Mixing systems and methods for research, industrial and medical uses
10940304 ยท 2021-03-09
Assignee
Inventors
- Christopher Page (Rye Brook, NY, US)
- Stephen Probst (Stony Brook, NY, US)
- Thomas Corrado (Ronkonkoma, NY, US)
Cpc classification
Y10T137/0318
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
A61M39/286
HUMAN NECESSITIES
Y10T137/87676
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B01F25/31
PERFORMING OPERATIONS; TRANSPORTING
B01F25/31423
PERFORMING OPERATIONS; TRANSPORTING
Y10T137/87571
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
A61M39/28
HUMAN NECESSITIES
Abstract
Mixing systems and methods include a mixing device comprising a primary tube having a proximal end, a distal end, an outer surface and an inner lumen and at least one secondary tube having a proximal end, a distal end, an outer surface and an inner lumen. The at least one secondary tube is substantially parallel to the primary tube. The distal end of the at least one secondary tube is fluidly connected to the primary tube at a junction located on the primary tube close to the distal end of the primary tube.
Claims
1. An intravenous fluid or medication delivery apparatus comprising: a central primary tube carrying a first intravenous fluid or medication and having a proximal end, a distal end, an outer surface and defining an inner lumen; at least one secondary tube carrying a second intravenous fluid or medication different than the first intravenous fluid or medication and having a proximal end, a distal end, a length between and defined by the proximal and distal ends of the at least one secondary tube, an outer surface and defining an inner lumen, the at least one secondary tube being directly and fixedly attached to the primary tube such that a majority portion of the length of the at least one secondary tube is in direct contact with the primary tube and the at least one secondary tube runs substantially parallel to the primary tube, the distal end of the at least one secondary tube being fluidly connected to the primary tube at a junction such that the second intravenous fluid or medication in the at least one secondary tube flows into the primary tube and mixes with the first intravenous fluid or medication, the junction being located close to the distal end of the primary tube; and at least one tertiary tube having a proximal end, a distal end, an outer surface and defining an inner lumen, the at least one tertiary tube not being fluidly connected to the primary tube and having a separate and distinct exit point from an exit point of the primary tube.
2. The apparatus of claim 1 wherein the primary tube and the at least one secondary tube have separate and distinct entry points at their proximal ends.
3. The apparatus of claim 1 further comprising a back-flow prevention mechanism coupled to the apparatus.
4. The apparatus of claim 1 further comprising a connector apparatus attached to the distal end of the primary tube.
5. The apparatus of claim 1 wherein the at least one secondary tube comprises a plurality of secondary tubes.
6. The apparatus of claim 5 wherein at least one of the plurality of secondary tubes is attached to the outer surface of the primary tube and extends longitudinally along the outer surface of the primary tube.
7. The apparatus of claim 6 wherein at least one of the plurality of secondary tubes peels away from the primary tube at or near the proximal end of at least one of the plurality of secondary tubes.
8. The apparatus of claim 1 wherein the at least one tertiary tube is substantially parallel to the primary tube and the at least one secondary tube.
9. The apparatus of claim 1 wherein one or more of the primary tube and the at least one secondary tube is color-coded.
10. The apparatus of claim 1 further comprising a sealing clamp coupled to one or more of the primary tube and the at least one secondary tube.
11. An intravenous fluid delivery system, comprising: at least one carrier line carrying a first intravenous fluid or medication and having a proximal end, a distal end, an outer surface and defining an inner lumen; at least one first administration line carrying a second intravenous fluid or medication different than the first intravenous fluid or medication and having a proximal end, a distal end, a length between and defined by the proximal and distal ends of the at least one first administration line, an outer surface and defining an inner lumen, the at least one first administration line being directly and fixedly attached to the at least one carrier line such that a majority portion of the length of the at least one first administration line is in direct contact with the at least one carrier line and the at least one first administration line runs substantially parallel to the at least one carrier line along substantially the entire length of the at least one first administration line, the distal end of the at least one first administration line being fluidly connected to the at least one carrier line at a junction such that the second intravenous fluid or medication in the at least one first administration line flows into the at least one carrier line and mixes with the first intravenous fluid or medication, the junction being located close to the distal end of the at least one carrier line; and at least one second administration line having a proximal end, a distal end, an outer surface and defining an inner lumen, the at least one second administration not being fluidly connected to the at least one carrier line and having a separate and distinct exit point from an exit point of the at least one carrier line.
12. The system of claim 11 wherein the at least one carrier line and the at least one first administration line have separate and distinct fluid entry ports at their proximal ends.
13. The system of claim 11 wherein the at least one first administration line comprises a plurality of administration lines.
14. The system of claim 13 wherein at least one of the plurality of administration lines is attached to the outer surface of the at least one carrier line and extends longitudinally along the outer surface of the at least one carrier line.
15. The system of claim 11 further comprising a connector apparatus attached to the distal end of the at least one carrier line, the connector apparatus being configured to connect the at least one carrier line to an intravenous fluid transfer component.
16. The system of claim 11 wherein the at least one secondary administration line is substantially parallel to the at least one carrier line.
17. The system of claim 11 wherein the at least one carrier line comprises two or more bundled carrier lines and the at least one first administration line comprises two or more first administration lines, each carrier line having at least one of the first administration lines fluidly connected thereto.
18. The system of claim 11 further comprising an occlusion clamp assembly coupled to one or more of the at least one carrier line and the at least one first administration line.
19. The system of claim 11 wherein one or more of the at least one carrier line and the at least one first administration line is made of a low absorption material.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The foregoing and other objects of the disclosure will be apparent upon consideration of the following detailed description, taken in conjunction with the accompanying drawings, in which:
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DETAILED DESCRIPTION
(64) In the following paragraphs, embodiments will be described in detail by way of example with reference to the accompanying drawings, which are not drawn to scale, and the illustrated components are not necessarily drawn proportionately to one another. Throughout this description, the embodiments and examples shown should be considered as exemplars, rather than as limitations of the present disclosure. As used herein, the present disclosure refers to any one of the embodiments described herein, and any equivalents. Furthermore, reference to various aspects of the disclosure throughout this document does not mean that all claimed embodiments or methods must include the referenced aspects. Reference to temperature, pressure, density and other parameters should be considered as representative and illustrative of the capabilities of exemplary embodiments, and embodiments can operate with a wide variety of such parameters. It should be noted that the figures do not show every piece of equipment, nor the pressures, temperatures and flow rates of the various streams.
(65) Exemplary embodiments of a mixing device will be described with reference to
(66) The length, thickness and diameters of the primary and secondary tubes may vary depending on the application, and in exemplary embodiments the diameter of the secondary tube 14 is relatively smaller than the diameter of the primary tube 12. With reference to
(67) The secondary tube 14 runs substantially parallel to the primary tube 12, and in most uses fluids or other materials traveling through the primary and secondary tubes 12, 14 flow in the same direction. The secondary tube 14 may be attached to the outer surface 22 of the primary tube 12. As best seen in
(68) The attachment of the primary and secondary tubes advantageously makes the mixing device efficient and easy to use by providing a compact, uniform design with the tubes attached in a single unit. As discussed in more detail herein, one or more secondary tubes 14 may be removably attached to the primary tube 12 so they can be peeled away or detached from the primary tube 12 and discarded after the secondary tube has been used. The detachment of one or more secondary tubes may be facilitated by severing the tubes using a cutting mechanism of a clamp assembly, as discussed in more detail herein.
(69) As best seen in
(70) As shown in
(71) In exemplary embodiments shown in
(72) This controlled convergence of fluids from one or more secondary tubes to a primary tube near the distal end of the primary tube advantageously provides the ability to transport multiple different materials individually, then mix them with precise volumes and timing and finally transport the combined materials together out of the distal end 20 of the primary tube 12. The distal end 20 of the primary tube 12 could have any kind of connector apparatus attached thereto to fluidly connect the primary tube 12 to other tubing, industrial or scientific apparatus or intravenous delivery tubing or apparatus for delivering medication to human beings or animals undergoing medical care.
(73) Referring to
(74) With reference to
(75) In exemplary embodiments, the inner tube 518 is a cylinder formed of a top half portion 524 and a bottom half portion 526. The top and bottom half portions 524, 526 are corresponding components, and each has a proximal end 527, a distal end 530, an outer surface 532 and an inner surface 534. Together, the top and bottom half portions 524, 526 define an inner lumen 536 of the inner tube 518. The top and bottom half portions 524, 526 are unconnected when in an open position and connected by connection portions 528a, 528b on either side of the inner tube 518 when in a closed position and the secondary tube 514 is cut and permanently sealed. The connection portions 528a, 528b may be composed of any type of connection mechanism that can fixedly attach the top and bottom half portions 524, 526 of the inner tube 518. In exemplary embodiments, each connection portion 528a, 528b comprises a male connecting portion 529 that may be integrally formed with the top half portion 524 of the inner tube 518 and a female connecting portion 531 defined by an end of the bottom half portion 524 of the inner tube 518. As described in more detail herein, the male and female connecting portions 529, 531 form a snap-fit to connect the top and bottom half portions 524, 526 of the inner tube 518 when in a closed position and the secondary tube 514 is cut and permanently sealed.
(76) The inner tube 518 may be releasably coupled to the outer sheath 502 by a linking mechanism 503. The linking mechanism 503 may be anything that maintains a temporary attachment between the inner surface 509 of the outer sheath 502 and the outer surface 532 of the inner tube 518 such that the attachment can be easily broken by minimal force to manually separate the outer sheath 502 from the inner tube 518. In exemplary embodiments, linking mechanism 503 comprises a plurality of thin sheets of material such as plastic that maintain the temporary attachment between the inner surface 509 of the outer sheath 502 and the outer surface 532 of the inner tube 518 but sever easily.
(77) A first actuator 520 may be located at or near the distal end 506 of the outer sheath 502, and a second actuator 522 may be located at or near the proximal end 504 of the sheath. In exemplary embodiments, the actuators 520, 522 are buttons or other mechanisms that may be easily depressed by the user. The outer sheath 502 may define one or more apertures 514, 516 to house the actuators. More particularly, the first actuator 520 may be partially disposed in a first aperture 514 located at or near the distal end 506 of the outer sheath 502 and the second actuator 522 may be partially disposed in a second aperture 516 located at or near the proximal end 504 of the outer sheath. It should be noted that the locations of the actuators 520, 522 could be located anywhere along the outer sheath 502 of the clamp assembly as long as one of the actuators engages the temporary clamping mechanism 537 and the other engages the cutting mechanism 542.
(78) As best seen in
(79) In exemplary embodiments, a second protrusion 540 is formed on the inner surface 534 of the bottom half portion 526 of the inner tube 518 toward the distal end of the bottom half portion 526. As with the first protrusion 538, the location of the second protrusion 540 on the bottom half portion 526 may vary. However, the second protrusion 540 should be substantially beneath the first protrusion 538 such that depressing the first actuator 520 and the first protrusion 538 causes the first protrusion to contact the second protrusion 540 so the two protrusions 538, 540 seal the inner lumen 536 of the inner tube 518. The first and second protrusions 538, 540 may be fixedly attached to or integrally formed with the top and bottom half portions 524, 526, respectively. The first actuator 520 may have an intermediate depressed position in which it is pressed down partially and the two protrusions 538, 540 form a temporary seal of the inner lumen 536. In a second, fully depressed position, the first actuator 520 is pressed down completely and the top and bottom half portions 524, 526 become locked.
(80) In exemplary embodiments, the clamp assembly 500 comprises a cutting mechanism 542 at or near the proximal end 527 of the inner tube 518. As discussed in more detail herein, the cutting mechanism 542 allows the user to permanently sever a primary, secondary or tertiary tube 12, 112, 212, 14, 114, 214, 40 after use. As best seen in
(81) The first cutting element 544 is located substantially beneath the second actuator 522 such that depressing the second actuator exerts a downward force on the first cutting element 544. The second cutting element 546 is located substantially beneath the first cutting element 544 so that depressing the second actuator 522 and the resulting downward cutting motion of the first cutting element 544 causes it to contact the second cutting element 546. If the clamp assembly 500 is mounted on a primary, secondary or tertiary tube, then the cutting elements 544, 546 would contact that tube, and this action would serve to cut a portion of primary, secondary or tertiary tube, as described in more detail herein. It should be noted that the cutting elements 544, 546 could be located at any portion of the inner tube 518 so long as they are substantially beneath one of the actuators 520, 522.
(82) Exemplary embodiments of a clamp assembly 500 may further comprise a retaining clip 548 to hold the first actuator 520 down and lock it in a depressed position. The retaining clip 548 is located adjacent the first actuator 520 either proximal, distal or to the side of the first actuator 520. In exemplary embodiments, the retaining clip 548 is located just distal of the first actuator 520. As described in more detail herein, when the first actuator 520 is in a partially depressed position, the retaining clip 548 may be slid proximally to engage the first actuator 520 and hold its downward force on the first protrusion 538 to maintain the temporary seal of the inner lumen 536 of the inner tube 518 and thereby block flow of materials through one of the primary, secondary or tertiary tubes. The retaining clip 548 may be slid distally to disengage it from the first actuator 520 so the first actuator is raised and the inner lumen 536 is unsealed.
(83) Referring to
(84) As shown in
(85) In exemplary embodiments, secondary tubes 114a, 114b, 114c may be attached to the outer surface 122 of the primary tube 112a, and secondary tubes 114d, 114e and 114f are attached to the outer surface of primary tube 112b. The secondary tubes 114a-f extend longitudinally along the outer surface 22 of the primary tube 112a, 112b and may be attached at one or more attachment points or have a continuous attachment along much of the length of the outer surface each respective primary tube 112 and secondary tube 114. One or more secondary tubes 114 may be removably attached to the primary tube 112 so they can be peeled away or detached from the primary tube 112 and discarded after the secondary tube has been used. Backflow prevention clamps or valves, sealing clamps or occlusion clamps could also be provided. Each primary tube 112a, 112b has a junction 116 close to its distal end 120 to provide a fluid connection between at least one secondary tube 114 and the primary tube 112a, 112b. The secondary tubes 114 could be color coded with the different colors 115a-115d (represented by different patterns in the figures) indicating different fluids or medications so the user can associate each secondary tube 114 with the particular chemical, medication or other material in that tube.
(86) Referring to
(87) In exemplary embodiments, the mixing device 210 may be configured in a co-axial arrangement. As shown in
(88) In operation, the user introduces a first desired fluid, chemical or other material 45 into the mixing device 10 through entry point 34 of the primary tube 12. One or more secondary or tertiary materials 47, 49 are introduced into entry point 36 of the secondary tube 14. The secondary or tertiary materials 47, 49 could be introduced into the secondary tubes 14 at about the same time as the primary material 45 is introduced into the primary tube 12 or at different times. The timing depends on the particular purpose of the user, the nature of the application and the types of materials being used.
(89) The first material 45 travels through the inner lumen 24 of the primary tube 12 from its proximal end 18 to its distal end 20. Concurrently or at a later time, the second material 46 travels through the inner lumen 32 of the secondary tube 14 from its proximal end 26 to its distal end 28. In exemplary embodiments, the user may maintains occlusion clamp 500 in a sealed position to prevent one or more of the secondary or tertiary materials 47, 49 in the secondary tubes 14 from mixing with the first material 45 in the primary tube. At the desired time for combining the secondary and/or tertiary materials 47, 49 with the primary material 44, the user opens the occlusion clamp 500 of one or more secondary tubes 14. This permits the secondary and/or tertiary materials 47, 47 to resume flow through junction 16 into the primary tube 12 and combine with the first material 45.
(90) The user then may direct the combined materials through the distal end 20 of the primary tube 12 via a connector apparatus to other tubing, industrial, medical or scientific apparatus. When using embodiments of the invention having a tertiary tube 40, the user may direct a tertiary material 49 through the tertiary tube 40 and out the separate exit point 42. The user may also peel away and detach the tertiary tube 40 after completing the transfer of tertiary material 48 through it.
(91) One or more clamp assemblies 500 may be used in conjunction with one or more of the tubes during operation to allow for temporary or permanent blocking of the flow of materials or to facilitate severance of one or more of the tubes. As discussed with reference to
(92) If it is desired to permanently seal the secondary tube 14, the user presses the first actuator 520 to its fully depressed position. This action forces the first protrusion 538 downward and squeezes the secondary tube 14 between the first and second protrusion 538, 540, thereby sealing the secondary tube 14 to block the flow of material therein. This action also causes the top and bottom half portions 524, 526 to lock via the snap-fit engagement of male connecting portions 529 with female connecting portions 531 and stay in a compressed position.
(93) If the user has finished using one or more of the primary, secondary or tertiary tubes in operation of the mixing device, a portion of a tube may be permanently severed using the clamp assembly 500. To cut secondary tube 14, the user depresses the second actuator 522, which causes a downward force on the first cutting element 544. The first cutting element 544 moves in a downward cutting motion toward the second cutting element 546 and the two cutting elements sever the secondary tube 14. The severed portion of the secondary tube 14 can then be discarded. The user may separate the outer sheath 502 from the inner tube 518 of the clamp 500 by sliding the outer sheath 502 in a proximal direction off the inner tube 518 and sliding the inner tube 518 in a distal direction. The sliding force causes linking mechanisms 503 to break, thereby decoupling the outer surface 532 of the inner tube 518 from the inner surface 509 of the outer sheath 502. The inner tube 518 of the occlusion clamp 500 remains coupled to the secondary tube 14 as cutting mechanism 542 of the occlusion clamp 500 will remain in a closed position to permanently seal the primary, secondary or tertiary tube at the severed end so the used tube can be discarded cleanly and safely without leakage of chemicals or other hazardous materials.
(94) Referring now to
(95) The administration line 314 runs substantially parallel to the carrier line 312, and in most medical uses fluids or medications traveling through the carrier and administration lines 312, 314 flow in the same direction. The secondary tube 314 may be attached to the outer surface 322 of the primary tube 312. In exemplary embodiments, the administration line 314 extends longitudinally along the outer surface 318 of the carrier line 312, and may be attached at one or more attachment points or have a continuous attachment along much of the length of the outer surface of the carrier line 312 and administration 314. One or more of the administration lines 314 may have a bend or kink 337 to facilitate access of materials into entry point 336. In addition, one or more of the administration lines 314 may be removably attached to the carrier line 312 so they can be peeled away or detached from the carrier line 312 and discarded after one or more of the administration lines 314 have been used.
(96) In exemplary embodiments, IV fluid delivery system has a junction 316 at or near the distal end 320 of the carrier line 312. The junction 316 provides a fluid connection between at least one administration line 314 and the carrier line 312 so a second IV fluid or medication that flows through the administration line 314 mixes with a first IV fluid or medication that flows through the carrier line 312. Each junction 316 is spaced slightly proximal of the distal end 320 of the carrier line 312 so the fluids or medications from one or more administration lines 314 can enter the carrier line 312 and combine with the carrier fluid in the carrier line 312 immediately before the combined materials exit the distal end 320 of the carrier line 312. The distal end of the carrier line 312 may be fitted with a male Luer lock connector 333 to facilitate a connection to an IV tube 339 entering the patient 340.
(97) As discussed with reference to
(98) It should be noted that each and every embodiment and variation of a mixing device described above could be used in conjunction with an IV delivery system and some embodiments may be particularly advantageous in IV applications. For instance, as discussed with reference to
(99) In addition, an IV delivery system may comprise multiple carrier lines running in parallel, each having one or more associated administration lines running substantially parallel to a respective carrier line. As best seen in
(100) In operation, the medical practitioner introduces carrier fluid 339 into the carrier line 312 through female Luer lock connector 331 so the carrier fluid 337 flows through the inner lumen 324 of the carrier line 312 and into the patient 340. At any time before it is necessary to administer additional IV fluids or IV medication 335, the medical practitioner introduces one or more of such fluids or medications into a respective administration line 314. Backflow prevention mechanisms 338 may be used to ensure that the carrier fluid 337 does not flow backwards into any of the administration lines 314.
(101) The medical practitioner may employ an occlusion clamp 500 by threading it onto one or more of the administration lines 314 to a desired location on the administration line 314 so the administration line runs through the inner lumen 536 of inner tube 518. To prevent the flow of IV fluid or medication 335 from the administration line 314 into the carrier line 312, the medical practitioner uses the temporary clamping mechanism 537 by pressing the first actuator 520 down into an intermediate position. This causes the first protrusion 538 to move downward and squeeze a portion of the administration line 314 between the first and second protrusions 538, 540, thereby temporarily sealing the administration line 314. The medical practitioner may slide the retaining clip 548 in a proximal direction to hold down the first actuator 520 and maintain the seal.
(102) When the medical practitioner is ready to administer the IV fluid or medication 335 in the administration line 314, he or she either manually releases the first actuator 520 or slides the retaining clip 548 in a distal direction to disengage it from the first actuator. This causes the first protrusion 538 to rise and unseals the administration line 314 to restore flow of the IV fluid or medication 335. The IV fluid or medication 335 then flows distally through the inner lumen 332 of the administration line 314 and through junction 316 into the carrier line 312. There the IV fluid or medication 335 mixes with the carrier fluid 337 flowing through the inner lumen 324 of the carrier line 312. The combined carrier fluid 337 and IV fluid or medication 335 then exit the distal end 320 of the carrier line 312 through male Luer lock connector 333 and flows into the patient 340.
(103) If using a peel away embodiment, the medical practitioner may then simply peel away the used administration line 314 after the IV fluid or medication 335 has been administered. Alternatively, the medical practitioner could sever the used administration line 314 using the cutting mechanism cutting mechanism 542 of the occlusion clamp 500. This can be accomplished by depressing the second actuator 522, which causes cutting element 544 to move downward toward cutting element 546, thereby cutting through the portion of the administration line 314. The medical practitioner can sever at any point along the administration line 314 by sliding the occlusion clamp 500 along the line to the desired point and then depressing the second actuator 522 when the desired point is reached. This advantageously allows the medical practitioner the flexibility cut or peel away all of the used administration line 314 or just a portion of it. The cutting mechanism 542 of the occlusion clamp 500 will remain in a closed position to permanently seal the administration line 314 at the severed end so the used administration line 314 can be discarded cleanly and safely without leakage of fluids or medication.
(104) It will be apparent to those skilled in the art that the selective separation and attachment points of the carrier line and the administration lines makes the IV delivery system particularly advantageous for medical uses. The system is both efficient and easy to use due to its a compact, integrated design with the tubes attached in a single unit, and with selective flow control and administration line peel away capability. The system provides an IV fluid and medication delivery system that is safe during use and safe to clean up.
(105) Thus, it is seen that mixing systems and methods for research, industrial and medical uses are provided. It should be understood that any of the foregoing configurations and specialized components or chemical compounds may be interchangeably used with any of the systems of the preceding embodiments. Although illustrative embodiments of the present invention are described hereinabove, it will be evident to one skilled in the art that various changes and modifications may be made therein without departing from the invention. It is intended in the appended claims to cover all such changes and modifications that fall within the true spirit and scope of the invention.