CONDITIONING SYSTEM FOR A TEST BENCH
20230405540 ยท 2023-12-21
Inventors
Cpc classification
B01F25/4523
PERFORMING OPERATIONS; TRANSPORTING
B01F25/432
PERFORMING OPERATIONS; TRANSPORTING
B01F33/811
PERFORMING OPERATIONS; TRANSPORTING
B01F23/453
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01F35/221
PERFORMING OPERATIONS; TRANSPORTING
B01F25/432
PERFORMING OPERATIONS; TRANSPORTING
B01F25/452
PERFORMING OPERATIONS; TRANSPORTING
B01F33/81
PERFORMING OPERATIONS; TRANSPORTING
B01F33/82
PERFORMING OPERATIONS; TRANSPORTING
G01M99/00
PHYSICS
Abstract
To condition an operating medium in a test object circuit (PK) of a test object (P) on a test bench to a desired temperature as quickly as possible, the invention proposes providing a mixing unit (3), there being provided, in the mixing unit (3), a mixing region (28) in which operating medium of the test object circuit (PK) can be mixed with preconditioned operating medium from a conditioning circuit (KK) in order to condition the operating medium in the test object circuit (PK) to the predefined setpoint temperature (T_SOLL), there being provided, on the mixing unit (3), for the fluidic integration of the mixing unit (3) in the test object circuit (PK), at least one test object circuit supply connection (26a) and at least one test object circuit outlet connection (26b) which are fluidically connected to one another via the mixing region (28) in order to form a part of the test object circuit (PK), there being provided, on the mixing unit (3), for connection of the mixing unit (3) to a conditioning unit (2) of the conditioning system (1), at least one conditioning unit supply connection (27a) and at least one conditioning unit return connection (27b) which are fluidically connected to one another via the mixing region (28) in order to form a part of the conditioning circuit (KK) for the operating medium.
Claims
1. A mixing unit for a conditioning system of a test bench, for conditioning an operating medium of a test object circuit (PK) of a test object (P) mounted on the test bench to a predefined setpoint temperature (T_SOLL), wherein in the mixing unit, a mixing region is provided, in which operating medium of the test object circuit (PK) is miscible with pre-conditioned operating medium from a conditioning circuit (KK) in order to condition the operating medium in the test object circuit (PK) to the predefined setpoint temperature (T_SOLL), wherein at least one test object circuit supply connection and at least one test object circuit outlet connection are provided on the mixing unit for fluidic integration of the mixing unit into the test object circuit (PK), which connections are fluidically connected to each other via the mixing region to form a part of the test object circuit (PK), wherein at least one conditioning unit supply connection and at least one conditioning unit return connection are provided on the mixing unit for connecting the mixing unit to a conditioning unit of the conditioning system, which connections are fluidically connected to one another via the mixing region in order to form a part of the conditioning circuit (KK) for the operating medium.
2. The mixing unit according to claim 1, wherein the at least one conditioning unit return connection opens into the mixing region between the test object circuit supply connection and the conditioning unit return connection.
3. The mixing unit according to claim 1, wherein a throttling point is provided in the mixing region between the at least one conditioning unit supply connection and the at least one conditioning unit return connection.
4. The mixing unit according to claim 3, wherein the throttling point has an adjustable orifice, wherein an electrically controllable actuator is provided for adjusting the orifice.
5. The mixing unit according to claim 1 1, wherein at least one differential pressure sensor is provided on the mixing unit in order to measure a pressure loss of the operating medium in the mixing unit.
6. The mixing unit according to claim 1, wherein at least one temperature sensor for measuring an actual temperature (T_IST) of the operating medium is provided on the mixing unit, wherein one temperature sensor is provided in the region of the at least one conditioning unit supply connection, one temperature sensor is provided in the region of the at least one test object circuit supply connection and one temperature sensor is provided in the region of the at least one test object circuit outlet connection.
7. The mixing unit according to claim 1, wherein at least one annular mixing chamber is provided in the mixing region.
8. The mixing unit according to claim 7, wherein an inlet opening of the at least one test object circuit supply connection leading from radially outside into the annular mixing chamber and an outlet opening of the at least one test object circuit outlet connection opening from radially outside into the annular mixing chamber are spaced apart from one another at a circumferential distance of at least 90.
9. The mixing unit according to claim 7, wherein the at least one conditioning unit supply connection opens from radially inside into the annular mixing chamber, in the region of the inlet opening of the at least one test object circuit supply connection.
10. The mixing unit according to claim 1, wherein at least two fluidically connected annular mixing chambers are provided in the mixing region, wherein the at least one conditioning unit supply connection opens, axially, into a first mixing chamber and the at least one conditioning unit return connection opens, axially, into a second mixing chamber.
11. The mixing unit according to claim 10, wherein the at least two annular mixing chambers are radially connected.
12. The mixing unit according to claim 10, wherein the throttling point includes an adjustable orifice and is arranged in the fluidic connection between the annular mixing chambers.
13. The mixing unit according to claim 1, wherein at least one sieve element is provided in the mixing region, wherein an annular sieve element is provided in each annular mixing chamber.
14. A conditioning unit for a conditioning system of a test bench for conditioning an operating medium of a test object circuit (PK) of a test object (P) mounted on the test bench to a predefined setpoint temperature (T_SOLL), wherein at least one mixing unit supply connection and at least one mixing unit outlet connection are provided on the conditioning unit for connecting the conditioning unit to a mixing unit which is fluidically integrated into the test object circuit (PK), wherein the at least one mixing unit supply connection and the at least one mixing unit outlet connection are fluidically connected within the conditioning unit to form a part of a conditioning circuit (KK) for the operating medium, wherein a main flow line of the conditioning circuit (KK) connected to the at least one mixing unit supply connection is divided in the conditioning unit into at least two partial flow lines, wherein each partial flow line is connected with the at least one mixing unit outlet connection, wherein the operating medium is able to be conditioned in a partial flow line to a predefined conditioning temperature (T1, T2), and the at least one further partial flow line is able to be flowed through by unconditioned operating medium having a relatively higher or lower neutral temperature (T3) compared to the conditioning temperature (T1, T2), wherein a flow rate of the operating medium in the at least two partial flow lines is able to be adjusted as a function of the predefined setpoint temperature (T_SOLL) in the test object circuit (PK).
15. The conditioning unit according to claim 14, wherein the main flow line is divided into at least three partial flow lines, wherein each partial flow line is connected to the at least one mixing unit outlet connection, wherein the operating medium is configured to be conditioned in a first partial flow line to a first conditioning temperature (T1), is configured to be conditioned in a second partial flow line to a second temperature (T2), and a third partial flow line is configured to be flowed through by unconditioned operating medium having a neutral temperature (T3) lying between the first and second conditioning temperature (T1, T2).
16. The conditioning unit according to claim 14, wherein at least one temperature control unit, designed as a heat exchanger, is provided in the conditioning unit in at least one partial flow line in order to condition the operating medium to the respective conditioning temperature (T1, T2).
17. The conditioning unit according to claim 16, wherein at least one heat source supply connection (10a) and at least one heat source return connection for connecting a heat source are provided on the conditioning unit, said heat source connections being fluidically connected to a heat exchanger arranged in the partial flow line provided for conditioning the operating medium to the conditioning temperature (T1) that is higher relative to the neutral temperature (T3) in order to form a part of a heat source supply circuit (VK1) and/or that at least one heat sink supply connection and at least one heat sink return connection for connecting a heat sink are provided on the conditioning unit, said heat sink connections are fluidically connected to a heat exchanger arranged in the partial flow line provided for conditioning the operating medium to the lower conditioning temperature (T2) compared to the neutral temperature (T3) in order to form a part of a heat sink supply circuit (VK2).
18. The conditioning unit according to claim 14, wherein at least one conditioning unit control unit for controlling at least the flow rate of the operating medium in the at least two partial flow lines is provided in the conditioning unit or in that the conditioning unit can be connected to a test bench control unit via a test bench interface (S) for controlling at least the flow rate of the operating medium in the at least two partial flow lines.
19. The conditioning unit according to claim 14, wherein a pressure control unit is provided in the at least one partial flow line in which the operating medium is conditioned to the respective conditioning temperature (T1, T2) and that a check valve is provided in the at least one further partial flow line through which unconditioned operating medium can flow, wherein the at least one pressure control unit can be controlled by at least one control unit in order to adjust the flow rate in the at least two partial flow lines.
20. The conditioning unit according to claim 14, wherein a first measuring orifice with a differential pressure sensor for measuring a differential pressure (p1) over the first measuring orifice or a flow measuring unit is provided in the main flow line and that a second measuring orifice with a differential pressure sensor for measuring a differential pressure (p2) over the second measuring orifice or a flow measuring unit is provided in the at least one further partial flow line through which unconditioned operating medium can flow.
21-35. (canceled)
Description
[0012] The present invention is described below in greater detail with reference to
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022] Of course, a pump (not shown) for conveying the operating medium can also be provided in the test object circuit PK, which can be part of the test bench or also part of the test object P. Of course, further components, such as heat exchangers, valves, sensors, throttles, etc., can also be provided in the test object circuit PK, which are, however, irrelevant for the invention. The mixing unit 3 can, as shown in
[0023] The temperature behavior of the operating medium is to be simulated on the test bench with the aid of the conditioning system 1. In particular, the conditioning system 1 according to the invention is intended to simulate the heat input of the test object P into the test object circuit PK, which results from the operation of the test object P. For this purpose, the test object P can actually be operated as intended on the test bench so that it itself performs work by means of which the operating medium is heated in the test object circuit PK. The conditioning system 1 could, for example, be used to simulate a higher or lower heat input of the test object P. However, the test object P can also be used only to be able to map the pressure loss caused by the test object P in the test object circuit PK as close to reality as possible. In this case, the test object P is not operated itself, thus does not cause heat input into the operating medium of the test object circuit PK, but rather its heat input is emulated by the conditioning system 1 according to the invention.
[0024] To this end, pre-conditioned operating medium from the conditioning circuit KK and the operating medium of the test object circuit PK are mixed in the mixing unit 3 in such a way that a predefined setpoint temperature T_SOLL of the operating medium is set in the test object circuit PK downstream of the mixing unit 3. The preconditioning of the operating medium in the conditioning circuit KK is carried out by the conditioning unit 2, as will be explained in more detail below. Advantageous embodiments of the mixing unit 3 are described in more detail with reference to
[0025] In general, at least one mixing unit supply connection 4 and at least one mixing unit outlet connection 5 for connecting the conditioning unit 2 to the mixing unit 3 are provided on the conditioning unit 2. In the example shown according to
[0026] In general, the operating medium can be conditioned in one of the at least two partial flow lines 7a, 7b to a predefined conditioning temperature T1, T2, and the at least one further partial flow line 7c can be flowed through by unconditioned operating medium with a neutral temperature T3 higher or lower relative to the conditioning temperature T1, T2. The embodiment with a conditioning temperature T1 higher than the neutral temperature T3 can be used if only heating of the operating medium in the test object circuit PK is desired. The embodiment with a lower conditioning temperature T2 compared to the neutral temperature T3 may be used when cooling the operating medium in the test object circuit PK is desired. For conditioning to the conditioning temperature T1, T2 higher or lower relative to the neutral temperature T3, a suitable temperature control unit 9a, 9b can be provided in the respective partial flow line 7a, 7b, as will be explained in more detail below.
[0027] In the example shown in
[0028] In the example according to
[0029] At least one first temperature control unit 9a is preferably provided in the conditioning unit 2 in the first partial flow line 7a in order to condition the operating medium to the first (high) conditioning temperature T1. Likewise, at least one second temperature control unit 9b is preferably provided in the second partial flow line 7b in order to condition the operating medium to the second (low) conditioning temperature T2. In principle, all devices which are suitable for conditioning the operating medium in the first and second partial flow lines 7a, 7b to the respectively provided conditioning temperatures T1, T2, such as, for example, heat exchangers, (e.g., electric) heating devices, cooling devices, heat pumps, Peltier elements, etc. can be used as the temperature control unit 9a, 9b. For example, a heat source supply connection 10a and at least one heat source return connection 10b for connecting a heat source may be provided on the conditioning unit 2 for this purpose. The heat source supply connection 10a and the heat source return connection 10b can be fluidically connected to the first temperature control unit 9a designed as a heat exchanger in order to form a part of a heat source supply circuit VK1.
[0030] In an analogous manner, at least one heat sink supply connection 11a and at least one heat sink return connection 11b can also be provided on the conditioning unit 2 for connecting the heat sink, which are fluidically connected to the second temperature control unit 9b designed as a heat exchanger to form part of a heat sink supply circuit VK2. Any suitable device with which the supply medium of the heat source supply circuit VK1 is kept at a relatively high supply temperature as constant as possible, for example in the range of 10 K above the maximum required setpoint temperature, can be used as a heat source. Analogously, any suitable device can be used as a heat sink, with which the supply medium of the heat sink supply circuit VK2 is kept at a relatively low supply temperature as constant as possible, for example in the range of 10 K below the required setpoint temperature. For example, the operating medium or another suitable medium can be used as the supply medium.
[0031] The provision of heat by the heat source and heat sink can take place, for example, in a separate supply module 12, which forms an independent unit to which the conditioning unit 2 can be connected. Of course, further hydraulic components (not shown) for the supply circuits VK1, VK2 can also be provided in the supply module 12, for example pumps, pressure control devices, valves, tanks, etc. The control of the supply module 12 could be carried out, for example, by a conditioning unit control unit 20 which can be arranged, for example, in the conditioning unit 2. However, the control of the supply module 12 could also take place, for example, by a test bench control unit 21 of the test bench on which the conditioning system 1 is used (as indicated by the dashed connecting line in
[0032] Often, however, a central media supply system, for example as part of the test bench building, is provided on test benches for providing preconditioned supply media. By way of example, several, also different types of test benches can be supplied with one or more preconditioned supply media via the central media supply system. The provision of the preconditioned supply media for the supply circuits VK1, VK2 of the first and second temperature control units 9a, 9b, in particular heat exchangers, could take place in this case, for example, via supply lines L1, L2 of the central media supply system, as indicated in
[0033] The conditioning unit 2 is designed to control, in particular to regulate, a flow of the operating medium, e.g. volume flow or mass flow, in the three partial flow lines 7a-7c (or generally at least two partial flow lines 7a+7c or 7b+7c) as a function of the predefined setpoint temperature T_SOLL of the operating medium in the test object circuit PK, so that the setpoint temperature T_SOLL in the test object circuit PK can be set as quickly as possible. For this purpose, the pre-conditioned operating medium from the partial flow lines 7a-7c of the conditioning unit 2 is mixed with the operating medium in the test object circuit PK as a function of the predefined setpoint temperature T_SOLL of the test object circuit PK, wherein the mixing takes place in the mixing unit 3, in particular in a mixing region 28 of the mixing unit 3, as will be explained in more detail below with reference to
[0034] To this end, at least one conditioning unit supply connection 27a and a conditioning unit return connection 27b are provided on the mixing unit 3. The conditioning unit return connection 27b can be connected via the return line RL to the mixing unit supply connection 4 of the conditioning unit 2. In the example shown in
[0035] The flows in the three partial flow lines 7a-7c of the conditioning unit 2 (or generally at least two partial flow lines 7a+7c or 7b+7c) can be established as a function of the setpoint temperature T_SOLL to be achieved in such a way that a preconditioned mixture of operating medium of the first conditioning temperature T1 or operating medium of the second conditioning temperature T2 and operating medium of the intermediate neutral temperature T3 with a certain mixing ratio is formed in the conditioning circuit KK, so that, when this preconditioned mixture of the operating medium from the conditioning circuit KK is mixed with the operating medium of the test object circuit PK, the predefined setpoint temperature T_SOLL is set as quickly as possible in the test object circuit PK. The conditioning temperatures T1, T2 and the neutral temperature T3 of the operating medium in the partial flow lines 7a, 7c are substantially constant and the setpoint temperature T_SOLL is substantially only set via the control or regulation of the flows in the partial flow lines 7a-7c of the conditioning unit 2, so that a certain mixing ratio is achieved. If only two partial flow lines (warm+neutral or cold+neutral) are provided, only these two partial flows are, of course, mixed with a certain mixing ratio, so that the setpoint temperature T_SOLL is set in the test object circuit PK. The flow ratio in the conditioning circuit KK is preferably higher than the flow ratio in the test object circuit PK, so that the operating medium in the test object circuit PK is preferably replaced substantially completely by the preconditioned operating medium from the conditioning circuit KK.
[0036] To control the flow ratios, a known pressure control unit 13a, 13b can be provided, for example, in the first partial flow line 7a and in the second partial flow line 7b of the conditioning circuit KK of the conditioning unit 2, and a check valve 14 can be provided in the third partial flow line 7c. In the main flow line 6, for example upstream of the distributor node 8, a first measuring orifice 18 can be provided with a differential pressure sensor 18a for measuring a differential pressure p1 over the first measuring orifice 18 and, in the third partial flow line 7c, for example, downstream of the distributor node 8, a second measuring orifice 19 can be provided with a differential pressure sensor 19a for measuring a differential pressure p2 over the second measuring orifice 19. Since the differential pressures p1, p2 are proportional to the square of the respective flow rate (volumetric flow rate, mass flow rate), the percentage flow rates (=partial volumetric flow rates, partial mass flow rates) can be calculated from the difference between the measured differential pressures p1, p2 in the partial flow lines 7a-7c. At a difference of p1p2=0, for example, 100% of the operating medium flow via the third partial flow line 7c, at a difference p1p2=0.5p1, for example 75% of the operating medium flow via the third partial flow line 7c and 25% via the first or the second partial flow line 7a, 7b (or generally via the at least one partial flow line 7a or 7b), etc. Alternatively, a suitable flow measuring unit (not shown) can also be provided instead of the measuring orifice 18 with a differential pressure sensor 18a and instead of the measuring orifice 19 with a differential pressure sensor 19a, by means of which flow measuring unit the flow rate (volume flow rate, mass flow rate) can be measured directly, for example in the form of a known MID sensor (magnetic-inductive flow meter) or a Coriolis mass flow meter.
[0037] The conditioning system 1 can be controlled, for example, via a suitable control unit in the form of hardware (microprocessor-based hardware, integrated circuit (such as an ASIC, FPGA), programmable logic controller, analog circuit, or a combination of such hardware) and/or software. For example, the control could be carried out directly via a superordinate control unit, such as, for example, the test bench control unit 21 of the test bench, which is usually present on each test bench anyway. The test bench control unit 21 usually controls or regulates the test object P and any further devices of the test bench, for example a load machine (not shown) for driving or for loading the test object P and/or a supply module 12, etc. Alternatively, or additionally, a conditioning unit control unit 20 could also be provided in the conditioning unit 2. The test bench control unit 21 could then suitably communicate with the conditioning unit control unit 20 to exchange control information. For example, the test bench control unit 21 could be connected to the conditioning unit 2 via a suitable test bench interface S, via which control data can be transmitted or exchanged.
[0038] In the test bench control unit 21 and/or the conditioning unit control unit 20, one or more suitable controllers, for example PID controllers, can be provided in order to adjust a predefined setpoint variable X_IST In the test object circuit PK, in particular the setpoint temperature T_SOLL. Optionally, however, a setpoint pressure loss p_SOLL can also be controlled via the mixing unit 3, in particular in order to be able to compensate for the design-related pressure loss of the mixing unit 3 or to simulate different pressure losses. In the control, a known pilot control (feed-forward control) can advantageously also be implemented, so that the controller must only compensate for smaller errors. The setpoint values X_SOLL of the control can be specified, for example, via the test bench control unit 21. For example, a simulation unit 22 can also be provided in the test bench control unit 21, in which a simulation model is implemented. By means of the simulation model 22, a specific time profile of a setpoint value X_SOLL, in particular a time profile of a setpoint temperature T_SOLL, can be generated, for example. However, it could also be possible, for example, to use a measured temporal temperature profile as the setpoint temperature T_SOLL, which originates, for example, from a real measurement run with a vehicle, for example from a vehicle in which the test object P to be examined was installed or from test bench tests already carried out with the test object P, etc.
[0039] In the simplest case, a constant setpoint value X_SOLL, e.g., a constant setpoint temperature T_SOLL and/or a constant pressure loss p_SOLL, could of course also be specified, for example by manual input via a suitable input unit such as a computer. By way of example, the setpoint values X_SOLL can be transferred by the test bench control unit 21 via the test bench interface S to the conditioning unit control unit 20 and processed by the latter. From the predefined setpoint value(s) X_SOLL and the captured actual values X_IST, the conditioning unit control unit 20, for example the controller implemented therein, determines the required control input variables X_STELL of the control elements required for the control, for example the pressure control units 13a, 13b (
[0040] Actual values X_IST of the control can be measured during the operation of the conditioning system 1 by suitable sensors, for example on the conditioning unit 2 and the mixing unit 3, and transmitted to the conditioning unit control unit 20. In the conditioning unit 2 and the mixing unit 3, for example, one or more temperature sensors 23, pressure sensors 24 and differential pressure sensors 24a, 18a, 19a can be provided, with which an actual temperature T_IST, an actual pressure p_IST or an actual differential pressure p_IST of the operating medium (or the supply medium of the temperature control units 9a, 9b designed as heat exchangers) can be determined. In the mixing unit 3, for example, a differential pressure sensor 24a can be provided in order to measure the pressure loss p_IST via the mixing unit 3. A differential pressure sensor 24a can, of course, also be understood to mean two individual pressure sensors 24 which each generate a measured value. The pressure loss p_IST can then be determined from the difference between the measured values of the pressure sensors 24. The same naturally also applies analogously to the differential pressure sensors 18a, 19a.
[0041] For example, the mentioned pressure control units 13a, 13b of the first and second partial flow line 7a, 7b can be provided as control elements for controlling the temperature in the operating medium of the test object circuit PK. Via the pressure control units 13a, 13b, the flow in the at least two partial flow lines 7a+7c or 7b+7c can be adjusted as a function of the setpoint temperature T_SOLL. The control unit 21, 20 can, for example, calculate a setpoint differential pressure p2_SOLL in the third partial flow line 7c on the basis of the general Richmann's law of mixtures according to the relationship
In this case, p1 is the differential pressure measured by means of the measuring orifice 18 in the main flow line 6 before the junction 8, T_SOLL is the desired setpoint temperature of the operating medium, T3 is the neutral temperature of the operating medium in the third partial flow line 7c and Tx is representative of the conditioning temperature T1 or T2 of the operating medium in the first or second partial flow line 7a, 7b. From the setpoint differential pressure p2_SOLL and the actual differential pressure p2_IST measured by means of measuring orifice 19, the control unit 20, 21 can determine a control input variable X_STELL with a suitable controller, for example a PI or PID controller, with which the pressure control units 13a, 13b are controlled. If, instead of the measuring apertures 18, 19 with differential pressure sensors 18a, 19a, suitable flow measuring devices for measuring the mass flow or volume flow are used, for example, Richmann's law of mixtures could of course also be used in an analogous manner to calculate a setpoint mass flow or a setpoint volume flow.
[0042] However, the above relationship can also be used for example to determine an actual temperature T_IST of the mixed operating medium, that is to say, for example, in the region of the collecting line SL in the mixing unit 3, on which the temperature sensor 23 is shown in
In this case, mx stands for the mass flow rate m1, m2 of the operating medium in the first or second partial flow line 7a, 7b, tx stands for the conditioning temperature T1, T2 in the first or second partial flow line 7a, 7b, m3 stands for the mass flow rate in the third partial flow line 7c and T3 stands for the neutral temperature in the third partial flow line 7c. The prerequisite for this is that the mass flow rates mx, m3 are known. For this purpose, for example, suitable flow measuring devices for measuring the mass flow rate mx, m3 instead of the measuring orifices 18, 19 can be used. If suitable flow measuring devices for measuring the volume flow rate are provided instead of the measuring orifice 18, 19, the volume flow rates could of course also be used for calculation.
[0043] For the flow measurement by means of the measuring apertures 18, 19 shown in
[0044] For example, the controllable valve 17 in the bypass line 16 of the pump 15 can be used as control elements for controlling or compensating for the pressure loss in the mixing unit 3. Alternatively, or in addition to the control via the valve 17, the pressure loss compensation can also be carried out by varying the delivery capacity of the pump 15 (e.g. by varying a pump speed). Furthermore, an adjustable orifice could also be provided in the mixing unit 3 for controlling the pressure loss (
[0045] Another embodiment of a conditioning system 1 is shown in
[0046] In the conditioning unit 2, a valve unit 34 for mixing the operating medium from the three partial flow lines 7a-7c (or generally at least two partial flow lines 7a+7c; 7b+7c) and for supplying to the conditioning unit collecting line KSL can be provided. The partial flow lines 7a-7c are connected via the valve unit 34 to the conditioning unit collecting line KSL, and the conditioning unit collecting line KSL is in turn connected to the mixing unit outlet connection 5. Alternatively or additionally, a valve unit 34 (not shown) for distributing the operating medium from the main flow line 6 could also be provided at the junction 8 to the partial flow lines 7a-7c, wherein the main flow line 6 is connected to the partial flow lines 7a-7c via the valve unit 34. The use of a controllable valve unit 34 makes it possible to dispense with the pressure control units 13a, 13b in the partial flow lines 7a, 7b and the check valve 14 in the third partial flow line 7c, as can be seen in
[0047] In the mixing unit 3 shown in
[0048] The mixing unit 3 is explained in more detail below with reference to
[0049] Of course, connecting and sealing elements (not shown) can also be provided on the mixing unit 3 in order to enable the simplest possible and leakage-free connection for example of a pipeline or a hose of the test object circuit PK to the test object circuit supply connection 26a and the test object circuit outlet connection 26b of the mixing unit 3. The test object circuit supply connection 26a and the test object circuit outlet connection 26b are fluidically connected within the mixing unit 3 via the mixing region 28 to form part of the test object circuit PK. Operating medium can thus flow within the mixing unit 3 from the test object circuit supply connection 26a via the mixing region 28 to the test object circuit outlet connection 26b, as indicated in
[0050] As described, at least one conditioning unit supply connection 27a and at least one conditioning unit return connection 27b for connecting the mixing unit 3 to the conditioning unit 2 of the conditioning system 1 are provided on the mixing unit 3. As mentioned, the connection can take place, for example, via a return line RL and one or more supply lines ZL, ZLa-ZLc, for example a supply line ZLi per each partial flow line (
[0051] The at least one conditioning unit supply connection 27a and the at least one conditioning unit return connection 27b are likewise fluidically connected within the mixing unit 3 via the mixing region 28 to form a part of the conditioning circuit KK (see
[0052] In the mixing unit 3, as mentioned, a mixing region 28 is provided, in which the operating medium of the test object circuit PK is miscible with the conditioned operating medium from the conditioning circuit KK in order to condition the operating medium in the test object circuit PK to the predefined setpoint temperature. In order to generate as quickly as possible a mixture as homogeneous as possible from the operating medium of the conditioning circuit KK and the operating medium of the test object circuit PK, the mixing region 28 preferably has at least one substantially annular mixing chamber 28a, as can be seen in particular in
[0053] In the example according to
[0054] In order to control the pressure loss compensation, according to an advantageous embodiment, the flow cross section at the throttle point 29 can also be variable (alternatively or additionally to the control of the flow rate in the conditioning circuit KK in the conditioning unit 2). As already mentioned, for this purpose, for example, an adjustable orifice can be provided, by means of which the flow cross section of the throttle point 29 can be changed. In the simplest case, the adjustable orifice could be manually adjustable, but preferably an electrically controllable control element A (see
[0055] In order to reduce the pressure loss p in the test object circuit PK, it is advantageous if an inlet opening 30 of the test object circuit supply connection 26a leading from radially outside into the annular mixing chamber 28a and a outlet opening 31 of the test object circuit outlet connection 26b leading from radially outside into the annular mixing chamber 28a are spaced apart from one another in the mixing chamber 28a at a circumferential distance of at least 90, preferably 18030. Furthermore, it can be advantageous if the at least one conditioning unit supply connection 27a extends into a central region 32 of the mixing unit 3 and opens from radially inside into the annular mixing chamber 28a, preferably in the region of the inlet opening 30 of the test object circuit supply connection 26a. As has already been described with reference to
[0056]
[0057] In order to achieve the best possible mixing of the preconditioned operating medium from the conditioning circuit KK with the operating medium of the test object circuit PK, it can further be advantageous if at least one sieve element 33 is provided in the mixing region 28. As a result, turbulence can be generated in the flow which improves the mixing. In the case of a corresponding arrangement in the flow path, the at least one sieve element 33 can also serve as a kind of dirt filter, such that, for example, deposits or dirt particles from the test object circuit PK cannot enter the conditioning circuit KK. For this purpose, at least one sieve element 33 with a sufficiently small mesh width can be provided, for example, at least in the region of the conditioning unit return connection 27b. In general, different structural designs can be used as sieve elements 33, for example perforated plates, wire meshes, metal grids, etc.
[0058] As shown in
[0059] As a result, the preconditioned operating medium can flow from the conditioning circuit KK via the conditioning unit supply connection 27a substantially in the axial direction into the cylindrical interior of the annular sieve element 33 and through the openings of the annular sieve element 33 in the radial direction into the annular mixing chamber 28a. From the annular mixing chamber 28a, the operating medium can flow further against the flow direction of the test object circuit PK through the throttling point 29 into the second annular mixing chamber 28b. From the second annular mixing chamber 28b, the operating medium can, substantially in the opposite direction as in the first mixing chamber 28a, initially flow radially through the openings in the sieve element 33 into the interior of the sieve element 33 and then in the axial direction to the conditioning unit return connection 27b, as indicated by the arrows in
[0060] Finally,
[0061] The valve unit 34 or the valve housing 34a has at least one main fluid flow connection 36 for the main fluid flow HS and at least one partial fluid flow connection 35a-35c per each part fluid flow TS which communicate fluidically via a mixing chamber M provided in the valve unit 34. If the valve unit according to
[0062] In the example shown, the mixing element 37 is designed, for example, as a rotatable rotor and the drive unit 38 is designed as an electrically operable actuator, as can be seen in
[0063] As can be seen in
[0064] In the example shown according to
[0065] At least one turbulence recess 39, which connects the outer circumferential surface of the hollow cylinder with the inner circumferential surface, can preferably also be provided on the outer circumferential surface of the hollow cylinder. Preferably, as shown in
[0066] Of course, however, the illustrated valve unit 34 is only to be understood as an example and other embodiments would of course also be conceivable. The mixing space M and the mixing element 37 do not have to be cylindrical, for example, but could also have a different shape. Depending on the structural design of the valve unit 34, in particular of the mixing element 37, of the mixing chamber M and of the position, size and geometry of the control opening 40, the mixing behavior of the valve unit 34 can be adapted to certain boundary conditions.