Percutaneous Implantable Nuclear Prosthesis
20210077266 ยท 2021-03-18
Assignee
Inventors
- Nadi S. Hibri (San Antonio, TX, US)
- W. Loren Francis (San Antonio, TX, US)
- Mark A. Novotny (San Antonio, TX, US)
Cpc classification
A61F2002/30583
HUMAN NECESSITIES
A61F2002/4495
HUMAN NECESSITIES
A61F2002/30586
HUMAN NECESSITIES
A61F2002/4627
HUMAN NECESSITIES
A61F2/441
HUMAN NECESSITIES
A61F2002/30581
HUMAN NECESSITIES
International classification
Abstract
A prosthesis for implantation in a de-nucleated intervertebral disc includes a fiber ring-like layer which encloses a polymeric layer to create an annular space. The annular space is inflatable with an in-situ curable liquid polymer and forms an interior cavity. The annular space may be expanded uniformly or differentially to be tailored to the needs of a particular vertebral segment and to achieve optimal disc space width and angle, thereby stabilizing the segment while preserving normal motion of the vertebral segment. The interior cavity provides a void that allows inward deformation of the implant during weight bearing activities and bending. The prosthesis can be elastically deformed through axial elongation to a reduced profile to load into a delivery cannula using pulling techniques.
Claims
1. An implantable prosthetic device comprising: a) an annular hollow inflatable membrane having an inflation port; b) an annular fiber graft enclosing the inflatable membrane; c) an inflation stem coupled to the inflation port for removably receiving an inflation stylet in a substantially leakproof manner; and d) a one way valve assembly in the inflation stem to allow fluid to be injected into the interior of the inflatable membrane, the one way valve assembly comprising a duckbill valve.
2. The implantable prosthetic device of claim 1, wherein the annular hollow inflatable membrane comprises an annular membrane with a first open end and a second open end which are coupled together by a coupling member.
3. The implantable prosthetic device of claim 1, wherein the annular hollow inflatable membrane comprises a unitary member.
4. The implantable prosthetic device of claim 1, wherein the annular hollow inflatable membrane comprises an elastomeric material.
5. The implantable prosthetic device of claim 1, wherein the coupling member further comprises a lumen for fluidly connecting the first and second open ends of the annular hollow inflatable membrane.
6. The implantable prosthetic device of claim 1, wherein the coupling member is substantially solid.
7. The implantable prosthetic device of claim 1, wherein the inflation port further comprises an inflation neck extending from the inflatable membrane.
8. The implantable prosthetic device of claim 7, wherein the inflation stem comprises a single lumen.
9. The implantable prosthetic device of claim 7, wherein the tubular fiber graft comprises an opening for receiving the inflation neck of the inflatable membrane.
10. The implantable prosthetic device of claim 9, further comprising a reinforcing member for reinforcing the opening.
11. The implantable prosthetic device of claim 1, further comprising a push member for engaging the coupling member to deploy the coupling member.
12. The implantable prosthetic device of claim 1, further comprising a deployment device.
13. The implantable prosthetic device of claim 12, wherein the deployment device comprises: a delivery cannula for receiving the inflatable membrane and tubular fiber graft in an uninflated state; an inflation stylet for delivering a curable material to the inflatable membrane; and a release cannula for allowing the inflation stylet to be removed without dislodging the inflatable member.
14. The implantable prosthetic device of claim 1, further comprising a cured material in the inflatable membrane.
15. An implantable prosthetic device comprising: a) an annular inflatable membrane having an inflation port and first and second open ends; b) a tubular fiber graft enclosing the inflatable membrane and having first and second open ends; c) a coupling member coupling the first and second open ends of the inflatable membrane and fiber graft; and d) a one way valve assembly coupled to the inflation port to allow fluid to be injected into the interior of the inflatable membrane, the one way valve assembly comprising a duckbill valve.
16. The implantable prosthetic device of claim 15, wherein the annular inflatable membrane comprises a unitary, elastomeric member.
17. The implantable prosthetic device of claim 15, wherein the coupling member comprises a lumen connecting the first and second open ends of the annular inflatable membrane.
18. The implantable prosthetic device of claim 15, wherein the coupling member is solid.
19. The implantable prosthetic device of claim 15, wherein the coupling member comprises a groove.
20. The implantable prosthetic device of claim 19, further comprising a retaining member for coupling the annular inflatable membrane and fiber graft to the coupling member.
21. The implantable prosthetic device of claim 20, wherein the retaining member comprises a crimpable ring.
22. The implantable prosthetic device of claim 20, wherein the retaining member comprises a radiopaque material.
23. The implantable prosthetic device of claim 15, further comprising an inflation stem detachably coupled to the inflation port for receiving an inflation stylet, wherein the coupling is substantially leakproof during inflation.
24. The implantable prosthetic device of claim 23, further comprising a locking device on the inflation stem configured to engage a mating locking device on the inflation stylet to prevent inadvertent dislodgement of the inflation stylet.
25. The implantable prosthetic device of claim 23, wherein the inflation stem is located outside of a chamber formed by the annular inflatable membrane.
26. The implantable prosthetic device of claim 23, wherein the inflation stem comprises a single lumen.
27. The implantable prosthetic device of claim 23, further comprising an inflation stylet adapted to mate with the inflation stem.
28. The implantable prosthetic device of claim 15, wherein the inflatable membrane comprises an inflation neck extending from the inflation port.
29. The implantable prosthetic device of claim 28, wherein the tubular fiber graft comprises an opening for receiving the inflation neck of the inflatable membrane.
30. The implantable prosthetic device of claim 29, further comprising a reinforcing member for reinforcing the opening.
31. The implantable prosthetic device of claim 15, further comprising a push member for engaging the coupling member to deploy the coupling member.
32. The implantable prosthetic device of claim 15, further comprising a deployment device.
33. The implantable prosthetic device of claim 32, wherein the deployment device comprises: a delivery cannula for receiving the inflatable membrane and tubular fiber graft in an uninflated state; an inflation stylet for delivering a curable material to the inflatable membrane; and a release cannula for allowing the inflation stylet to be removed without dislodging the inflatable member.
34. The implantable prosthetic device of claim 33, further comprising an inflation stem coupled to the inflation port.
35. The implantable prosthetic device of claim 34, wherein the inflation stem is configured to receive the inflation stylet and configured to be placed into the delivery cannula.
36. The implantable prosthetic device of claim 15, further comprising a cured material in the inflatable membrane.
37. A kit for implanting an implantable prosthetic device, comprising: a) a delivery cannula having an internal lumen with an inner diameter; b) a graft comprising an annular inflatable ring with an inflation stem for communicating with an interior of the annular inflatable ring, wherein the inflation stem has a proximal end and an opposed distal end and has an outer diameter and an inner diameter, and wherein the inflation stem is disposed in the internal lumen of the delivery cannula; c) a release cannula slidably disposed in the delivery cannula, the release cannula having a distal portion configured to engage the proximal portion of the inflation port, and d) an inflation stylet with at least one internal lumen, the inflation stylet having a distal portion with an outer diameter configured to be releasably press fit into the inflation stem.
38. The kit of claim 37, wherein the inner diameter of the delivery cannula and the outer diameter of the inflation port are substantially the same.
39. The kit of claim 37, further comprising an introducer cannula sized to receive the delivery cannula.
40. The kit of claim 37, wherein the graft further comprises a tubular fiber graft enclosing the inflatable ring.
41. The kit of claim 40, wherein the tubular fiber graft comprises an opening for receiving the inflation stem of the inflatable ring.
42. The kit of claim 41, further comprising a reinforcing member for reinforcing the opening.
43. The kit of claim 37, wherein the inflatable membrane comprises a tubular membrane with a first open end and a second open end coupled together by a coupling member.
44. The kit of claim 43, wherein the coupling member comprises a lumen connecting the first and second open ends of the inflatable membrane.
45. The kit of claim 43, wherein the coupling member is solid.
46. The kit of claim 43, wherein the coupling member comprises a groove.
47. The kit of claim 46, further comprising a retaining member for coupling the inflatable membrane and fiber graft to the coupling member.
48. The kit of claim 47, wherein the retaining member comprises a crimpable ring.
49. The kit of claim 47, wherein the retaining member comprises a radiopaque material.
50. The kit of claim 43, further comprising a push member for engaging the coupling member to deploy the coupling member.
51. The kit of claim 37, wherein the inflatable membrane comprises a unitary member.
52. The kit of claim 37, wherein the inflatable membrane comprises an elastomeric material.
53. The kit of claim 37, further comprising a one way valve assembly coupled to the inflation stem for allowing fluid to be injected into the interior of the inflatable membrane.
54. The kit of claim 52, wherein the one way valve assembly comprises a duckbill valve.
55. The kit of claim 37, further comprising a cured material in the inflatable membrane.
56. A method of manufacturing an implant, comprising: forming a hollow elastomeric membrane with first and second open ends and an inflation port; enclosing the elastomeric membrane in a tubular fiber graft; and coupling the first and second open ends together.
57. The method of claim 56, wherein the elastomeric membrane is formed in a unitary member by injection molding.
58. The method of claim 56, further comprising coupling an inflation stem to the inflation port.
59. The method of claim 58, further comprising coupling a one-way valve to the inflation stem.
60. A method of forming a graft, comprising: providing an implant according to one of claims 1-36; deploying the implant into a disc cavity; inflating the implant with a curable material; and allowing the curable material to cure.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
[0063] In the following detailed description, reference is made to the accompanying drawings, in which are shown exemplary but non-limiting and non-exhaustive embodiments of the invention. These embodiments are described in sufficient detail to enable those having skill in the art to practice the invention, and it is understood that other embodiments may be used, and other changes may be made, without departing from the spirit or scope of the invention. The following detailed description is, therefore, not to be taken in a limiting sense, and the scope of the invention is defined only by the appended claims. In the accompanying drawings, like reference numerals refer to like parts throughout the various figures unless otherwise specified.
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[0065] The implant 100 comprises an annular ring 106 which is filled with a curable elastomeric material 108, such as a curable silicone elastomer. The properties of material 108 may be selected to provide desired properties for the implant 100. For example, curing time, cured durometer, and other physical properties, such as elongation, tear, and tensile strength may be selected to provide implant 100 with desired characteristics.
[0066] Implant 100 forms a interior cavity 110 in the interior of annular ring 106. Interior cavity 110 allows annular ring 106 to deform inwardly to relieve stress and avoid placing excessive pressure on the central region of the vertebral end plates, as will be described in further detail below.
[0067] Annular ring 106 has an inflation port 114 with a one-way valve assembly 116 which allows curable material 108 to be introduced into annular ring 106 while it is still in a flowable state (i.e., prior to curing) while preventing curable material 108 from leaking out. In certain embodiments, annular ring 106 is formed by a tubular inflatable membrane 134 and a tubular fiber graft 136 which encloses the inflatable membrane 134.
[0068] Referring to
[0069] In some embodiments, inflatable membrane 134 is formed of an elastic material, such as silicone, so that it is compliant (i.e., it expands as the internal pressure increases). A compliant balloon reduces the need for precise sizing of the membrane. In other embodiments, inflatable membrane 134 is semi-compliant. That is, inflatable membrane 134 expands to a given diameter under a certain amount of pressure, and only expands moderately from this diameter as the internal pressure increases beyond that pressure. Semi-compliant inflatable membranes 134 may be advantageous in some circumstances.
[0070] Inflatable membrane 134 may be formed by conventional techniques, such as extrusion, injection molding or dip casting. In some embodiments, inflatable membrane 134 is formed by injection molding. Referring to
[0071] Cutting inflatable membrane 134 to form legs 160, 162 allows tubular fiber graft 136 to be formed separately and then installed on inflatable membrane 134. Referring to
[0072] The cross-sectional diameter of tubular fiber graft 136 is selected to allow inflatable membrane 134 to be inflated to full size while preventing over-expansion of inflatable membrane 134. The materials are selected so that inflatable membrane 134 does not bond to fiber graft 136 and is free to move within fiber graft 136 to a limited extent.
[0073] In some embodiments, tubular fiber graft 136 is a split annular ring with first and second open ends 164, 166. An opening 168 is provided in tubular fiber graft 136 to provide access to inflation port 114. Opening 168 may be reinforced by stitching (e.g., a buttonhole stitch). Further, a reinforcing member 170 may be provided to reinforce the opening. Fiber graft 136 is installed over inflatable member 134 by placing inflatable member 134 through either first and second open end 164, 166 and threading it through fiber graft 136. Inflation neck 208 is placed through opening 168.
[0074] Open ends 164, 166 of fiber graft 136 and open ends 120, 122 of inflatable membrane 134 are coupled to one another to form implant annular ring 106. In one embodiment, a coupling member 124 is provided to couple open ends 164, 166 and open ends 120, 122. Referring to
[0075] In some embodiments, coupling member 124 may be a solid member which forms a partition to prevent fluid communication between first and second tubular legs 174, 176. In other embodiments, coupling member may have a lumen which connects first and second tubular legs 174, 176.
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[0077] Inflation stylet 132 is placed into inflation stem 142. Inflation stem 142 is elastic and stretched to fit over the outer diameter of inflation style 132 so that the two pieces fit together snugly. The snug fit of inflation stylet 132 into inflation stem 142 together with the snug fit of inflation stem 142 into delivery cannula 128 form a tight seal to substantially prevent leakage during deployment and inflation of implant 100. Furthermore, the snug fit prevents inadvertent dislodgment of the inflation stylet prior before completion of the inflation, despite the relatively high pressures which may be used to inflate inflatable membrane 134.
[0078] Referring to
[0079] Referring to
[0080] Implant 100, which has been loaded into percutaneous deployment device 112, is inserted into the disc space. Release cannula 130 and inflation stylet 132 are pressed toward disc cavity 102 to engage proximal end 144 of inflation stem 142 and begin to deploy implant 100. In certain embodiments, a push member 210 extends from inflation stylet 132 and engages coupling member 124. During deployment, push member 210 pushes coupling member 124 toward the far end of the disc cavity 102 to help ensure proper placement of implant 100.
[0081] Alternatively, release cannula 130 may be advanced so that implant 100 is partially deployed, and curable material 108 may be delivered through inflation stylet 132 to partially inflate inflatable membrane 134. Release cannula 130 may then be advanced again, and additional curable material 108 may be delivered. This process is repeated until inflation stem 142 has been advanced to the distal end of delivery cannula 128, thereby fully deploying implant 100.
[0082] After implant 100 is fully deployed into disc cavity 102, curable 108 is deployed into the inflatable membrane 134 to press implant 100 firmly against annulus fibrosus 104 and distract adjacent vertebral segments. A pressurized syringe may be used to deploy curable material 108 and supply sufficient pressure achieve the desired intervertebral distraction. After sufficient curable material 108 is deployed, inflation stylet 132 may be removed. Release cannula 130 holds inflation stem 142 into place, thereby preventing inadvertent withdrawal of implant 100 when inflation style 132 is removed. One-way valve 116 prevents curable material 108 from leaking out of implant 100. Thus, inflation stylet 132 may be removed prior to curing of curable material 108. When inflation stylet 132 is removed, inflation stem 142, which is formed of an elastomeric material, collapses so that it only leaves a small amount of material in the opening of the annulus fibrosus (i.e., the annulotomy). The collapsed inflation stem 142 reinforces the function of duckbill valve 150 by preventing duckbill valve 150 from inverting due to the pressure of the curable material (prior to curing).
[0083] Curable material 108 may be a silicone elastomer. The properties of the material, such as the curing time, uncured viscosity, cured durometer, etc. may be selected as desired to provide the desired properties for graft 100, which are dependent upon the patient under treatment. The curable material 108 may be compatible with the material of inflatable membrane 134 so that they fuse together and form a single component.
[0084] Referring to
[0085] The above specification and examples provide a complete description of the structure and use of exemplary embodiments. Although certain embodiments have been described above with a certain degree of particularity, or with reference to one or more individual embodiments, those skilled in the art could make numerous alterations to the disclosed embodiments without departing from the scope of this invention. As such, the various illustrative embodiments of the present devices are not intended to be limited to the particular forms disclosed. Rather, they include all modifications and alternatives falling within the scope of the claims, and embodiments other than the one shown may include some or all of the features of the depicted embodiment. For example, components may be combined as a unitary structure, and/or connections may be substituted (e.g., threads may be substituted with press-fittings or welds). Further, where appropriate, aspects of any of the examples described above may be combined with aspects of any of the other examples described to form further examples having comparable or different properties and addressing the same or different problems. Similarly, it will be understood that the benefits and advantages described above may relate to one embodiment or may relate to several embodiments.
[0086] The claims are not intended to include, and should not be interpreted to include, means-plus- or step-plus-function limitations, unless such a limitation is explicitly recited in a given claim using the phrase(s) means for or step for, respectively.