Shaving blade cartridge
10919166 ยท 2021-02-16
Assignee
Inventors
- Vasileios Ntavos (Ilion, GR)
- Georgios Georgakis (Melisia, GR)
- Ioannis Bagourdas (Neo Psychiko, GR)
- Phaedon Papageorgis-Papadopoulos (Holargos, GR)
Cpc classification
B26B21/4068
PERFORMING OPERATIONS; TRANSPORTING
B26B21/443
PERFORMING OPERATIONS; TRANSPORTING
B26B21/227
PERFORMING OPERATIONS; TRANSPORTING
International classification
B26B21/44
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A shaving blade cartridge includes a housing extending along a longitudinal axis. The housing has a top side, a bottom side opposite to the top side, and two longitudinal sides extending along the longitudinal axis between the top and bottom sides. The shaving blade cartridge also includes a cutting blade mounted in the housing between the longitudinal sides and having a cutting edge extending along the longitudinal axis, and a retainer including a retainer body disposed above the cutting edge. The retainer body has at least two through holes. One of the through holes is disposed in front of the cutting edge and another of the through holes is disposed rearward of the cutting edge. The housing includes at least two riveting pins. Each of the two riveting pins correspond with and are received in a respective one of the through holes to retain the cutting blade in the housing.
Claims
1. A shaving blade cartridge comprising: a housing extending along a longitudinal axis, the housing having a top side, a bottom side opposite to the top side, and two longitudinal sides extending along the longitudinal axis between the top and bottom sides; a cutting blade mounted in the housing between the longitudinal sides, and having a cutting edge extending along the longitudinal axis; and a retainer including a retainer body disposed above the cutting edge, the retainer body having at least two through holes, one of the at least two through holes is disposed in front of the cutting edge and another of the at least two through holes is disposed rearward of the cutting edge; the housing including at least two riveting pins, each one of the two riveting pins correspond with and are received in a respective one of the at least two through holes to retain the cutting blade in the housing.
2. The shaving blade cartridge according to claim 1, wherein the retainer body extending along the top side of the housing, and the retainer and the housing are joined together on the top side of the housing, the top side of the housing being closest to the cutting blade.
3. The shaving blade cartridge according to claim 1, wherein the retainer includes at least one leg extending from the body and the housing includes at least one recess formed in the top side of the housing, the at least one recess being configured to receive the at least one leg of the retainer.
4. The shaving blade cartridge according to claim 3, wherein the retainer body is a flat strip having a first end and an opposing second end, each of the at least two through holes being disposed proximate, respectively, to one of the two free ends, and the at least one leg extends from one of the first or the second free ends.
5. The shaving blade cartridge according to claim 1, wherein the at least two riveting pins and the housing are made of the same material.
6. The shaving blade cartridge according to claim 1, wherein the at least two riveting pins and the housing are made of different materials.
7. The shaving blade cartridge according to claim 1, wherein the at least two riveting pins extend from the top side of the housing.
8. The shaving blade cartridge according to claim 1, wherein the at least one recess is a blind hole.
9. The shaving blade cartridge according to claim 1, wherein the at least one recess is a through hole.
10. The shaving blade cartridge according to claim 1, wherein the retainer body is a flat strip including two opposing free ends, each of the two opposing free ends being disposed adjacent, respectively, to one of the two longitudinal sides.
11. The shaving blade cartridge according to claim 1, wherein the retainer body is a flat strip having a first free end and an opposing second free end, each of the at least two through holes being disposed proximate, respectively, to one of the two free ends.
12. The shaving blade cartridge according to claim 1, wherein the housing is provided with a guard bar, the guard bar being forward of the cutting edge, and wherein one of the at least two riveting pins is provided adjacent to the guard bar.
13. The shaving blade cartridge according to claim 1, wherein the housing includes a shaving aid member, the shaving aid member being rearward of the cutting edge, and wherein one of the at least two riveting pins is provided adjacent to the shaving aid member.
14. The shaving blade cartridge according to claim 1, wherein the shaving blade cartridge further includes two retainers, each of the two retainers include the at least two through holes, the at least two rivets includes at least four rivets, two of the four riveting pins correspond with and are received in a respective one of the at least two through holes of one retainer and the other two of the four riveting pins correspond with and are received in a respective one of the at least two through holes of the other retainer to retain the cutting blade in the housing.
15. A shaver comprising a handle and a shaving blade cartridge according to claim 1, the shaving blade cartridge being connected to the handle.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Other characteristics and advantages of the embodiments of the present invention will readily appear from the following description of one of its embodiments, provided as non-limitative examples, and shown in the accompanying drawings.
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(14) On the different figures, the same reference signs designate like or similar elements.
DETAILED DESCRIPTION
(15)
(16) As seen on
(17) As depicted on
(18) The first longitudinal side 15 extends along the longitudinal axis X-X. The second longitudinal side 17 and the first longitudinal side 15 are facing each other. The second longitudinal side 17 may be approximately parallel to the first longitudinal side 15, especially when the first and second longitudinal sides 15, 17 are flat. However, the first and second longitudinal sides 15, 17 can also have subtle or noticeable opposing inclinations. The first and second longitudinal sides 15, 17 can also have curved surfaces. The second longitudinal side 17 also extends along the longitudinal axis X-X. The first and the second longitudinal sides 15, 17 each extend in a lateral direction Z along a lateral axis Z-Z, between the top side 11 and the bottom side 13 of the housing 9. The first side 15 can be forward or rearward of the blade edges according to different embodiments of the present invention. The lateral axis Z-Z intersects the longitudinal axis X-X. For example, the longitudinal axis X-X and the lateral axis Z-Z may be orthogonal to each other.
(19) The housing 9 may also include, as best seen in
(20) The first and second lateral sides 19, 21 both join the longitudinal ends 23, 25 of the first and second longitudinal sides 15, 17. In a similar way, the first and second longitudinal sides 15, 17 both join the free ends 27, 29 of the first and second lateral sides 19, 21. The housing 9 can include a plastic material. However, other materials could be used. For example, the housing could include a metallic material. Moreover, the housing can be made with a combination of two or more different materials. For example, a part of the housing may be made with a first material, whereas the other part of the housing is made with a second material.
(21) The housing 9 can, for example, include, on the bottom side 13, a connection mechanism 31 adapted to connect the handle 7. The connection mechanism 31 can allow the release and/or the attachment of the shaving blade cartridge 1 to the handle 7.
(22) The housing 9 also includes a blade receiving section 33, as represented in
(23) The cutting blades 35 are mounted in the housing 9 in the blade receiving section 33 between the first and second longitudinal sides 15, 17 of the housing 9 and between the first and second lateral sides 19, 21 of the housing 9. As shown in
(24) For example, the cutting blades 35 are substantially L-shaped as represented in
(25) In an embodiment of the present invention, each cutting blade 35 is freely mounted in the housing 9, as best seen in
(26) In others embodiments of the present invention (not shown on the figures) the blades can be bent blades, as described for instance in patent application WO2013/050606, or curved blades.
(27) Each cutting blade 35 is retained in the housing 9 by a retainer 59. The retainer 59 is retained on the housing by a rivet 61. The rivet 61 is best represented in a cross-sectional view in the
(28) As represented in
(29) The retainer body 63 has a first end 65 and a second end 67 along its length.
(30) The retainer body 63 includes a first through hole 69 arranged toward its first end 65. The through hole 69 is located at a non-zero distance of the first end 65 of the retainer body 63. The through hole 69 has, for example a circular shape. However, other shapes can be provided. For example, the through hole may have a rectangular shape, a square shape, a L-shape, or an oval shape. The through hole 69 is, for example, cut in the retainer body 63. The through hole 69 can also be drilled, for example. In other embodiments of the present invention, the retainer 59 may be directly formed with the through hole 69.
(31) In the embodiment of the present invention depicted on
(32) As represented in
(33) In another embodiment of the present invention, as in
(34) For example, the retainer, such as represented in the
(35) In the embodiment depicted on
(36) The retainer 59 is adapted to be mounted on the housing 9 and then fixed to the housing 9 by a rivet 61.
(37) In a mounted position of the retainer on the housing, the retainer body extends along the transversal axis Y-Y. The retainer body 63 extends on the top side 11 of the housing 9. More particularly, the retainer 59 is arranged facing the cutting edge 41 of the cutting blade 35. The first end 65 of the retainer body 63 is directed toward the first longitudinal side 15, whereas the second end 67 of the retainer body 63 is directed toward the second longitudinal side 17.
(38) The top side 11 of the housing 9 has a riveting pin 81 protruding from the top side 11 of the housing 9. The riveting pin 81 protrudes from the top side 11 of the housing 9, for example, along the lateral axis Z-Z in the opposite direction than the direction of the bottom side. The riveting pin 81 is, for example, made with the same material than the housing 9. For example, the housing 9 and the riveting pin 81 are integrally formed (unitary or mono-bloc). However, in some embodiments of the present invention, the riveting pin 81 can be made from a material different from the material of the housing 9. The riveting pin 81 can also be assembled to the housing 9, for example by welding, such as laser welding, or other assembly methods. The riveting pin 81 can have a conical shape. The conical shape facilitates the demoulding from an injection mould. However, the riveting pin 81 may have others shape, for example a cylindrical shape, or a spherical shape. The riveting pin 81 can be hollow or solid. For example, the riveting pin can be cylindrical and hollow (and can be referred to as a crimping pin).
(39) The riveting pin 81 is located between the periphery of the blade receiving section 33 and the longitudinal and/or lateral sides 15, 17, 19, 21 of the housing 9. More precisely, the longitudinal sides 15, 17 each have a first and second end 85, 87, and the lateral sides 19, 21 each have a first and second end 23, 25. The first and second lateral sides 19, 21 both join the first and second ends 27, 29 of the first and second longitudinal sides 15, 17. In a similar way, the first and second longitudinal sides 15, 17 both join the first and second ends 27, 29 of the first and second lateral sides 19, 21. The riveting pin 81 is located near the first and/or second end 23, 25 of the first and/or second longitudinal side 15, 17 and/or near of the end 27, 29 of the first and/or second lateral side 19, 21.
(40) As represented in
(41) In a mounted position of the retainer 59 on the housing 9, the riveting pin 81, 83 cooperates with the through hole 69, 71 of the retainer 59. The shape of the through hole 69, 71 of the retainer 59 is complementary of the shape of the riveting pin 81, 83. As represented in
(42) For example, as represented in
(43) In the embodiment of the present invention disclosed in the
(44) The recess 85 can have different shapes. For example, the recess 85 can be square, rectangular, circular, oval, U-shaped or L-shaped.
(45) The shape of the recess 85 can be complementary of the shape of the leg 77, 79 of the retainer 59. Viewed in a transverse section, the shape of the leg 77, 79 of the retainer 59 can be rectangular. The leg 77, 79 thus cooperates with a rectangular-shaped recess 85. The shape of the leg 77, 79 of the retainer 59 can also be oval when viewed in a transverse section, and the leg 77, 79 can cooperate with an oval-shaped recess 81. The leg 77, 79, when viewed in a transversal section, can be U-shaped with a base extending between two lateral parts. The leg 77, 79 can then be inserted in a recess 85, which is also U-shaped.
(46) As represented in
(47) The housing 9 may also include a third and a fourth riveting pin 87, 89. The four riveting pins 81, 83, 87, 89 can be arranged, as represented in
(48) In an alternate embodiment of the present invention, as depicted in
(49) In the embodiment of the present invention represented in
(50)
(51) The channel 105 communicates with the through hole 69, 71 and extends until the free end of the leg 75, 77 of the retainer 59. The channel may have a triangular shape, with an enlarged aperture toward the free end of the leg of the retainer, and a small aperture toward the through hole. By mounting the retainer 59, the legs 77, 79 of the retainer 59 surround the housing 9, and more precisely surround the longitudinal sides 15, 17 of the housing, such that the first leg 77 of the retainer 59 surrounds the first longitudinal side 15 and the second leg 79 of the retainer surrounds the second longitudinal side 17.
(52) As best shown in
(53) The shaving blade cartridge 1 can include a guard bar 93, which is provided on the housing 9. The guard bar 93 is forward of the cutting edge 41. The riveting pin 81, 83 can be adjacent to the guard bar 93.
(54) The housing 9 can also include a rear cap 95, which can be provided with a shaving aid member 97. The shaving aid member 97 is rearward of the cutting edge 41. The riveting pin(s) 81, 83 can be provided adjacent to the shaving aid member 97.
(55) For example, in the embodiment depicted in the
(56) In an embodiment of the present invention, a riveting pin can be located mid-way between the first and second longitudinal sides 15, 17. The riveting pin can be adapted to cooperate with a through hole provided on the middle of the retainer body 63.
(57) In the embodiment of the present invention as shown in
(58) In order to assemble the retainer 59, 91 to the housing 9 and to fix (attach without release) the retainer 59, 91 onto the housing 9, the retainer 59, 91 will be in a first step placed in front of the top side 11 of the housing 9.
(59) In the embodiment of
(60) The retainer 59, 91 is then mounted on the housing 9 by cooperation of the riveting pin 81, 83, 87, 89 with the through hole 69, 71 of the retainer 59, 91. The internal surface 99 of the retainer body 63 is in front of the top side 11 of the housing 9. The external surface 101 of the retainer body 63 is located opposite to the internal surface 99. For example, slots may be provided on the housing to receive the retainer 59, 91, such that the retainer 59, 91 does not protrude from the top side 11 of the housing 9. When the retainer 59, 91 is mounted on the housing 9, the riveting pin 81, 83, 87, 89 protrudes from the retainer 59, 91. More precisely, the length of the riveting pin 81, 83, 87, 89 along the lateral axis Z-Z, for the embodiments depicted in
(61) The retainer 59, 91 is then fixed to the housing 9 by deforming the end of the riveting pin 81, 83, 87, 89 such that the dimension of the end of the riveting pin 81, 83, 87, 89 is bigger than the dimension of the through hole 69, 71, and the retainer 59, 91 cannot move away from the housing 9. In other words, the free end 103 of the riveting pin 81, 83, 87, 89 is plastically deformed (or upset, or buckled), such that the riveting pin 81, 83, 87, 89 deforms with regard to its original shape on the external surface 101 of the retainer 59, 91. The deformation of the riveting pin 81, 83, 87, 89 allows the retainer 59, 91 to be held in place. The retainer 59, 91 is sandwiched between the deformed portion of the riveting pin 81, 83, 87, 89 and the housing 9. For example, the riveting pin can be hollow. In this case, the riveting may be assimilated to a crimping.
(62) The deformation is realized by punching the free end of the riveting pins 81, 83, 87, 89. The punching of the free end of the riveting pins 81, 83, 87, 89 introduces a plastic deformation of the riveting end.
(63) The deformation can also be realized by applying an ultrasonic beam to the riveting pin 81, 83, 87, 89, and more particularly to the free end 103 of the riveting pin 81, 83, 87, 89. For example, a sonotrode (not illustrated) serves to transmit the ultrasonic beam. By applying an ultrasonic beam, a riveting melting deformation of the free end 103 of the riveting pin 81, 83, 87, 89 occurs. The rivet 61 can be obtained by other methods than ultrasonic riveting. The rivet 61 is then fixedly fastened. The same sonotrode can carry out several simultaneous riveting. For example, in the embodiment of the present invention depicted in the
(64) After the plastic deformation of the riveting pin 81, 83, 87, 89, the rivet 61 is formed and the retainer 59, 91 is held in place by the rivet 61, as represented in
(65) The portions of the retainer 59, 91 in front of the cutting blade retain the cutting blade 35. The portion of retainer 59, 91 in front of the cutting blade 35 can touch the cutting blade 35 when the blades are in a rest-position (i.e. when no external force is applied to the shaving blade cartridge). For example, the retainer 59, 91 can be made with an aluminum alloy material. The blade 35 can be made with a steel alloy material. The different materials between the blade and retainer enhance cathodic protection and blade longevity.
(66) In addition, the retainer 59, 91 can be made with an aluminum alloy material. The cutting blade 35 can be made with a steel alloy material. The different materials between the blade and retainer enhance cathodic protection and cutting blade longevity.