comparator and a second voltage comparator, wherein a first input terminal of the first voltage comparator is connected to the output terminal of the temperature sensing voltage dividing and sampling unit, a second input terminal of the first voltage comparator is connected to the output terminal of the AC voltage dividing and sampling unit, an output terminal of the first voltage comparator is connected to a second input terminal of the second voltage comparator, a first input terminal of the second voltage comparator is connected to a voltage source, and an output terminal of the second voltage comparator is connected to the heating switching circuit, or the differential signal processing unit comprises a third voltage comparator and a single-chip microcomputer, wherein a first input terminal of the third voltage comparator is connected to the output terminal of the temperature sensing voltage dividing and sampling unit, a second input terminal of the third voltage comparator is connected to the output terminal of the AC voltage dividing and sampling unit, an output terminal of the third voltage comparator is connected to the single-chip microcomputer, and the single-chip microcomputer is also connected to the heating switching circuit, or the differential signal processing unit comprises a single-chip microcomputer, wherein the output terminal of the temperature sensing voltage dividing and sampling unit is connected to a first A/D converter port of the single-chip microcomputer, the output terminal of the AC voltage dividing and sampling unit is connected to a second A/D converter port of the single-chip microcomputer, and the single-chip microcomputer is also connected to the heating switching circuit.
20. The electric heating device according to claim 1314, wherein the safety protection circuit comprises a safety signal sampling unit and a safety signal processing unit; wherein a first terminal of the safety signal sampling unit is connected to a second terminal of the heating conductor, a second terminal of the safety signal sampling unit is grounded or connected to a voltage terminal of a power circuit, and the safety signal sampling unit is used for converting a current signal passing therethrough into a safety voltage signal and output it to the safety signal processing unit; the safety signal processing unit is connected to the heating switching circuit, and the safety signal processing unit performs abnormality analysis and judgment according to a received abnormality judgment sequence and the safety voltage signal, and outputs an abnormality signal to the heating switching circuit when an abnormality exists; and the heating switching circuit is also connected to the safety signal processing unit, and the heating switching circuit is also used for turning off the power supply circuit of the heating conductor when receiving the abnormality signal.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0024] In order to make the technical problems, technical solutions and advantages of this disclosure clearer, this disclosure will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of this disclosure and are not intended to limit this disclosure.
[0025] It should be noted that when an element is referred to as being fixed to or provided at another element, it may be on the other element directly or indirectly. When an element is referred to as being coupled to to another element, it may be connected to the other element directly or indirectly.
[0026] It should be understood that an orientation or positional relationship indicated by the terms length, width, up, down, front, back, left, right, vertical, horizontal, top, bottom, inside, outside and the like is an orientation or positional relationship shown in the drawings, and is merely for the convenience of describing this disclosure and simplifying the description, rather than indicating or implying that the device or elements referred to have a particular orientation, and are configured and operated along a particular orientation. Thus, it cannot be construed as limiting this disclosure.
[0027] In addition, terms first and second are only adopted for description and should not be understood to indicate or imply relative importance or implicitly indicate the number of indicated technical features. Therefore, a feature defined by first and second may explicitly or implicitly indicate inclusion of one or more of such features. In the description of this disclosure, a plurality of means two or more, unless otherwise limited definitely and specifically.
[0028] A first aspect of the embodiments of this disclosure provides an electric heating temperature control apparatus 100, as shown in
[0029] The temperature detecting circuit 110 includes an AC voltage dividing and sampling unit 111, a temperature sensing voltage dividing and sampling unit 112 and a differential signal processing unit 113.
[0030] The first terminal of the temperature sensing voltage dividing and sampling unit 112 is connected to the second terminal of the temperature sensing conductor 210, the first terminal of the temperature sensing conductor 210 is connected to the live wire L of the AC power supply, the second terminal of the temperature sensing voltage dividing and sampling unit 112 is grounded, the output terminal of the temperature sensing voltage dividing and sampling unit 112 is connected to the differential signal processing unit 113, and the temperature sensing voltage dividing and sampling unit 112 is used for converting a signal passing through the temperature sensing conductor 210 into a temperature voltage signal and output it to the differential signal processing unit 113.
[0031] The first terminal of the AC voltage dividing and sampling unit 111 is connected to the live wire L of the AC power supply, the second terminal of the AC voltage dividing and sampling unit 111 is grounded, the output terminal of the AC voltage dividing and sampling unit 111 is connected to the differential signal processing unit 113, and the AC voltage dividing and sampling unit 111 is used for converting an input signal of the AC power supply into a reference voltage signal and output it to the differential signal processing unit 113.
[0032] The differential signal processing unit 113 is used for performing a differential comparison between the temperature voltage signal and the reference voltage signal for identification process, so as to prevent the voltage variation of the AC power supply from affecting the precision of temperature detections, and determine the temperature of the temperature sensing conductor 210 and output a stop-heating signal or a heating signal.
[0033] The heating switching circuit 120 is connected to the temperature detecting circuit 110 and to the heating conductor 230. The heating switching circuit 120 is used for turning off the power supply circuit of the heating conductor 230 when receiving the stop-heating signal, and turning on the power supply circuit of the heating conductor 230 when receiving the heating signal.
[0034] The temperature parameter setting circuit 160 is connected to the differential signal processing unit 113, and used for setting a temperature parameter. Specifically, the temperature parameter setting circuit 160 sets the temperature parameter of the temperature sensing conductor 210 by adjusting the reference voltage signal output by the AC voltage dividing and sampling unit 111, and adjusts the temperature parameter by changing the potential of the reference voltage signal. In some embodiments, the temperature parameter setting circuit 160 may be realized with an adjustable resistor. In some embodiments, the temperature parameter setting circuit 160 may be realized with a button and a resistor in combination. In some other embodiments, the temperature parameter setting circuit 160 may be realized wirelessly with infrared, Bluetooth, and etc.
[0035] The first aspect of the embodiments of this disclosure provides an electric heating temperature control apparatus 100. Through the AC voltage dividing and sampling unit 111, the temperature sensing voltage dividing and sampling unit 112 and the differential signal processing unit 113 of the temperature detecting circuit 110, the electric heating temperature control apparatus 100 performs a differential comparison between the temperature voltage signal and the reference voltage signal for identification process, and may suppress the voltage variation of the AC power supply and the error variation of the working voltage of the temperature sensing conductor 210, reduce their impact on the detection precision of the temperature sensing conductor 210, improve the precision of the temperature sensing conductor 210 sensing the temperature variations, realize high-precision temperature detections of the temperature detecting circuit 110, and solve the problem of imprecise temperature detections of existing electric heating apparatus.
[0036] Please refer to
[0037] Please refer to
[0038] Please refer to
[0039] When the first switch unit 121 and the second switch unit 122 are on, the power supply circuit of the heating conductor 230 is turned on. When the first switch unit 121 or the second switch unit 122 is off, the power supply circuit of the heating conductor 230 is turned off. When the first switch unit 121 and the second switch unit 122 are off, the heating current at both terminals of the heating conductor 230 is cut off, so that the safety protection circuit 140 may detect the leakage current of the insulating layer 220 more precisely, and so that the temperature detecting circuit 110 detects the temperature of the temperature sensing conductor 210 more precisely.
[0040] Please refer to
[0041] Please refer to
[0042] Further, referring to
[0043] Referring to
[0044] It should be understood that the diodes D7 and D8 used in the temperature sensing voltage dividing and sampling unit 112 and in the AC voltage dividing and sampling unit 111 are both used for simultaneously intercepting the positive half cycle or the negative half cycle of the voltage of the AC power supply for voltage dividing and sampling.
[0045] Alternatively, referring to
[0046] Alternatively, referring to
[0047] Alternatively, referring to
[0048] Please refer to
[0049] The safety signal processing unit 142 is connected to the heating switching circuit 120. The safety signal processing unit 142 performs abnormality analysis and judgment according to a received abnormality judgment sequence and the safety voltage signal. When abnormality exists, the safety signal processing unit 142 outputs an abnormality signal to the heating switching circuit 120. In one embodiment, referring to
[0050] The heating switching circuit 120 is also connected to the safety signal processing unit 142, and the heating switching circuit 120 is also used for turning off the power supply circuit of the heating conductor 230 when receiving the abnormality signal.
[0051] Please refer to
[0052] It should be understood that the neutral wire N of the AC power supply is grounded in this embodiment, therefore the ground terminal mentioned in this embodiment may be a reference ground based on the potential of the neutral wire N of the AC power supply.
[0053]
[0054] Referring to
[0055] Please refer to
[0056] Please refer to
[0057] Please refer to
[0058] Please refer to
[0059] The first input terminal of the first voltage comparator U3 is connected to the output terminal of the temperature sensing voltage dividing and sampling unit 112, the second input terminal of the first voltage comparator U3 is connected to the output terminal of the AC voltage dividing and sampling unit 111, the output terminal of the first voltage comparator U3 is connected to the second input terminal of the second voltage comparator U4 through the diode D9 and the resistor R20, the first input terminal of the second voltage comparator U4 is connected to the power supply VDD through the resistor R22, one terminal of the resistor R23 is grounded, the other terminal of the resistor R23 is connected to the first input terminal of the second voltage comparator U4, the resistor R24 is connected between the first input terminal and the output terminal of the second voltage comparator U4, and the output terminal of the second voltage comparator U4 is connected to the heating switching circuit 120 connections. The voltage comparison processing unit 1232 in this embodiment is realized with the first voltage comparator U3 and the second voltage comparator U4.
[0060] In this embodiment, the partial voltage variation at the resistor R18 caused by the temperature variation of the heating conductor 230 is a differential mode signal, which will be separated and put into the comparison, and the comparison result is output from the output terminal of the voltage comparator U3; if the voltage input at the first input terminal of the first voltage comparator U3 is lower than the voltage input at the second input terminal of the voltage comparator U3, it may be determined that the temperature is higher than the temperature set by the user, and the voltage comparator U3 outputs the stop-heating signal; otherwise, it may be determined that the temperature is lower than the temperature set by the user, and the output terminal of the voltage comparator U3 outputs the heating signal.
[0061] Referring to
[0062] Referring to
[0063] Referring to
[0064] Specifically, referring to
[0065] Please refer to
[0066]
[0067] Please refer to
[0068] The single-chip microcomputer U6 is also connected to the output terminal of the temperature sensing voltage dividing and sampling unit 112 and to the heating switching circuit 120. The single-chip microcomputer U6 is used for performing the differential comparison between the temperature voltage signal and the adjusted reference voltage signal for identification process. Further, referring to
[0069] Please refer to
[0070] The anode of the first diode D13 is connected to the second terminal of the temperature sensing conductor 210, the cathode of the first diode D13 is connected to the input terminal of the heating conductor 230, and the first diode D13 conducts during the positive half cycle of the AC power supply and does not conduct during the negative half cycle of the AC power supply. The first terminal of the thermal fuse F1 is connected to the neutral wire N of the AC power supply, the second terminal of the thermal fuse F1 is grounded, and the thermal fuse F1 is used for stopping the heating of the heating conductor 230 when it blows. In practical circuits, the thermal fuse F1 may be arranged next to the resistor R27 of the safety signal sampling unit 141, that is, the thermal fuse F1 is located close to the resistor R27. When the thermal fuse F1 blows, the heating may be turned off.
[0071] The anode of the first unidirectional thyristor T3 is connected to the output terminal of the heating conductor 230, and the cathode of the first unidirectional thyristor T3 is grounded. The resistor R42, the first capacitor C8 and the second diode D14 are connected in series between the temperature detecting circuit 110 and the ground. The anode of the second diode D14 is grounded, the control electrode of the first unidirectional thyristor T3 is connected to the cathode of the second diode D14, and the resistor R43 is connected in parallel with the second diode D14. Referring to
[0072] Please refer to
[0073] Please refer to
[0074] In abnormal cases where the first switch unit 121 fails and is always on, or the insulating layer 220 detects abnormal local or overall overheating of the heating conductor 230, or the insulation of the insulating layer 220 is damaged and results in an abnormal short circuit between the conductors and etc., the safety signal sampling unit 141 outputs the sampled safety voltage signal to the second input terminal of the voltage comparator U2, so that the voltage comparator U2 outputs a high-level voltage. The safety signal processing unit 142 also includes the single-chip microcomputer U6 and the processing program inside the single-chip microcomputer U6. The safety signal processing unit 142 receives the voltage output by the voltage comparator U2 through the 10.sup.th pinout of the single-chip microcomputer U6.
[0075] In this embodiment, the safety signal processing unit 142 identifies the abnormality in the following ways: after the voltage comparator U2 outputs a high-level voltage, if it can output a low-level voltage after the timing power-off temperature detecting circuit 130 forces the turning off of the heating, then it is determined that it is the turning on of the heating switching circuit 120 that causes the voltage comparator U2 to output the high-level voltage, and this conforms to the abnormality judgment sequence; after the voltage comparator U2 outputs a high-level voltage, if it still outputs the high-level voltage after the timing power-off temperature detecting circuit 130 forces the turning off of the heating, it is determined that it is abnormality that causes the voltage comparator U2 to output the high-level voltage, and this does not conform to the abnormality judgment sequence. The 9.sup.th pinout of the single-chip microcomputer U6 outputs a stop-heating signal, and controls the second switch unit 122 to turn off the heating, so as to realize safety protection; when the second switch unit 122 fails and is always on, the temperature of the heating conductor 230 will increase, and when the overheated insulating layer 220 results in a relatively small resistance or a short circuit between the temperature sensing conductor 210 and the heating conductor 230, the resistor R27 will generate heat due to excessive current passing through, and because the thermal fuse F1 is arranged to be close to the resistor R27, the thermal fuse F1 will blow due to the heat generated by the resistor R27, thereby turning off the heating for safety protection.
[0076] Referring to
[0077] Please refer to
[0078] Please refer to
[0079]
[0080] Please refer to
[0081] Further, referring to
[0082] Referring to
[0083] The first main electrode of the third TRIAC TR4 is connected to the live wire L of the AC power supply, the second main electrode of the third TRIAC TR4 is connected to the current input terminal of the heating conductor 230, the control electrode of the third TRIAC TR4 is connected to the first output terminal of the third optocoupler OC3, the second output terminal of the third optocoupler OC3 is connected to the first main electrode of the third TRIAC TR4, the first input terminal of the third optocoupler OC3 is connected to the safety protection circuit 140, and the second input terminal of the third optocoupler OC3 is grounded.
[0084] The first main electrode of the fourth TRIAC TR3 is connected to the current output terminal of the heating conductor 230, the second main electrode of the fourth TRIAC TR3 is grounded, the control electrode of the fourth TRIAC TR3 is connected to the first terminal of the second capacitor C9, the second terminal of the second capacitor C9 is connected to the first terminal of the resistor R56, and the second terminal of the resistor R56 is connected to temperature detecting circuit 110, that is, to the 9.sup.th pinout of the single-chip microcomputer U9.
[0085] Referring to
[0086] Referring to
[0087] Please refer to
[0088] Please refer to
[0089] Referring to
[0090] In addition, the safety protection circuit 140 uses the timing power-off temperature detecting circuit 130 to provide the safety signal processing unit 142 with an abnormality judgment sequence for abnormality judgment. When the first switch unit 121 fails and is always on, or the isolating layer 220 detects abnormal local or overall overheating of the heating conductor 230, or the insulation of the insulating layer 220 is damaged and results in an abnormal short circuit between the conductors, the safety protection circuit 140 judges whether there is an abnormality through the analysis of the safety signal processing unit 142 on whether the high-level or low-level voltage value output by the safety signal sampling unit 141 is normal or whether the occurrence time of the voltage value conforms to the abnormality judgment sequence. When there is an abnormality, the safety signal processing unit 142 outputs an abnormality signal to control the heating switching circuit 120 to turn off the heating, realizing the safety protection by rapid power-off. When the second switch unit 122 fails and is always on, the overheated heating conductor 230 results in a relatively small resistance or a short circuit between the temperature sensing conductor 210 and the heating conductor 230, the resistor R27 will generate heat due to excessive current passing through, and the thermal fuse F1 will blow due to the heat generated by the resistor R27, thereby realizing safety protection. The above solves the problems of imprecise temperature detections and insufficient safety protection of electric heating apparatus.
[0091] Please refer to
[0092] It should be noted that, in this embodiment, the temperature sensing conductor 210 and the heating conductor 230 may be used for both heating and temperature sensing. It is possible to simultaneously monitor the temperatures of the temperature sensing conductor 210 and of the heating conductor 230, through the detections on the currents flowing through the temperature sensing conductor 210 and through the heating conductor 230 by the temperature sensing voltage dividing and sampling unit 112.
[0093] Referring to
[0094] The second main electrode of the third TRIAC TR4 is connected to the second terminal of the temperature sensing conductor 210, the first main electrode of the third TRIAC TR4 is connected to the first terminal of the heating conductor 230, the control electrode of the third TRIAC TR4 is connected to the first main electrode of the fifth TRIAC TR5 through the resistor R55 and the capacitor C10, the second main electrode of the fifth TRIAC TR5 is grounded, and the control electrode of the fifth TRIAC TR5 is connected to the temperature detecting circuit 110, that is, the 6.sup.th pinout of the single-chip microcomputer U9, through the resistor R54 and the capacitor C11.
[0095] The second aspect of the embodiments of this disclosure provides an electric heating device. The electric heating device includes the electric heating temperature control apparatus 100 provided in the first aspect of the embodiments of this disclosure. The electric heating device is, for example, an electric blanket, a heating pad, an electric tubular heater, among others.
[0096] The above embodiments are merely for illustrating the technical solutions of this disclosure, rather than limiting them; although this disclosure has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that it is still possible to modify the technical solutions recited in the foregoing embodiments, or equivalently replace some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of this disclosure, and should be included in the protection scope of this disclosure.