Power converter with modular stages connected by floating terminals
10917007 ยท 2021-02-09
Assignee
Inventors
Cpc classification
H02M3/07
ELECTRICITY
H02M1/42
ELECTRICITY
H02M3/158
ELECTRICITY
H02M1/4291
ELECTRICITY
Y02B70/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
H02M3/07
ELECTRICITY
H02M3/158
ELECTRICITY
Abstract
An apparatus for electric power conversion includes a converter having a regulating circuit and switching network. The regulating circuit has magnetic storage elements, and switches connected to the magnetic storage elements and controllable to switch between switching configurations. The regulating circuit maintains an average DC current through a magnetic storage element. The switching network includes charge storage elements connected to switches that are controllable to switch between plural switch configurations. In one configuration, the switches forms an arrangement of charge storage elements in which at least one charge storage element is charged using the magnetic storage element through the network input or output port. In another, the switches form an arrangement of charge storage elements in which an element discharges using the magnetic storage element through one of the input port and output port of the switching network.
Claims
1. A power converter comprising: a plurality of capacitors and a plurality of switches controllable to switch between a first switch configuration or a second switch configuration to respectively correspond to at least a first conductive path or a second conductive path to be formed within the power converter via respective flows of current through the at least the first conductive path or the second conductive path; and an inductor to be interconnected with a first capacitor or a second capacitor of the plurality of capacitors via the plurality of switches so as to alternately form the at least the first or the second conductive path via the respective flows of current, the first conductive path to be formed to couple the inductor between an input port and an output port of the power converter, and the second conductive path to be formed to couple the inductor between a common voltage reference source and the output port of the power converter, wherein the first conductive path is to be formed via the first switch configuration to at least partially effect at least a positive adiabatic change in charge on the first capacitor, and wherein, some switches of the plurality of switches to be in an open state during the first or the second switch configuration, and wherein a voltage of respective open switches of the some switches of the plurality of switches comprise either one set of similar voltages or two separate sets of similar voltages.
2. The power converter of claim 1, wherein the common voltage reference source comprises ground.
3. The power converter of claim 1, wherein a voltage of a negative terminal of an electrical load comprises the common voltage reference source.
4. The power converter of claim 1, wherein a voltage of a positive terminal of an electrical load comprises the common voltage reference source.
5. The power converter of claim 1, wherein the second conductive path is to be formed via the second switch configuration at least partially effect at least a negative adiabatic change in charge on the second capacitor.
6. The power converter of claim 1, wherein the inductor to be coupled to the common voltage reference source via no more than one switch positioned therebetween.
7. The power converter of claim 1, wherein the first conductive path is to be formed via the first switch configuration to facilitate a partial adiabatic change in charge on the first capacitor.
8. The power converter of claim 1, wherein the first conductive path is to be formed via the first switch configuration to limit a root mean square (RMS) current through at least the first capacitor.
9. The power converter of claim 1, wherein the first conductive path is to be formed via the first switch configuration to at least partially effect the respective flows of current through the inductor.
10. The power converter of claim 1, wherein the first conductive path is to be formed via the first switch configuration to at least partially effect a change in charge on the first capacitor by passing the charge through the inductor.
11. The power converter of claim 1, wherein the positive adiabatic change in charge on the first capacitor is to be at least partially effected by the inductor so as to prevent or reduce systemic loss of energy during the change in charge.
12. The power converter of claim 1, wherein, in the first switch configuration, at least one capacitor of the plurality of capacitors to be charged at a first rate or, in the second switch configuration, the at least one capacitor of the plurality of capacitors to be discharged at a second rate, at least one of the first rate or the second rate to be determined, at least in part, by the inductor.
13. The power converter of claim 12, wherein, in the first switch configuration, at least one additional capacitor of the plurality of capacitors is to discharge at a third rate or, in the second switch configuration, the at least one additional capacitor of the plurality of capacitors is to charge at a fourth rate, at least one of the third rate or the fourth rate to be determined, at least in part, by the inductor.
14. A soft switched power converter comprising: a switched capacitor arrangement to include a plurality of capacitors to be alternately connected to a first group of switches or to a second group of switches based, at least in part, on one or more control signals to respectively implement a plurality of switching patterns via one or more switching frequencies so as to transfer energy from an input port to an output port of the soft switched power converter, the plurality of capacitors capable of being coupled to implement multiple distinct voltage conversion ratios of the soft switched power converter; and a switched magnetic arrangement to include at least one inductor to be arranged in a configuration with the switched capacitor arrangement to facilitate an adiabatic charge or discharge of at least some of the plurality of capacitors at respective charge or discharge rates, wherein at least one of the charge or discharge rates is to be determined, at least in part, by the at least one inductor so as to prevent or reduce systemic loss of the energy from the input port to the output port of the soft switched power converter.
15. The soft switched power converter of claim 14, wherein at least one of the one or more switching frequencies to include a switching frequency to facilitate soft switching of the first or the second group of switches of the soft switched power converter.
16. The soft switched power converter of claim 14, wherein the at least one inductor is to limit a root mean square (RMS) current through one or more capacitors of the plurality of capacitors at respective charge or discharge rates.
17. The soft switched power converter of claim 14, wherein, with one or more switches in the first or the second group of switches in an open state during the plurality of switching patterns, voltages across the one or more switches to be at similar voltages.
18. The soft switched power converter of claim 14, wherein the multiple distinct voltage conversion ratios to correspond to multiple operative configurations of the soft switched power converter.
19. The soft switched power converter of claim 18, wherein a particular conversion voltage ratio of the multiple distinct voltage conversion ratios to be determined, at least in part, via a number of capacitors to be included in a particular operative configuration of the multiple operative configurations of the soft switched power converter.
20. The soft switched power converter of claim 14, wherein the soft switched power converter in a first distinct voltage conversion ratio of the multiple distinct voltage conversion ratios is to generate a first output voltage.
21. The soft switched power converter of claim 14, wherein the soft switched power converter in a second distinct voltage conversion ratio of the multiple distinct voltage conversion ratios is to generate a second output voltage.
22. The soft switched power converter of claim 14, wherein the soft switched power converter comprises a reconfigurable power converter to generate a plurality of output voltages based, at least in part, on the multiple distinct voltage conversion ratios.
23. The soft switched power converter of claim 14, wherein the soft switched power converter comprises a reconfigurable power converter to provide multiple output voltages to multiple electrical loads.
24. The soft switched power converter of claim 14, wherein the soft switched power converter comprises a single-stage power converter or a bidirectional multi-stage power converter.
25. The soft switched power converter of claim 14, wherein at least some of the plurality of capacitors are to be shorted together via a shared phase node during operation of the soft switched power converter.
26. The soft switched power converter of claim 14, wherein some switches in the first or the second group of switches to be in an open state during the plurality of switching patterns, and wherein a voltage of respective open switches of the some switches in the first or the second group of switches comprise either one set of similar or two separate sets of similar voltages.
27. The soft switched power converter of claim 14, wherein the soft switched power converter comprises a single-stage power converter or a bidirectional multi-stage power converter.
28. The soft switched power converter of claim 26, wherein, for the two separate sets of similar voltages, one set of similar voltages is approximately twice the other set of similar voltages.
29. The power converter of claim 1, wherein, for the two separate sets of similar voltages, one set of similar voltages is approximately twice the other set of similar voltages.
Description
DESCRIPTION OF THE FIGURES
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DETAILED DESCRIPTION
(32) Embodiments described herein rely at least in part on the recognition that in a multi-stage DC-DC converter, a switching network and a regulating circuit can be made essentially modular and can be mixed and matched in a variety of different ways. This provides a transformative integrated power solution (TIPS) for the assembly of such converters. As such, the configuration shown in
(33) There are two fundamental elements described in connection with the following embodiments: switching networks and regulating circuits. Assuming series connected elements of the same type are combined, there are a total of four basic building blocks. These are shown
(34) Additional embodiments further contemplate the application of object-oriented programming concepts to the design of DC-DC converters by enabling switching networks 12A and regulating circuits 16A to be instantiated in a variety of different ways, so long as their inputs and outputs continue to match in a way that facilitates modular assembly of DC-DC converters having various properties.
(35) The switching network 12A in many embodiments is instantiated as a switching capacitor network. Among the more useful switched capacitor topologies are: Ladder, Dickson, Series-Parallel, Fibonacci, and Doubler, all of which can be adiabatically charged and configured into multi-phase networks. A particularly useful switching capacitor network is an adiabatically charged version of a full-wave cascade multiplier. However, diabatically charged versions can also be used.
(36) As used herein, changing the charge on a capacitor adiabatically means causing an amount of charge stored in that capacitor to change by passing the charge through a non-capacitive element. A positive adiabatic change in charge on the capacitor is considered adiabatic charging while a negative adiabatic change in charge on the capacitor is considered adiabatic discharging. Examples of non-capacitive elements include inductors, magnetic elements, resistors, and combinations thereof.
(37) In some cases, a capacitor can be charged adiabatically for part of the time and diabatically for the rest of the time. Such capacitors are considered to be adiabatically charged. Similarly, in some cases, a capacitor can be discharged adiabatically for part of the time and diabatically for the rest of the time. Such capacitors are considered to be adiabatically discharged.
(38) Diabatic charging includes all charging that is not adiabatic and diabatic discharging includes all discharging that is not adiabatic.
(39) As used herein, an adiabatically charged switching network is a switching network having at least one capacitor that is both adiabatically charged and adiabatically discharged. A diabatically charged switching network is a switching network that is not an adiabatically charged switching network.
(40) The regulating circuit 16A can be instantiated as any converter with the ability to regulate the output voltage. A buck converter for example, is an attractive candidate due to its high efficiency and speed. Other suitable regulating circuits 16A include boost converters, buck/boost converters, fly-back converters, Cuk converters, resonant converters, and linear regulators.
(41) In one embodiment, shown in
(42) An embodiment such as that shown in
(43) In another embodiment, shown in
(44) An embodiment such as that shown in
(45) Referring now to
(46) In some embodiments, the switching network 200 can be a bidirectional switching capacitor network such as that shown in
(47) The particular embodiment shown in
(48) In yet another embodiment, shown in
(49) A switched capacitor (SC) DC-DC power converter includes a network of switches and capacitors. By cycling the network through different topological states using these switches, one can transfer energy from an input to an output of the SC network. Some converters, known as charge pumps, can be used to produce high voltages in FLASH and other reprogrammable memories.
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(52) The energy loss incurred while charging the capacitor can be found by calculating the energy dissipated in resistor R, which is
E.sub.loss(t)=.sub.t=0.sup.i.sub.R(t)v.sub.R(t)dt=.sub.t=0.sup.[i.sub.c(t)].sup.2Rdt.(1.3)
(53) The equation can be further simplified by substituting the expression for i.sub.c (t) from equation (1.2) into equation (1.3). Evaluating the integral then yields
E.sub.loss(t)=[V.sub.inv.sub.c(0)].sup.2C[1e.sup.2t/RC].
(54) If the transients are allowed to settle (i.e. t.fwdarw.), the total energy loss incurred in charging the capacitor is independent of its resistance R. In that case, the amount of energy loss is equal to
E.sub.loss()=Cv.sub.c.sup.2
(55) A switched capacitor converter can be modeled as an ideal transformer, as shown in
(56) The output voltage of the switched-capacitor converter is given by
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(58) There are two limiting cases where the operation of the switched capacitor converters can be simplified and R.sub.o easily found. These are referred to as the slow-switching limit and the fast-switching limit.
(59) In the fast-switching limit (>>T.sub.sw), the charging and discharging currents are approximately constant, resulting in a triangular AC ripple on the capacitors. Hence, R.sub.o is sensitive to the series resistance of the MOSFETs and capacitors, but is not a function of the operating frequency. In this case, the output resistance of the converter operating in the fast-switching limit is a function of parasitic resistance.
(60) In the slow-switching limit, the switching period T.sub.sw is much longer than the RC time constant T of the energy transfer capacitors. Under this condition, systemic energy loss irrespective of the resistance of the capacitors and switches. This systemic energy loss arises in part because the root mean square (RMS) of the charging and discharging current is a function of the RC time constant. If the effective resistance R.sub.eff of the charging path is reduced (i.e. reduced RC), the RMS current increases and it so happens that the total charging energy loss (E.sub.loss=I.sub.RMS.sup.2R.sub.eff=CV.sub.C2) is independent of R.sub.eff. One solution to minimize this energy loss is to increase the size of the pump capacitors in the switched capacitor network.
(61) It is desirable for a switching capacitor network to have a common ground, large transformation ratio, low switch stress, low DC capacitor voltage, and low output resistance. Among the more useful topologies are: Ladder, Dickson, Series-Parallel, Fibonacci, and Doubler.
(62) One useful converter is a series-parallel switched capacitor converter.
(63) Other useful topologies are cascade multiplier topologies, as shown in
(64) It takes n clock cycles for the initial charge to reach the output. The charge on the final pump capacitor is n times larger than the charge on the initial pump capacitor and thus the output voltage V.sub.2 for the converters is V.sub.1+(n1)v.sub.pump in both pumping configurations.
(65) Although the foregoing topologies are suitable for stepping up voltage, they can also be used to step down voltage by switching the location of the source and the load. In such cases, the diodes can be replaced with controlled switches such as MOSFETs and BJTs.
(66) The foregoing cascade multipliers are half-wave multipliers in which charge is transferred during one phase of the of the clock signal. This causes a discontinuous input current. Both of these cascade multipliers can be converted into full-wave multipliers by connecting two half-wave multipliers in parallel and running the half-wave multipliers 180 degrees out of phase.
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(68) The basic building blocks in the modular architecture shown
(69) A desirable feature of a regulating circuit is to limit the root mean square (RMS) current through the capacitors in the switching network. To do that, the regulating circuit uses either resistive or magnetic storage elements. Unfortunately, resistive elements would consume power so their use is less desirable. Therefore, embodiments described herein rely on a combination of switches and a magnetic storage element in the regulating circuit. The regulating circuit limits the RMS current by forcing the capacitor current through a magnetic storage element in a regulating circuit that has an average DC current. The switches in the regulating circuit are operated so as to maintain an average DC current through the magnetic storage element.
(70) The regulating circuit may limit both the RMS charging current and the RMS discharging current of at least one capacitor in the switching network. A single regulating circuit may limit the current in or out of switching network by sinking and/or sourcing current. Therefore, there are four fundamental configurations, which are shown in
(71) One embodiment relies on at least partially adiabatically charging full-wave cascade multipliers. Cascade multipliers are a preferred switching network because of their superior fast-switching limit impedance, ease of scaling up in voltage, and low switch stress.
(72) In cascade multipliers, the coupling capacitors are typically pumped with a clocked voltage source v.sub.clk &
(73) With all else being equal, an adiabatically charged switched-capacitor converter can operate at a much lower switching frequency than a conventionally charged switched capacitor converter, but at higher efficiency. Conversely, an adiabatically charged switched-capacitor converter can operate at the same frequency and with the same efficiency as a conventionally charged switched-capacitor converter, but with much smaller coupling capacitors, for example between four and ten times smaller.
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(75) In operation, closing switches labeled 1 charges capacitors C.sub.4, C.sub.5, and C.sub.6 while discharging capacitors C.sub.1, C.sub.2 and C.sub.3. Similarly, closing switches 2 has the complementary effect. The first topological state (phase A) is shown in
(76) A few representative node voltages and currents are shown in
(77) The modular architecture with the basic building blocks shown in
(78) In many switched-capacitor converters, the number of capacitors and switches increases linearly with the transformation ratio. Thus, a large number of capacitors and switches are required if the transformation ratio is large. Alternatively, a large transformation ratio can be achieved by connecting numerous low gain stages in series as depicted in
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(80) The main disadvantage of the series stacked configuration is that the voltage stresses on the front stages are much higher than those of the rear stages. This will normally require stages with different voltage ratings and sizes.
(81) Adiabatic charging of a preceding series-connected switching network only occurs if the following switching network controls the charging and discharging current of the preceding stage. Thus, it is preferable to use full-wave switched-capacitor converters in the front stages or to use switched-capacitor stages such as the single-phase series-parallel switched-capacitor converters with magnetic based filters.
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(83) The power converter provides a total step-down of 32:1, assuming the regulating circuit 16A is a buck converter with a nominal step-down ratio of 2:1. Furthermore, if the input voltage is 32 V and the output voltage is 1 V, then the switches in the first switching network 12A will need to block 8 volts while the switches in the second switching network 12D will need to block 2 volts.
(84) The modular architecture with the basic building blocks shown in
(85) A diagram of a 120 V.sub.RMS AC waveform over a single 60 Hz cycle overlaid with the unfolded DC voltage is shown in
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(87) In addition to the inverting function provided by switches 7 and 8, the switches labeled 1A-1E and switches labeled 2A-2E may be selectively opened and closed as shown in Table 1 to provide three distinct conversion ratios of: 1/3, 1/2 and 1.
(88) TABLE-US-00001 TABLE 1 V.sub.2/V.sub.1 1A 1B 1C 1D 1E 2A 2B 2C 2D 2E 1/3 CLK CLK CLK CLK CLK CLKB CLKB CLKB CLKB CLKB 1/2 CLKB CLK CLK CLK CLK CLK CLKB CLKB CLKB CLKB 1/1 ON ON ON OFF OFF ON ON ON OFF OFF
(89) The AC switching network 13A is provided with a digital clock signal CLK. A second signal CLKB is also generated, which may simply be the complement of CLK (i.e. is high when CLK is low and low when CLK is high), or which may be generated as a non-overlapping complement as is well known in the art. With a switching pattern set in accordance with the first row of Table 1, the AC switching network 13A provides a step-down ratio of one-third (1/3). With a switching pattern set in accordance with the second row of Table 1, the AC switching network 13A provides a step-down ratio of one-half (1/2). With a switching pattern set in accordance with the first row of Table 1, the AC switching network 13A provides a step-down ratio of one.
(90) Most power supplies attached to the wall meet some power factor specification. Power factor is a dimensionless number between 0 and 1 that defines a ratio of the real power flowing to apparent power. A common way to control the harmonic current and thus boost the power factor is by using an active power factor corrector, as shown in
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(92) In operation, switches labeled 1 and 2 are always in complementary states. Thus, in a first switched-state, all switches labeled 1 are open and all switches labeled 2 are closed. In a second switched-state, all switches labeled 1 are closed and all switches labeled 2 are opened. Similarly, switches labeled 3 are 4 are in complementary states, switches labeled 5 are 6 are in complementary states, and switches labeled 7 are 8 are in complementary states. Typically, the regulating circuits operate at higher switching frequencies than the switching networks. However, there is no requirement on the switching frequencies between and amongst the switching networks and regulating circuits.
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(101) It should be understood that the topology of the regulating circuit can be any type of power converter with the ability to regulate the output voltage, including, but without limitation, synchronous buck, three-level synchronous buck, SEPIC, soft switched or resonant converters. Similarly, the switching networks can be realized with a variety of switched-capacitor topologies, depending on desired voltage transformation and permitted switch voltage.
(102) Having described one or more preferred embodiments, it will be apparent to those of ordinary skill in the art that other embodiments incorporating these circuits, techniques and concepts may be used. Accordingly, it is submitted that the scope of the patent should not be limited to the described embodiments, but rather, should be limited only by the spirit and scope of the appended claims.