SEPARATION UNIT AND A DISPENSER COMPRISING A SEPARATION UNIT
20210085133 · 2021-03-25
Assignee
Inventors
- Björn Larsson (Billdal, SE)
- Per Moller (Borlänge, SE)
- David SAHLIN (Borlänge, SE)
- Lars THORÉN (Borlänge, SE)
Cpc classification
B26F3/002
PERFORMING OPERATIONS; TRANSPORTING
A47K10/44
HUMAN NECESSITIES
A47K10/426
HUMAN NECESSITIES
Y10T225/35
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B65H2404/143
PERFORMING OPERATIONS; TRANSPORTING
A47K10/36
HUMAN NECESSITIES
International classification
A47K10/36
HUMAN NECESSITIES
A47K10/44
HUMAN NECESSITIES
B26F3/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A separation unit for separating a web material along preformed lines of weakness. The separation unit includes a first roller, and a second roller having a rotational axis extending parallel with the rotational axis of the first roller. The rotational axis of the second roller is positioned at a distance from the rotational axis of said first roller. Each of the first and second rollers is provided with at least one protrusion element. Outer portions of the protrusion elements on the first roller are partially overlapping with outer portions of the protrusion elements on the second roller with a radial overlap length, thus forming an undulating passage for a web material between the rollers. The distance between the rotational axes of the first and the second rollers is adjustable, enabling the radial overlap length in the undulating passage to be variable. Also, a dispenser including the separation unit.
Claims
1-22. (canceled)
23. A separation unit for separating a web material along preformed lines of weakness, said separation unit having a width direction and comprising at least a first roller having a rotational axis extending in said width direction, a rotation direction, and a web width extending in said width direction, and at least a second roller having a rotational axis extending parallel with said rotational axis of said first roller, a rotation direction, and a web width extending in said width direction, said rotational axis of said second roller being positioned at a distance from said rotational axis of said first roller, said distance extending in a direction perpendicular to said width direction, wherein the rotation direction of the first roller is opposite the rotation direction of the second roller, wherein each of said first and said second rollers is provided with at least one protrusion element extending perpendicularly from said axes, wherein each of said protrusion elements has a maximum width in said width direction, a maximum radial extension from said rotational axes, an inner portion adjacent to said rotational axes, and an outer portion remote from said rotational axes, wherein said outer portions of said protrusion elements on said first roller are arranged in a staggered relationship with said outer portions of said protrusion elements on said second roller, wherein said outer portions of said protrusion elements on said first roller are partially overlapping with said outer portions of said protrusion elements on said second roller with a radial overlap length, thus forming an undulating passage for a web material between said rollers, wherein said distance between said rotational axes of said first and said second rollers is adjustable, enabling said radial overlap length in said undulating passage to be variable, wherein a biasing means arranged with said first and second rollers enables an automatic adjustment of said distance between said rotational axes of said first and said second rollers, wherein the separation unit is configured such that the preformed lines of weakness will rupture in the separation unit to separate a sheet of web material, wherein said first roller is movably suspended, perpendicularly to said first rotational axis, and wherein said biasing means is arranged to bias said first roller towards said second roller, wherein the separation unit further comprises a cradle, said cradle being pivotably suspended to pivot about a pivot axis substantially parallel with said rotational axes, wherein said first roller is suspended in said cradle.
24. The separation unit according to claim 23, wherein said rollers are arranged such that said distance between said rotational axes of said first and said second rollers is manually changeable.
25. The separation unit according to claim 23, wherein said biasing means engages with said cradle to bias said first roller towards said second roller.
26. The separation unit according to claim 23, wherein said rotational axis of said second roller is fixed.
27. The separation unit according to claim 23, wherein said biasing means biases said first roller towards an end position, from which end position said first roller is movable in a direction away from said second roller.
28. The separation unit according to claim 23, wherein said cradle is biased to abut against a stopper device, and wherein said first roller is arranged in said end position when said cradle abuts against said stopper device.
29. The separation unit according to claim 28, wherein said stopper device is movable between at least two fixed positions to define at least two corresponding end positions for said first roller.
30. The separation unit according to claim 23, wherein the radial overlap length is between 4-40 mm, prior to variance allowed by the biasing means.
31. The separation unit according to claim 23, wherein said biasing means comprises a spring.
32. The separation unit according to claim 23, comprising a first guiding part separate from said first roller, wherein said first guiding part is arranged in connection with said first roller and comprises a first guiding surface for said web material.
33. The separation unit according to claim 32, wherein said first guiding part is connected with, and movable together with, said cradle.
34. The separation unit according to claim 32, comprising a second guiding part separate from said second roller, wherein said second guiding part is arranged in connection with said second roller and comprises a second guiding surface for said web material.
35. The separation unit according to claim 23, wherein said protrusion elements are disc elements.
36. A dispenser for a web material comprising preformed lines of weakness, the dispenser comprising a housing defining a web material reservoir, and a dispensing opening, wherein said dispenser comprises a separation unit according to claim 23.
37. The dispenser according to claim 36, comprising a control unit for determining a correct tension and path of said web material.
38. The dispenser according to claim 36, wherein said dispenser is adapted for containing a web material comprising preformed lines of weakness, said web material being Z-folded to form a stack.
39. The dispenser according to claim 36, wherein said dispenser is adapted for containing a web material comprising preformed lines of weakness, said web material being in the form of a roll.
40. The dispenser according to claim 36, wherein said dispenser further comprises a feeding mechanism for feeding said web material.
41. The dispenser according to claim 38, wherein said reservoir is adapted to contain said web material, and wherein a leading portion of said web material is arranged to be supported at least partially along a dispensing path from said reservoir to said dispensing opening.
42. The dispenser according to claim 41, wherein said leading portion is arranged to extend upwardly from a top of said stack.
43. The separation unit according to claim 23, wherein a nip is formed between said first and second rollers, through which nip the web material is arranged to pass, wherein the separation unit is configured to break the preformed line of weakness within the nip in order to separate the web material.
44. The dispenser according to claim 36, wherein a nip is formed between said first and second rollers, through which nip the web material is arranged to pass, wherein the separation unit is configured to break the preformed line of weakness within the nip in order to separate the web material.
45. A separation unit for separating a web material along preformed lines of weakness, said separation unit having a width direction and comprising at least a first roller having a rotational axis extending in said width direction and a web width extending in said width direction, and at least a second roller having a rotational axis extending parallel with said rotational axis of said first roller and a web width extending in said width direction, said rotational axis of said second roller being positioned at a distance from said rotational axis of said first roller, said distance extending in a direction perpendicular to said width direction, wherein each of said first and said second rollers is provided with at least one protrusion element extending perpendicularly from said axes, wherein each of said protrusion elements has a maximum width in said width direction, a maximum radial extension from said rotational axes, an inner portion adjacent to said rotational axes, and an outer portion remote from said rotational axes, wherein said outer portions of said protrusion elements on said first roller are arranged in a staggered relationship with said outer portions of said protrusion elements on said second roller, wherein said outer portions of said protrusion elements on said first roller are partially overlapping with said outer portions of said protrusion elements on said second roller with a radial overlap length, thus forming an undulating passage for a web material between said rollers, wherein said distance between said rotational axes of said first and said second rollers is adjustable, enabling said radial overlap length in said undulating passage to be variable, wherein a biasing means arranged with said first and second rollers enables an automatic adjustment of said distance between said rotational axes of said first and said second rollers, wherein the separation unit is configured such that the preformed lines of weakness will rupture in the separation unit to separate a sheet of web material, wherein said first roller is movably suspended, perpendicularly to said first rotational axis, and wherein said biasing means is arranged to bias said first roller towards said second roller, wherein the separation unit further comprises a cradle, said cradle being pivotably suspended to pivot about a pivot axis substantially parallel with said rotational axes, wherein said first roller is suspended in said cradle, wherein the separation unit is configured for manual separation of web material by a user pulling on a leading portion of the web material.
46. The separation unit according to claim 45, wherein said rollers are arranged such that said distance between said rotational axes of said first and said second rollers is manually changeable.
47. The separation unit according to claim 45, wherein said biasing means engages with said cradle to bias said first roller towards said second roller.
48. The separation unit according to claim 45, wherein said rotational axis of said second roller is fixed.
49. The separation unit according to claim 45, wherein said biasing means biases said first roller towards an end position, from which end position said first roller is movable in a direction away from said second roller.
50. The separation unit according to claim 45, wherein said cradle is biased to abut against a stopper device, and wherein said first roller is arranged in said end position when said cradle abuts against said stopper device.
51. The separation unit according to claim 50, wherein said stopper device is movable between at least two fixed positions to define at least two corresponding end positions for said first roller.
52. The separation unit according to claim 45, wherein the radial overlap length is between 4-40 mm, prior to variance allowed by the biasing means.
53. The separation unit according to claim 45, wherein said biasing means comprises a spring.
54. The separation unit according to claim 45, comprising a first guiding part separate from said first roller, wherein said first guiding part is arranged in connection with said first roller and comprises a first guiding surface for said web material.
55. The separation unit according to claim 54, wherein said first guiding part is connected with, and movable together with, said cradle.
56. The separation unit according to claim 54, comprising a second guiding part separate from said second roller, wherein said second guiding part is arranged in connection with said second roller and comprises a second guiding surface for said web material.
57. The separation unit according to claim 45, wherein said protrusion elements are disc elements.
58. A dispenser for a web material comprising preformed lines of weakness, the dispenser comprising a housing defining a web material reservoir, and a dispensing opening, wherein said dispenser comprises a separation unit according to claim 45.
59. The dispenser according to claim 58, comprising a control unit for determining a correct tension and path of said web material.
60. The dispenser according to claim 58, wherein said dispenser is adapted for containing a web material comprising preformed lines of weakness, said web material being Z-folded to form a stack.
61. The dispenser according to claim 58, wherein said dispenser is adapted for containing a web material comprising preformed lines of weakness, said web material being in the form of a roll.
62. The dispenser according to claim 58, wherein said dispenser further comprises a feeding mechanism for feeding said web material.
63. The dispenser according to claim 60, wherein said reservoir is adapted to contain said web material, and wherein a leading portion of said web material is arranged to be supported at least partially along a dispensing path from said reservoir to said dispensing opening.
64. The dispenser according to claim 63, wherein said leading portion is arranged to extend upwardly from a top of said stack.
65. The separation unit according to claim 45, wherein a nip is formed between said first and second rollers, through which nip the web material is arranged to pass, wherein the separation unit is configured to break the preformed line of weakness within the nip in order to separate the web material.
66. The dispenser according to claim 63, wherein a nip is formed between said first and second rollers, through which nip the web material is arranged to pass, wherein the separation unit is configured to break the preformed line of weakness within the nip in order to separate the web material.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0066] Embodiments of the invention will now be described by way of example with reference to the accompanying drawings, of which:
[0067]
[0068]
[0069]
[0070]
[0071]
[0072]
[0073]
[0074]
DETAILED DESCRIPTION
[0075] The present invention will now be described more fully with reference to the accompanying drawings, in which example embodiments are shown. However, this invention should not be construed as limited to the embodiments set forth herein. Disclosed features of example embodiments may be combined as readily understood by one of ordinary skill in the art to which this invention belongs. Like numbers refer to like elements throughout. Well-known functions or constructions will not necessarily be described in detail for brevity and/or clarity.
[0076]
[0077] In the embodiment shown in
[0078] As may be seen in
[0079] Another advantageous feature of the separation unit according to the present invention is that the maximum radial extensions r of the protrusion elements are equal to or greater than the maximum widths w of the protrusion elements. As may be seen in
[0080]
[0081] The distance d1 between the rotational axes 20, 22 may be adjustable in different manners; either automatically by a biasing means, or manually by setting a position of the first roller 2 or the second 3, or by both automatically and manually, such as e.g. describe below. A nip is formed between the first and second rollers 2, 3, through which nip the web material is arranged to pass. A preformed line of weakness of the web material 16 may break either within the nip or outside nip, as the web material 16 passes through the nip. Thus, a sheet of web material may be separated from a leading portion of continuous web material.
[0082]
[0083] As previously mentioned, the protrusion elements 4 may have different maximum widths w and maximum radial extension r. In
[0084] As mentioned above, the shape of the outer portions 5 of the protrusion elements 4 may vary. In
[0085]
[0086] The unit subsequent to the guiding element 14 is separation unit 1 described above. The separation unit 1 provides an optimal pinch force acting on the web material 16, and allows the web material 16 to be separated at the desired position. The separation unit 1 depicted in
[0087] The dispenser 7 illustrated in
[0088]
[0089] In
[0090] It should be noted that the dispenser 7 according to the present invention may be any type of automatic or non-automatic dispenser for dispensing at least one web, i.e. a plurality of webs may be dispensed simultaneously, or a plurality of different webs may be dispensed by the dispenser 7 one at a time.
[0091] The dispenser 7 is a free-standing unit, but the dispenser may also be mounted on any suitable object in any suitable manner. Furthermore, a dispenser housing 10 of a dispenser according to the present invention need not necessarily contain an entire web 16 that is to be dispensed by the dispenser 7. At least one web 16 may for example be stored outside the housing 10 and merely be fed through the housing 10 when the dispenser 7 is in use.
[0092]
[0093] The second rotational axis 22 is fixed in the second frame portion 30, i.e. when the frame 26 is closed the second rotational axis 22 is fixed in relation to the frame 26, as opposed to the first rotational axis 20. Namely, in the first frame portion 28, the first roller 2 is movably suspended, perpendicularly to the first rotational axis 20. Biasing means are arranged to bias the first roller 2 towards the second roller 3.
[0094]
[0095] As mentioned above, the first roller 2 is movably suspended, perpendicularly to the first rotational axis 20. The biasing means is arranged to bias the first roller 2 towards the second roller 3. In these embodiments the biasing means comprises two helical pressure springs 34, 34.
[0096] The separation unit 1 comprise a cradle 36. The cradle 36 is pivotably suspended to pivot about a pivot axis 38 substantially parallel with the rotational axes 20, 22. The first roller 2 is suspended in the cradle 36. Thus, the first roller 2 is movably suspended. As the cradle 36 pivots about the pivot axis 38 the first roller 2 moves with the cradle 36. Accordingly, the distance between the rotational axes 20, 22 of the first and the second rollers 2, 3 is adjustable.
[0097] The springs 34, 34 of the biasing means are illustrated in a compressed state in
[0098] The separation unit 1 comprises a first guiding part 40 separate from the first roller 2. The first guiding part 40 is arranged in connection with the first roller 2 and comprises a first guiding surface 42 for the web material. The first guiding surface 42 may extend both upstream and downstream of the first roller 2 as well as between at least some of the protrusion elements 4 of the first roller 2. In these embodiments the first guiding part 40 extends with at least one protruding portion 44 upstream of the first roller 2, i.e. below the first roller 2 in
[0099]
[0100]
[0101] More specifically, an end position of the first roller 2 is arranged to be manually changed. Namely, the biasing means biases the first roller 2 towards an end position, from which end position the first roller 2 is movable only in a direction away from the second roller 3. As previously mentioned, the cradle 36 is pivotable about the pivot axis 38 and the first roller 2 moves with the cradle 36. The frame of the separation unit 1 is provided with a slot 52 through which an end portion of the first roller 2 passes thus, permitting the cradle 36 and the first roller 2 to pivot about the pivot axis 38.
[0102] The separation unit 1 comprises a stopper device 54, against which the cradle 36 is biased to abut. The first roller 2 is arranged in the end position when the cradle 36 abuts against the stopper device 54. For this purpose the cradle 36 is provided with a shoulder 56, which is arranged to abut against the stopper device 54. Thus, the first roller 2 is biased towards the end position and the smallest distance between the first and second rollers 2, 3 is defined by the cradle 36 when its shoulder 56 abuts against the stopper device 54.
[0103] The stopper device 54 is movable between at least two fixed positions to define at least two corresponding end positions for the first roller 2. For this purpose the stopper device 54 in these embodiments is rotatably arranged in the separation unit 1. The stopper device 54 is manually rotatable about a portion of the separation unit 1 comprising the slot 52. The stopper device 54 is fixed by an engaging portion 58 of the stopper device 54 engaging with the frame of the separation unit 1. In order to fix the stopper device 54 the engaging portion 58 is provided with a hole 60 and the frame of the separation unit 1 is provided with at least one projection 62 arranged to extend at least partially through the hole 60. In these embodiments the stopper device 54 is movable between three fixed positions. Accordingly, the frame of the separation unit 1 is provided with three projections 62 to permit the engaging portion 58 to be fixed in one of three positions. Thus, the smallest distance between the first and second rollers 2, 3, may be set by moving the stopper device 54 to one of at least two fixed positions, i.e. three fixed positions in these embodiments. The engaging portion 58 is manually movable between the three projections 62.
[0104] Mentioned purely as an example, the radial overlap length L between the outer portions 5 of the protrusion elements 4 in each of the three fixed positions of the stopper device 54, and accordingly in the three corresponding end positions of the first roller 2, may be approx. 6 mm, approx. 7 mm, and approx. 8 mm, respectively. When the radial overlap length L is 8 mm, the biasing means may provide a force of 3.7 N towards the second roller 3. When the radial overlap length L is 6 mm, the biasing means may provide a force of 5.3 N towards the second roller 3.
[0105] The second roller 3 is provided with a cog wheel 64. Also the first roller 2 is provided with a cog wheel (not shown). The two cog wheels engage with each other. Thus when the actuation wheel 32 is rotated, both rollers 2, 3 are rotated.
[0106] Although the present invention has been described with reference to various embodiments, those skilled in the art will recognize that changes may be made without departing from the scope of the invention. It is intended that the detailed description be regarded as illustrative and that the appended claims including all the equivalents are intended to define the scope of the invention.
[0107] Example embodiments described above may be combined as understood by a person skilled in the art. Although the invention has been described with reference to example embodiments, many different alterations, modifications and the like will become apparent for those skilled in the art. For instance, the second roller 3 may be biased towards the first roller 2, instead of the first roller 2 being biased towards the second roller 3, or in addition to the first roller 2 being biased towards the second roller 3. The first and/or the second rollers 2, 3 may comprise separate roller portions aligning along the respective first and second rotational axes 20, 22.
[0108] As used herein, the term comprising or comprises is open-ended, and includes one or more stated features, elements, steps, components or functions but does not preclude the presence or addition of one or more other features, elements, steps, components, functions or groups thereof.