REFUSE CONTAINER HAVING MODULAR SIDE WALLS
20230406615 ยท 2023-12-21
Inventors
- Samuel Sedory (Charlotte, NC, US)
- Nicholas Franiak (Waxhaw, NC, US)
- Joshua Stidham (Mooresville, NC, US)
Cpc classification
B65F2220/101
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
In one aspect, a container includes first, second, and third side walls, and an open end. The container also includes a bottom wall coupled with the first, second, and third side walls. Additionally, the container includes a door pivotably coupled to the container and movable between a first position at which the door is spaced apart from the at least one open end and a second position at which the door closes the at least one open end. The container defines an interior volume of at least ten (10) cubic yards. At least one of the first, second, and third side walls includes a plurality of vertically-extending side panels releasably fastened together. Each of the plurality of side panels defines a planar body portion and at least one projection from the planar body portion.
Claims
1. A container, comprising: a first side wall, a second side wall opposite the first side wall, a front wall coupled with the first and second side walls, a rear wall opposite the front wall and coupled with at least one of the first and second side walls, and a bottom wall coupled with at least the first and second side walls and the front wall; the first side wall, second side wall, front wall, rear wall, and bottom wall together defining an interior volume of at least ten (10) cubic yards; at least one of the first side wall, second side wall, front wall, and rear wall comprising: a top rail and a bottom rail; a first side panel releasably fastened with the top rail and the bottom rail, the first side panel comprising: a first body portion; a first projection having a first flange, the first flange spaced apart from the first body portion; and a second side panel releasably fastened with the top rail, the bottom rail, and the first side panel, the second side panel comprising: a second body portion; a second projection having a second flange, the second flange spaced apart from the second body portion.
2. The container of claim 1, wherein the first projection of the first side panel is bolted to the second projection of the second side panel.
3. The container of claim 2, wherein the second side panel defines a third projection that is laterally opposed to the second projection, the third projection having a third flange, the third flange spaced apart from the second body portion.
4. The container of claim 3, further comprising a third side panel, the third side panel comprising a fourth projection that is bolted to the third projection of the second side panel.
5. The container of claim 3, wherein the second flange and the third flanges are co-planar.
6. The container of claim 1, wherein the first body portion and the second body portion are co-planar.
7. The container of claim 1, wherein each of the side panels is formed from a unitary metal sheet.
8. A container, comprising: first, second, and third side walls and an open end; a bottom wall coupled with the first, second, and third side walls; a door pivotably coupled to the container and movable between a first position at which the door is spaced apart from the at least one open end and a second position at which the door closes the at least one open end; wherein the container defines an interior volume of at least ten (10) cubic yards; wherein at least one of the first, second, and third side walls comprises a plurality of vertically-extending side panels releasably fastened together, each of the plurality of side panels defining a planar body portion and at least one projection from the planar body portion.
9. The container of claim 8, wherein the at least one of the first, second, and third side walls further comprises a top rail and a bottom rail, wherein the plurality of vertically-extending side panels are releasably fastened to the top rail and to the bottom rail.
10. The container of claim 8, wherein the plurality of vertically-extending side panels are releasably fastened together at their respective projections.
11. The container of claim 8, wherein the plurality of vertically-extending side panels are releasably fastened together at their respective planar body portions.
12. The container of claim 8, wherein each planar body portion defines a first surface and wherein each projection defines a second surface that is offset from the first surface.
13. The container of claim 12, wherein each of the plurality of vertically-extending side panels comprises two laterally opposed projections, and wherein adjacent side panels are bolted together via apertures defined the projections.
14. The container of claim 8, wherein the plurality of vertically-extending side panels comprises more than three (3) side panels.
15. The container of claim 8, wherein the at least one projection of each vertically-extending side panel together define a plurality of vertical supports extending between the top rail and the bottom rail.
16. A container, comprising: vertical side walls and a horizontal bottom wall coupled with the vertical side walls; the vertical side walls and bottom wall together defining an interior volume, the interior volume of at least ten (10) cubic yards; at least one vertical side wall comprising: a plurality of side panels releasably fastened together, each of the plurality of side panels defining an inner wall portion and an outer wall portion spaced apart from the inner wall portion; a top rail releasably fastened with the inner wall portion of each of the plurality of side panels; a bottom rail releasably fastened with the inner wall portion of each of the plurality of side panels; wherein the outer wall portions of the plurality of side panels extend vertically from the top rail to the bottom rail.
17. The container of claim 16, wherein the inner wall portion of at least one of the plurality of side panels defines a plurality of tabs that are received in corresponding slots defined in the horizontal bottom wall.
18. The container of claim 16, wherein the outer wall portion of at least one of the plurality of side panels defines a plurality of tabs that are received in corresponding slots defined in the top rail.
19. The container of claim 16, wherein adjacent panels of the plurality of side panels are bolted together at their respective outer wall portions.
20. The container of claim 16, wherein each side panel of the plurality of side panels partially overlaps with another side panel of the plurality of side panels.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Having thus described some example embodiments in general terms, reference will now be made to the accompanying drawings, which are not necessarily drawn to scale, and wherein:
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[0037] Repeat use of reference characters in the present specification and drawings is intended to represent same or analogous features or elements of embodiments of the present invention.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0038] Reference will now be made in detail to presently preferred embodiments of the invention, one or more examples of which are illustrated in the accompanying drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that modifications and variations can be made in the present invention without departing from the scope or spirit thereof. For instance, features illustrated or described as part of one embodiment may be used on another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
[0039] As used herein, terms referring to a direction or a position relative to the orientation of a container, such as but not limited to vertical, horizontal, cupper, lower, front, or rear, refer to directions and relative positions with respect to the container's orientation in its normal intended operation, as indicated in the Figures herein. Thus, for instance, the terms vertical and upper refer to the vertical direction and relative upper position in the perspectives of the Figures and should be understood in that context, even with respect to an apparatus that may be disposed in a different orientation. The term substantially, as used herein, should be interpreted as nearly or close to, such as to account for design and manufacturing tolerances of the apparatus.
[0040] Embodiments of the present invention relate to improved systems and methods for providing modular refuse container side wall assemblies. As noted above, in various embodiments, a container side wall assembly may comprise a plurality of overlapping sheets (e.g., of metal) that are releasably fastened together. In some embodiments, the side wall assembly may have a corrugated shape. In some embodiments, the side panels also may be interlocking without the use of fasteners.
[0041] Although some preferred embodiments are discussed below in the context of rectangular, open-topped roll-off containers, those of skill in the art will appreciate that the present invention is not so limited. In particular, it is contemplated that embodiments of the present invention may be used with any suitable waste, refuse, or payload container, such as but not limited to tub-style roll-off containers, intermodal containers, and dump bodies. Further, it is contemplated that various embodiments may be used with any one or all of the four container side walls, and/or the top or bottom wall of a container. In certain embodiments, the modular side wall assemblies may comprise only part of a side wall, rather than the entire side wall. Also, although certain embodiments are depicted with a vertically oriented side panel, in other embodiments the side panels may be disposed at an angle to vertical and/or arranged horizontally.
[0042] Turning now to the figures, certain details of a container constructed in accordance with an embodiment of the present invention are described below with reference to
[0043] In the past, the side walls of a container like container 100 typically would be formed from a rectangular metal sheet, for example formed of 12 gauge or 7 gauge steel. In the illustrated embodiment, however, each side wall assembly 104 comprises a plurality of side panels 114. The number of side panels 114 provided depends on the size of each side panel, the size or volume and shape of container 100, and the particular side of container 100 at issue. Where, as shown, a side wall assembly is provided on the long sides of an open-topped roll-off container, in one embodiment ten (10) such panels may be provided. In other embodiments and for other sides of a container, different numbers of panels 114 may be used. In that regard, the embodiment of container 100 shown in the figures comprises side wall assemblies 104 along its two long sides, with front wall 106 and door 108 being analogous to those used in conventional roll-off containers. It will be appreciated, however, that front wall 106 (or a fixed rear wall) may also or alternatively comprise side wall assemblies as described herein in other embodiments.
[0044] Side wall assemblies 104 also comprise top rails 116 that are releasably fastened (as described in more detail below) with and extend horizontally along an upper edge of side panels 114. In various embodiments, top rails 116 may comprise a length of rectangular metal tubing. The lower edge of side panels 114 may be releasably fastened with bottom rails 118, which are also preferably coupled with bottom wall 102. Corner posts 120, where provided, may be coupled with the lateral edges of a panel 114 and extend between top rails 116 and bottom wall 102. As described in more detail below, in some embodiments projections on side panels 114 together define a plurality of vertical supports 122 that extend vertically between top rails 116 and bottom rails 118. As will be appreciated, such vertical supports 122 may stiffen walls 104 and increase the bending strength thereof.
[0045] In this embodiment, front wall 106 may comprise a rectangular metal sheet 124 that extends vertically between a top rail 126 and bottom rails 128 coupled with respective upper and lower edges thereof. Metal sheet 124 also extends laterally between corner posts 120. Bottom rails 128 may also be coupled with bottom wall 102. Corner wraps 130 may be provided between top rails 116 and top rail 126 for added strength. Also, one or more vertical supports 132 may extend vertically between top rail 126 and bottom rails 128 to stiffen or otherwise provide support to front wall 106.
[0046] As with container 10 described above, in various embodiments container 100 may also comprise at least two wheels 134. In the illustrated embodiment, four such wheels 134 are provided. A substructure of container 100 may comprise a pair of longitudinal rails 136 which extend generally along the length thereof and which may provide support for bottom wall 102 and facilitate loading, unloading, and transport of container 100 on a hoist frame.
[0047] An example container side wall assembly 104 is described in more detail with reference to
[0048] In one embodiment, side panels 114 comprise a sheet of suitable strength for refuse disposal environments (e.g., 7 or 12 gauge steel), though other suitable materials may be used. Thus, side panels 114 may be planar in shape. In some embodiments, each side panel 114 may be formed from a single unitary sheet, though this is not required in all embodiments. Side panels 114 also may not comprise a sheet in some embodiments, and may instead define a tubular or double-walled structure. Also, although side panels 114 are illustrated as being generally rectangular, side panels 114 may define any suitable shape in other embodiments.
[0049] In any event, as shown, side panels 114 may be generally planar and have a body portion 137 comprising a first surface 138, which may face the exterior of a container upon assembly, and an opposite second surface 139, which may face the interior of a container upon assembly. Side panels 114 in this embodiment also may comprise a first projection 140 and a second projection 142. In other words, in some embodiments, side panels 114 comprise an inner wall portion (e.g., body portion 137) and an outer wall portion (e.g., one or more projections 140, 142) spaced apart from the inner wall portion.
[0050] First and second projections 140 and 142 respectively define flanges 144, 146 in this embodiment. Flanges 144 and 146 are spaced apart from body portion 137. In one embodiment, side panels 114 may be stamped and flanges 144, 146 may be defined during the stamping process. In other embodiments, flanges 144, 146 or other projections (as described elsewhere herein) may defined by folding or bending panels 114 during manufacturing. Further, in some embodiments, projections 140, 142 may not be unitary with body portions 137. Also, in some embodiments, a side panel 114 may comprise only a single projection 140 or 142 or may comprise more than two projections 140 or 142.
[0051] As noted above, side panels 114 may be releasably fastened to top rail 116 and bottom rail 118. In this regard, and for example, body portion 137 of each side panel 114 may define a lower end 148 and an upper end 150. Each end 148, 150 defines a plurality of apertures 152 configured to receive suitable fasteners therethrough. In one embodiment, apertures 152 may be about 0.5 in diameter, though again the size may vary. In this embodiment, there are four (4) apertures 152 on each end 148, 150. As shown, e.g., in
[0052] Thus, the height dimension of body portion 137 may be selected to correspond to the vertical distance between top rail 116 and bottom rail 118. As shown in
[0053] In certain embodiments, each side panel 114 may partially overlap with another side panel 114 when side wall assembly 104 is assembled. The overlapping feature in this embodiment helps maintain both the structural integrity and the watertight properties of conventional containers while eliminating welded seams. For example, either or both projection 140, 142 of each side panel 114 may overlap with another projection 140, 142 of an adjacent side panel 114. More particularly, the locations of the apertures defined in top rail 116 and bottom rail 118 may be selected so that, when side panels 114 are fastened to top rail 116 and bottom rail 118, their relative positions cause a projection 140, 142 or one side panel to overlap with a projection 140, 142 of an adjacent side panel. In other embodiments described in more detail below, side panels 114 may overlap at locations on their respective body portions, rather than at their respective projections. Also, side panels 114 may not overlap at all in still other embodiments.
[0054] Additionally, each side panel 114 is releasably fastened to its adjacent side panel(s) 114. In the illustrated embodiment, the flange(s) 144, 146 of each side panel 114 preferably define a plurality of apertures 158. In one embodiment, apertures 158 may be centered on flanges 144, 146 and spaced every 12, though the number of apertures 158 used may vary in other embodiments. As shown, each side panel flange 144, 146 may define eight (8) apertures 158. Apertures 158 preferably are located in each flange 144, 146 so that, when two adjacent side panels 114 are assembled to top rail 116 and bottom rail 118, the apertures 158 in the respective flange 144 or 146 of each side panel 114 will be in alignment (see, e.g.,
[0055] As best seen in
[0056] In the illustrated embodiment, flanges 144 and 146 are co-planar and offset from the plane in which body portion 137 lies. Likewise, where the assembly configuration illustrated in
[0057] When projections 140, 142 of adjacent side panels 114 are fastened together in this embodiment, they together define the plurality of vertical supports 122 mentioned above. These vertical supports 122 may be analogous in function to the vertical supports 18 of conventional open-topped roll-off containers in some embodiments. When viewed in plan or cross-section, vertical supports 122 may have a polygonal shape in this embodiment, but vertical supports may have any suitable shape in other embodiments.
[0058] Vertical supports 122 preferably extend from the top rail 116 to the bottom rail 118. More specifically, in one embodiment, the vertical dimension of projections 140, 142 is preferably selected to correspond to the vertical distance between the top surface of bottom rail 118 and the bottom surface of top rail 116, so that, following assembly, the bottom edges of flanges 144, 146 engage the top surface of bottom rail 118 and the top edges of flanges 144, 146 engage the bottom surface of top rail 116. Thus, projections 140, 142 may be shorter in height than body portion 137 in some embodiments.
[0059] Depending on the application for which container 100 will be used, in various embodiments, a suitable gasket material (e.g., rubber gasket 160 in
[0060] With reference now in particular to
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[0063] It is contemplated that, in various embodiments, side panels of a container wall assembly may have cross-sectional shapes that differ from the cross-sectional shape of side panels 114 described above. Each side panel may be the same as its adjacent side panel(s) in some embodiments, but that is not required. Alternating side panels, or portions thereof, could have different dimensions or shapes, including differing thicknesses and/or widths.
[0064] In that regard, and turning now to
[0065] Also unlike side panels 114, in this embodiment, projections 204 are semicircular when viewed in plan or cross-section. Further, in this embodiment, each side panel 200 is not symmetrical when viewed in plan. Rather, the left-hand side of the body portion 202 is disposed in a plane that is parallel with but offset from (e.g., behind or interior of) the plane in which the right-hand side of body portion 202 lies.
[0066] In the embodiment of
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[0068] Based on the foregoing, it will be appreciated that embodiments of the invention provide improved containers and modular wall assemblies therefor. Many modifications and other embodiments of the inventions set forth herein will come to mind to one skilled in the art to which these inventions pertain having the benefit of the teachings presented in the foregoing descriptions and the associated drawings. Therefore, it is to be understood that the inventions are not to be limited to the specific embodiments disclosed and that modifications and other embodiments are intended to be included within the scope of the appended claims. Moreover, although the foregoing descriptions and the associated drawings describe exemplary embodiments in the context of certain exemplary combinations of elements and/or functions, it should be appreciated that different combinations of elements and/or functions may be provided by alternative embodiments without departing from the scope of the appended claims. In this regard, for example, different combinations of elements and/or functions than those explicitly described above are also contemplated as may be set forth in some of the appended claims. In cases where advantages, benefits or solutions to problems are described herein, it should be appreciated that such advantages, benefits and/or solutions may be applicable to some example embodiments, but not necessarily all example embodiments. Thus, any advantages, benefits or solutions described herein should not be thought of as being critical, required or essential to all embodiments or to that which is claimed herein. Although specific terms are employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation.