Syringe With Disinfecting Tip Feature

Abstract

Syringe assemblies comprising a disinfecting reservoir collar to ensure adherence to aseptic techniques for use in flush procedures for vascular access devices (VAD's) are described. The syringe assemblies include a plunger rod, a syringe barrel, and a reservoir collar that permits disinfection of a hub of a VAD connector upon connection to the reservoir collar. Also described are methods of disinfecting vascular access devices.

Claims

1. A flush syringe assembly comprising: a barrel including a side wall having an inside surface defining a chamber for retaining fluid, an open proximal end, a distal end including a distal wall with a tip extending distally therefrom having a passageway therethrough in fluid communication with said chamber; a plunger rod disposed within the barrel, the plunger rod comprising a distal portion and a proximal portion, the plunger rod further comprising a distal end including a stopper slidably positioned in fluid-tight engagement with the inside surface of the barrel for drawing fluid into and driving fluid out of the chamber by movement of the stopper relative to the barrel, the plunger rod extending outwardly from the open proximal end of the barrel, the stopper having a distal surface; and a reservoir collar integrally formed on the distal wall of the barrel and surrounding the tip, the reservoir collar including at least one side wall having an inside surface defining a compartment containing a disinfectant or antimicrobial agent, a thread on the inside surface for connection to the hub of a vascular access device, a sealed distal end, a proximal end adjacent the distal wall of the barrel, with disinfection of the hub of the vascular access device by the disinfectant or antimicrobial agent.

2. The flush syringe assembly of claim 1, wherein the reservoir collar further comprises an absorbent material for soaking up the disinfectant or the antimicrobial agent.

3. The flush syringe assembly of claim 1, wherein the disinfectant or antimicrobial agent is a fluid, foam or gel.

4. The flush syringe assembly of claim 1, wherein the disinfectant or antimicrobial agent is selected from the group consisting of ethanol, 2-propanol, butanol, methylparaben, ethylparaben, propylparaben, propyl gallate, butylated hydroxyanisole (BHA), butylated hydroxytoluene, t-butyl-hydroquinone, chloroxylenol, chlorohexidine, dichlorobenzyl alcohol, dehydroacetic acid, hexetidine, triclosan, hydrogen peroxide, colloidal silver, and mixtures thereof.

5. The flush syringe assembly of claim 1, further comprising a removable seal adhered to the distal end of the reservoir collar.

6. The flush syringe assembly of claim 5, wherein the removable seal comprises an aluminum or multi-layer polymer film peel back top.

7. The flush syringe assembly of claim 1, further comprising an aluminum lining adhered to the inside surface of the at least one side wall of the reservoir collar.

8. The flush syringe assembly of claim 2, wherein the absorbent material compresses toward the proximal end of the reservoir collar upon connection to a hub of a vascular access device.

9. The flush syringe assembly of claim 8, wherein the compression of the absorbent material disinfects the vascular access device.

10. The flush syringe assembly of claim 1, wherein connection to a hub of the vascular access device disinfects the vascular access device.

11. A method of disinfecting a vascular access device, the method comprising: connecting a flush syringe assembly of claim 1 to a hub of the vascular access device, wherein connecting includes frictionally engaging a reservoir collar with the hub of the vascular access device such that the hub of the vascular access device contacts an antimicrobial agent or disinfectant contained within the reservoir collar.

12. The method of claim 11, wherein the reservoir collar further contains an absorbent material.

13. The method of claim 12, wherein upon connection, the hub contacts the antimicrobial agent or disinfectant and the absorbent material.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0018] FIG. 1 is a perspective view of a flush syringe assembly according to an embodiment of the present invention;

[0019] FIG. 2 is an enlarged partially cross-sectioned side elevation view of the assembled reservoir collar attached to flush syringe assembly of FIG. 1;

[0020] FIG. 3 is an enlarged partially cross-sectioned side elevation view of the components of the reservoir collar which attaches to the flush syringe assembly of FIG. 1;

[0021] FIG. 4 is an enlarged partially cross-sectioned side elevation view of the assembled reservoir collar for attachment to flush syringe assembly of FIG. 1;

[0022] FIG. 5 is an enlarged partially cross-sectioned side elevation view of the assembled reservoir collar being attached to the flush syringe assembly of FIG. 1;

[0023] FIG. 6 is an enlarged partially cross-sectioned side elevation view of the reservoir collar attached to the flush syringe assembly of FIG. 1, illustrating how the first tip of the syringe barrel attaches interlocks with the second tip of the reservoir collar;

[0024] FIG. 7 is an enlarged partially cross-sectioned side elevation view of the reservoir collar illustrating removal of the seal over the end of the reservoir collar for attachment to a VAD;

[0025] FIG. 8 is an enlarged partially cross-sectioned side elevation view of the reservoir collar illustrating attachment of the reservoir collar to the hub of a VAD connector;

[0026] FIG. 9 is an enlarged partially cross-section side elevation view of the reservoir collar illustrating compression of the absorbent material upon connection to the hub of a VAD connector;

[0027] FIG. 10 is an enlarged partially cross-sectioned side elevation view of an alternative embodiment of the reservoir collar; and

[0028] FIG. 11 is an enlarged partially cross-sectioned side elevation view of the flush syringe assembly, illustrating an alternative embodiment of the reservoir collar for connection to the syringe assembly of FIG. 1.

DETAILED DESCRIPTION

[0029] Before describing several exemplary embodiments of the invention, it is to be understood that the invention is not limited to the details of construction or process steps set forth in the following description. The invention is capable of other embodiments and of being practiced or being carried out in various ways.

[0030] With respect to terms used in this disclosure, the following definitions are provided.

[0031] Reference to flush syringe assembly includes syringes that are indicated for use in the flushing of VADs. The practice of flushing ensures and maintains catheter patency and helps prevent the mixing of incompatible pharmaceuticals.

[0032] As used herein, the use of a, an, and the includes the singular and plural.

[0033] As used herein, the term catheter related bloodstream infection or CRBSI refers to any infection that results from the presence of a catheter or IV line.

[0034] As used herein, the term microorganism refers to a microbe or organism that is unicellular or lives in a colony of cellular organisms. Microorganisms are very diverse; they include, but are not limited to bacteria, fungi, archaea, and protozoans. Microorganisms are often the cause of CRBSIs. The most common microorganisms associated with CRBSIs include, but are not limited to, Staphylococcus aureus and epidermis, Enterococcus faecalis, Escherichia coli, Pseudomonas aeruginosa, and Candida albicans.

[0035] As used herein, the terms antimicrobial agent or antimicrobial refers to substances that kill or inhibit the growth of microorganisms such as bacteria, fungi, archaea, or protozoans. Antimicrobial agents either kill microbes, or prevent the growth of microbes.

[0036] As used herein, the term disinfectant refers to antimicrobial substances that are used on non-living objects or outside the body, e.g., on the skin.

[0037] In one or more embodiments, disinfectants or antimicrobial agent include, but are not limited to, ethanol, 2-propanol, butanol, methylparaben, ethylparaben, propylparaben, propyl gallate, butylated hydroxyanisole (BHA), butylated hydroxytoluene, t-butyl-hydroquinone, chloroxylenol, chlorohexidine, dichlorobenzyl alcohol, dehydroacetic acid, hexetidine, triclosan, hydrogen peroxide, colloidal silver, and mixtures thereof.

[0038] As used herein, the term absorbent material refers to a material having capacity or tendency to absorb or soak up another substance. In one or more embodiments, the absorbent material has a tendency to absorb a disinfectant or antimicrobial. Absorbent materials may include sponges, absorbent cottons, other absorbent fabrics, and synthetic polymer matrices.

[0039] As used herein, the term Luer connector refers to a connection collar that is the standard way of attaching syringes, catheters, hubbed needles, IV tubes, etc. to each other. The Luer connector consists of male and female interlocking tubes, slightly tapered to hold together better with even just a simple pressure/twist fit. Luer connectors can optionally include an additional outer rim of threading, allowing them to be more secure. The Luer connector male end is generally associated with a flush syringe and can interlock and connect to the female end located on the VAD. A Luer connector comprises a distal end, a proximal end, an irregularly shaped outer wall, a profiled center passageway for fluid communication from the chamber of the barrel of a syringe to the hub of a VAD. A Luer connector also has a distal end channel that releasably attaches the Luer connector to the hub of a VAD, and a proximal end channel that releasably attaches the Luer connector to the barrel of a syringe.

[0040] Provided are syringe assemblies that include a plunger rod and a syringe barrel, that incorporate an element for disinfecting the hub of a VAD. The assembled syringe assembly is shown in FIGS. 1 and 2, with the components shown separately in FIGS. 3-9. Alternative embodiments of the present invention are shown in FIGS. 10-11 Referring to FIGS. 1-3, a syringe assembly 20 according to the present invention generally comprises a barrel 21, including a side wall having an inside surface defining a chamber for retaining fluid. The barrel 21 further includes an open proximal end 27 and a distal end 28 having a distal wall 29 with an elongated first tip 31 extending distally therefrom and having a first passageway 32 therethrough in fluid communication with the chamber, the tip adapted for connection to a reservoir collar 40. The distal wall 29 may comprise a plurality of threads for attachment to the reservoir collar 40.

[0041] An plunger rod 37 includes distal portion 38 and a proximal portion 39, the plunger rod further comprising a distal end including a stopper slidably positioned in fluid-tight engagement with the inside surface of the barrel for drawing fluid into and driving fluid out of the chamber by movement of the stopper relative to the barrel, the plunger rod 37 extending outwardly from the open proximal end 27 of the barrel, the stopper having a distal surface.

[0042] A reservoir collar 40 mounted on the distal end 28 of the barrel and surrounding the first tip 31, the reservoir collar 40 including at least one side wall 41 having an inside surface 42 defining a compartment 43 containing a disinfectant or antimicrobial agent, a sealed distal end 45, and a proximal end 46 adjacent the distal wall 29 of the barrel, with a second tip 51 extending distally therefrom having a second passageway 52 therethrough in fluid communication with said first passageway 32, the second tip 51 adapted for connection to a hub of a vascular access device. The reservoir collar 40 may comprise a plurality of threads 47 on the inside surface for connection to a vascular access device. The reservoir collar 40 may comprise a plurality of threads on the proximal end for attachment to the distal wall 29 of the barrel. Referring to FIG. 5, upon manufacture, the flush syringe assembly 20 can be provided with the reservoir collar 40 partially threaded at the proximal end 46 onto the distal wall 29 of the barrel. The seal 49, is not yet pierced. Referring to FIG. 6, to activate the reservoir collar 40, the clinician can twist the proximal end 46 onto the distal wall 29 such that the threads tightly interlock and the first tip 31 pierces the seal 49. The first tip 31 then becomes interlocked with the second tip 51, and the first passageway 32 and the second passageway 52 become one integral passageway for fluid communication from the barrel 21 to a VAD.

[0043] The reservoir collar 40 may comprise an absorbent material 44 surrounding the second tip 51 for soaking up the disinfectant or antimicrobial agent that is housed within the compartment 43. The disinfectant or antimicrobial agent can be a fluid or a gel selected from the group consisting of selected from the group consisting of ethanol, 2-propanol, butanol, methylparaben, ethylparaben, propylparaben, propyl gallate, butylated hydroxyanisole (BHA), butylated hydroxytoluene, t-butyl-hydroquinone, chloroxylenol, chlorohexidine, dichlorobenzyl alcohol, dehydroacetic acid, hexetidine, triclosan, hydrogen peroxide, colloidal silver, and mixtures thereof.

[0044] The sealed distal end 45 of the reservoir collar 40 may comprise a removable seal 48. The removable seal 48 can comprise an aluminum peal back top. The seal can be a plastic sealed aluminum, and can be chemically-resistant, light-blocking, non-permeable, or sterile.

[0045] The reservoir collar 40 may comprise an aluminum lining adhered to the inside surface 42 of at least one side wall 41. The aluminum lining can prevent degradation of the disinfectant or antimicrobial agent, and can also provide a mechanism for ensuring compliance with aseptic conditions.

[0046] The reservoir collar 40 may be removable from the syringe assembly 20. When removable, the reservoir collar 40 comprises a pierceable seal 49 on the proximal end 46 of the reservoir collar 40. The pierceable seal 49 can be pierced by the first tip 31 upon connection to the distal wall 29 of the barrel. The pierceable seal 49 can comprise an aluminum seal. The aluminum seal can be a plastic sealed aluminum, and can be chemically-resistant, light-blocking, non-permeable, or sterile.

[0047] In an embodiment, the reservoir collar 40 surrounds a connector collar adapted for connection to the hub of the vascular access device. The connector collar can further comprise an absorbent material 44 for soaking up the disinfectant or antimicrobial agent dispersed within the connector collar. The disinfectant or antimicrobial agent can be a fluid or a gel. In a further embodiment, the reservoir collar 40 surrounds a connector collar adapted for connection to the hub of the vascular access devices, wherein the connector collar is a Luer connector.

[0048] Referring to FIGS. 4-6, in operation, the assembled, removable reservoir collar 40 is attached via the proximal end 46 to the distal wall 29 of the syringe barrel 21 such that the proximal end 46 of the reservoir collar 40 is adjacent to the distal wall 29 of the syringe barrel 21. The first tip 31 interlocks with the second tip 51 such that the first passageway 32 and the second passageway 52 become one integral passageway for fluid communication to a vascular access device. Referring to FIG. 5, upon manufacture, the flush syringe assembly 20 can be provided with the reservoir collar 40 partially threaded at the proximal end 46 onto the distal wall 29 of the barrel 21. The seal 49 is not yet pierced. Referring to FIG. 6, to activate the reservoir collar 40, the clinician can twist the proximal end 46 onto the distal wall 29 such that the threads tightly interlock and the first tip 31 pierces the seal 49. The first tip 31 then becomes interlocked with the second tip 51, and the first passageway 32 and the second passageway 52 become one integral passageway for fluid communication from the barrel 21 to a VAD. Once the reservoir collar 40 has been activated by threading it onto the distal wall 29, it is now ready to be used to disinfect the hub of a VAD.

[0049] The syringe assembly 20 is filled with flush solution using known methods. Additionally, the syringe assembly 20 may be provided pre-filled from the manufacturer or supplier. The flush solution may be any solution intended for flushing or maintaining performance of VAD's. It is preferred that the flush solution be selected from the group consisting of saline flush solution and heparin lock flush solution. These solutions are known in the art and are readily available. An example of a saline flush solution includes, but is not limited to, 0.9% sodium chloride USP for injection. An example of a heparin lock flush solution includes but is not limited to 0.9% sodium chloride with 100 USP units of heparin sodium per mL or 10 USP units of heparin sodium per mL. When the first tip 31 interlocks with the second tip 51, the flush solution is communicated from the barrel 21 through the now integral first passageway 32 and second passageway 52 to a vascular access device.

[0050] The syringe assembly 20 is now ready for use in flushing a vascular access device such as a catheter or IV set. IV sets can be very complex and may include multiple injection ports, valves, and/or other components. For the purpose of illustrating the present invention, a simplified IV set or catheter hub 60 is illustrated in FIGS. 8 and 9. The hub 60 includes a housing hollow interior and a septum 61 at its proximal end 62. A hollow IV line or catheter 64 extends from the distal end 63 from the housing. The IV site may be a valve having structure for accepting the second tip 51 and being activated by the insertion of the second tip 51 to establish fluid communication with the IV line or catheter 64.

[0051] There are two general classifications of VAD's, peripheral catheters and central venous catheters. Peripheral catheters are used to access veins in the peripheral extremities such as the hand and ann. Peripheral catheters are relatively short in length ranging from about 14 mm to 48 mm in length, and are available in gauge sizes from about 16 to 24. It is believed that the most commonly used peripheral catheters are 20 gauge having an ID of about 0.81 mm (0.032 inch) and 22 gauge having an ID of about 0.66 mm (0.026 inch), and having a length of about 25 mm to 32 mm. As used herein, the term peripheral catheter is intended to refer to a 20 or 22 gauge catheter having a length of about 25 mm. Central venous catheters are substantially longer than peripheral catheters and are inserted in the patient and terminate near the heart.

[0052] Referring to FIGS. 7-9, the syringe assembly 20 when connected with reservoir collar 40 has a second tip 51 that is rendered antimicrobial because it is surrounded by an absorbent material 44 that soaks up disinfectant or antimicrobial agent contained within compartment 43. The now antimicrobial tip 51 can be connected to a vascular access device. The seal 48 is removed from the distal end 45 of the reservoir collar 40, exposing the second tip 51. As the syringe assembly 20 is connected to the hub of a vascular access device 60, the absorbent material 44 compresses creating friction. The disinfecting properties of the disinfectant or antimicrobial agent contained within the chamber 43 that has been absorbed by absorbent material 44, disinfect the hub 60, thus ensuring compliance with aseptic technique. The friction created by the compression of the absorbent material 44 is necessary to provide disinfection of the hub 60. Once the connection of the syringe assembly 20 to the hub 60 is completed, the hub is properly disinfected, and fluid communication from the barrel 21 of the syringe to the vascular access device can occur. Fluid is drawn from the barrel 21 through the integral first passageway 32 and second passageway 52 through the hub 60 and into the IV or catheter 64. Because of the presence of the reservoir collar 40, fluid communication through a vascular access device and into a patient is conducted under aseptic conditions without any additional swabbing steps and diligence on the part of the clinician.

[0053] FIG. 10 illustrates an alternative embodiment of the reservoir collar 40. Additional space 70 between the plurality of threads 47 and the proximal end 46, allows the clinician to fully rotate the syringe assembly 20 and completely disinfect the hub 60 of a vascular access device upon connection of the syringe assembly 20 to the hub 60.

[0054] FIG. 11 illustrates another embodiment of the syringe assembly 20. The reservoir collar 40 can be integrally formed on the distal wall 29 of the syringe barrel 21 with a second tip 51 with a second passageway 52 extending therethrough for fluid communication to the vascular access device. A seal 48 will contain the disinfectant or antimicrobial agent within the chamber 43 until the seal 48 is removed and the syringe assembly 20 is connected to a vascular access device. The absorbent material 44 will soak up the disinfectant or antimicrobial agent and will disinfect the hub of a vascular access device upon connection. This alternative syringe assembly is simpler to manufacture compared to the assembly of FIGS. 1-3. However, extractables may increase.

[0055] Although the invention herein has been described with reference to particular embodiments, it is to be understood that these embodiments are merely illustrative of the principles and applications of the present invention. It is therefore to be understood that numerous modifications may be made to the illustrative embodiments and that other arrangements may be devised without departing from the spirit and scope of the present invention as disclosed.