Dialysis machine
10960120 ยท 2021-03-30
Assignee
Inventors
Cpc classification
A61M1/1522
HUMAN NECESSITIES
A61M2205/3344
HUMAN NECESSITIES
A61M1/1524
HUMAN NECESSITIES
A61M2205/3379
HUMAN NECESSITIES
A61M1/155
HUMAN NECESSITIES
A61M1/1561
HUMAN NECESSITIES
A61M1/1635
HUMAN NECESSITIES
International classification
Abstract
A dialysis machine which monitors the pressure of blood entering and leaving a patient's body using several sensors (37, 39) and adapts the pressure of a dialysate solution feed to compensate for compliances in the dialysate fluid flow path. As a consequence, better flow balance is maintained throughout dialysis treatment leading to a more uniform removal of waste materials from the blood.
Claims
1. A dialysis device comprising: an arterial blood line for delivering patient blood to a dialyser; a venous blood line for returning dialysed blood from the dialyser to the patient; a dialysate distribution pump for pumping fresh dialysate into the dialyser and spent dialysate out of the dialyser, the dialysate distribution pump having an inlet line for delivering fresh dialysate to the dialysate distribution pump; a pressure sensor in the arterial and/or venous blood line that converts a sensed pressure to a signal representative of pressure in the arterial and/or venous blood line; a controller that monitors the signal from the sensor in the arterial and/or venous blood line and that is configured to generate at least one control signal in response to the signal from the sensor; and means for controlling pressure in the inlet line in response to the at least one control signal.
2. The device according to claim 1, wherein the controlling means comprises at least one clamp that, in response to the at least one control signal, is arranged to apply compression force to tubing at a specific position along a flow path of the fresh dialysate.
3. The device according to claim 1, wherein the dialysate distribution pump is a flow balance pump for matching volume of dialysate pumped into and out of the dialyser.
4. The device according to claim 3, wherein the flow balance pump has a first pump chamber for pumping dialysate into the dialyser and a second pump chamber for pumping dialysate out of the dialyser.
5. The device according to claim 4, wherein the inlet line of the dialysate distribution pump is fluidically connected to the first pump chamber.
6. The device according to claim 4, wherein the first pump chamber of the flow balance pump has a pump cavity covered by a flexible membrane, and is operable to pump dialysate into the dialyser by actuation of the membrane.
7. The device according to claim 4, wherein the second pump chamber of the flow balance pump has a pump cavity covered by a flexible membrane, and is operable to pump dialysate out of the dialyser by actuation of the membrane.
8. The device according to claim 4, wherein the first pump chamber of the flow balance pump has an inlet stroke in which dialysate is drawn from a dialysate supply pump, and an outlet stroke in which dialysate is pumped into the dialyser.
9. The device according to claim 4, wherein the second pump chamber of the flow balance pump has an inlet stroke in which dialysate is drawn from the dialyser and an outlet stroke in which dialysate is pumped to drain.
10. The device according to claim 1, wherein the controlling means comprises a dialysate supply pump having an outlet fluidically connected to the inlet line of the dialysate distribution pump, the dialysate supply pump being capable of pumping dialysate into the inlet line of the dialysate distribution pump at a predetermined pumping pressure in response to the at least one control signal.
11. The device according to claim 10, further comprising a valve in the inlet line of the dialysate distribution pump, the valve being situated fluidically between the dialysate supply pump and the dialysate distribution pump.
12. The device according to claim 11, wherein the controller controls the predetermined pumping pressure in order to achieve a predetermined valve closure pressure in the inlet line upon closure of the valve.
13. The device according to claim 11, wherein the controller controls a residual pressure in the inlet line of the dialysate distribution pump after completion of an outlet stroke of the dialysate distribution pump in order to achieve a predetermined valve closure pressure in the inlet line upon closure of the valve.
14. The device according to claim 10, wherein the dialysate supply pump is a membrane pump having a pump cavity covered by a flexible membrane, wherein the dialysate supply pump is operable by actuation of the membrane.
15. The device according to claim 14, wherein the dialysate supply pump is pneumatically actuable.
16. The device according to claim 15, wherein the predetermined pumping pressure is controlled by altering a pneumatic pressure applied to the flexible membrane to actuate the dialysate supply pump.
17. The device according to claim 14, wherein a predetermined residual pressure in the inlet line is controlled by altering a pneumatic pressure applied to the flexible membrane after completion of an outlet stroke of the dialysate supply pump.
18. The device according to claim 10, wherein the dialysate supply pump has an inlet stroke in which dialysate is drawn into the dialysate supply pump from a dialysate supply, and an outlet stroke in which dialysate is pumped into the inlet line of the dialysate distribution pump.
19. The device according to claim 10, wherein the controlling means further comprises at least one valve that is arranged to open and close in a dialysate flow path in response to the at least one control signal.
20. The device according to claim 19, wherein the at least one valve comprises at least one of a dialyser inlet valve, a dialyser outlet valve, a dialysate distribution pump inlet valve, and a dialysate distribution pump outlet valve.
21. The device according to claim 1, wherein the pressure sensor is situated in the arterial blood line downstream of a blood pump for pumping blood from the patient to the dialyser.
22. The device according to claim 1, wherein the pressure sensor is situated in the venous blood line.
23. The device according to claim 1, wherein the controlling means comprises a dialysate distribution pump inlet valve that controls pressure in the inlet line by opening and closing in response to the at least one control signal.
24. A method of operating a dialysis machine which has an arterial blood line for delivering patient blood to a dialyser, a venous blood line for returning dialysed blood from the dialyser to the patient, and a dialysate distribution pump for pumping fresh dialysate into the dialyser and spent dialysate out of the dialyser, the dialysate distribution pump having an inlet line for delivering fresh dialysate to the dialysate distribution pump, the method comprising: converting a sensed pressure to a signal representative of pressure of blood in the arterial blood line and/or pressure of blood in the venous line; generating at least one control signal in response to the signal representative of the pressure of blood in the arterial blood line and/or the pressure of blood in the venous blood line; and step for controlling pressure in the inlet line in response to the at least one control signal.
25. The method according to claim 24, wherein the dialysate distribution pump is a flow balance pump for matching volume of dialysate pumped into and out of the dialyser.
26. The method according to claim 25, wherein the flow balance pump has a first pump chamber for pumping dialysate into the dialyser and a second pump chamber for pumping dialysate out of the dialyser.
27. The method according to claim 26, wherein the inlet line of the dialysate distribution pump is fluidically connected to the first pump chamber.
28. The method according to claim 26, wherein the first pump chamber of the flow balance pump has a pump cavity covered by a flexible membrane, and is operable by actuation of the membrane.
29. The method according to claim 26, wherein the second pump chamber of the flow balance pump has a pump cavity covered by a flexible membrane, wherein the pump is operable by actuation of the membrane.
30. The method according to claim 26, wherein the first pump chamber of the flow balance pump has an inlet stroke in which dialysate is drawn from a dialysate supply pump, and an outlet stroke in which dialysate is pumped into the dialyser.
31. The method according to claim 26, wherein the second pump chamber of the flow balance pump has an inlet stroke in which dialysate is drawn from the dialyser and an outlet stroke in which dialysate is pumped to drain.
32. The method according to claim 24, wherein the dialysis machine further comprises a dialysate supply pump having an outlet fluidically connected to the inlet line of the dialysate distribution pump; and the controlling step comprises the dialysate supply pump pumping dialysate into the inlet line of the dialysate distribution pump at a predetermined pumping pressure in response to the at least one control signal.
33. The method according to claim 32, wherein the dialysis machine further comprises a valve in the inlet line of the dialysate distribution pump, the valve being situated fluidically between the dialysate supply pump and the dialysate distribution pump.
34. The method according to claim 33, wherein the controlling step further comprises controlling the predetermined pumping pressure in order to achieve a predetermined valve closure pressure in the inlet line upon closure of the valve.
35. The method according to claim 33, wherein the controlling step further comprises controlling a residual pressure in the inlet line of the dialysate distribution pump after completion of an outlet stroke of the dialysate distribution pump in order to achieve a predetermined valve closure pressure in the inlet line upon, before, or at a same time as closure of the valve.
36. The method according to claim 32, wherein the dialysate supply pump has an inlet stroke in which dialysate is drawn into the dialysate supply pump from a dialysate supply, and an outlet stroke in which dialysate is pumped into the inlet line of the dialysate distribution pump.
37. The method according to claim 32, wherein the controlling step further comprises controlling the predetermined pumping pressure by setting a pneumatic pressure applied to a flexible membrane to actuate the dialysate supply pump.
38. The method according to claim 32, wherein the controlling step further comprises controlling a predetermined residual pressure in the inlet line by setting a pneumatic pressure applied to a flexible membrane after completion of an outlet stroke of the dialysate supply pump.
39. The method according to claim 32, wherein the controlling step further comprises operating at least one valve in a dialysate flow path in response to the at least one control signal.
40. The method according to claim 39, wherein the at least one valve comprises at least one of a dialyser inlet valve, a dialyser outlet valve, a dialysate distribution pump inlet valve, and a dialysate distribution pump outlet valve.
41. The method according to claim 24, wherein the controlling step comprises operating a dialysate distribution pump valve in response to the at least one control signal.
42. The method according to claim 24, wherein the controlling step comprises at least one clamp applying compression force to tubing at a specific position along a flow path of the fresh dialysate in response to the at least one control signal.
43. A computer program product embodied on a tangible computer readable storage medium which, when executed by a controller in communication with components of a dialysis machine, causes the controller to generate at least one control signal in response to a signal representative of pressure sensed in an arterial blood line and/or a venous blood line of the dialysis machine; wherein the arterial blood line is for delivering patient blood to a dialyser of the dialysis machine, and the venous blood line is for returning dialysed blood from the dialyser to the patient; wherein the dialysis machine comprises a dialysate distribution pump for pumping fresh dialysate into the dialyser and spent dialysate out of the dialyser, the dialysate distribution pump having an inlet line for delivering fresh dialysate to the dialysate distribution pump; wherein the dialysis machine performs a step for controlling pressure in the inlet line in response to the at least one control signal; and wherein the components of the dialysis machine in communication with the controller comprise one or more components that perform the step for controlling pressure in the inlet line and to which the controller sends the at least one control signal, and comprise one or more components from which the controller receives the signal representative of pressure sensed in the arterial blood line and/or the venous blood line.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will now be described, by way of example only, and with reference to the following drawings, in which:
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DESCRIPTION
(15) Referring to
(16) Upstream of the dialysate inlet line 22 is a dialyser inlet valve 26 which controls the passage of dialysate into the dialyser 16. Dialysate is pumped into the dialyser 16 via the dialyser inlet valve 26 by the first flow balance pump 12. Upstream of the first flow balance pump chamber 12 is a flow balance pump inlet valve 28. The first flow balance pump chamber 12 is configured to draw dialysate from a dialysate source 30 via the flow balance pump inlet valve 28.
(17) On the dialysate outlet side of the dialyser 16 is a dialysate outlet valve 32 which controls the flow of spent dialysate in the dialysate outlet line 24. The second flow balance pump chamber 14 draws spent dialysate through the dialysate outlet valve 32 and to a drain 34 via a flow balance pump outlet valve 36.
(18) In use the flow balance pump inlet valve 28 is opened and the first flow balance pump chamber 12 is actuated to draw dialysate fluid from the dialysate source 30 into the first flow balance pump chamber 12. The flow balance pump inlet valve 28 is then closed, the dialyser inlet valve 26 opened and the first flow balance pump chamber 12 is actuated to pump dialysate into the dialyser 16.
(19) At the same time as the first flow balance pump 12 chamber, flow balance pump inlet valve 28 and dialyser inlet valve 26 are being operated upstream of the dialyser to pump dialysate into the dialyser 16, the second flow balance pump chamber 14, dialysate outlet valve 32 and flow balance pump outlet valve 36 are operated as follows to draw dialysate form the dialyser 16.
(20) The dialysate outlet valve 32 is opened and the second flow balance pump chamber 14 is actuated in order to draw dialysate from the dialyser 16 into the second flow balance pump chamber 14. The dialysate outlet valve 32 is then closed, the flow balance pump outlet valve 36 opened and the second flow balance pump chamber 14 is actuated to pump dialysate from the second flow balance pump chamber 14 to the drain 34.
(21) This cycle of pumping is then repeated in order to draw a constant flow of dialysate from the dialysate source 30, through the dialyser 16 and to the drain 34.
(22) The dialysis system described above is embodied by a dialysis machine shown schematically at 9 in
(23) In use the cartridge 8 is retained between a first platen 13 on one side of the cartridge and a second platen 15 on a second side of the cartridge. The second platen 15 defines cavities 17 which match the concave pump cavities 40 on the cartridge. The pumps are operated by pneumatically actuating the film 50 in order to draw fluid into and out of the pump chambers. This is achieved by pneumatic actuators 17 applying pressure and vacuum to the film 50 via channels 15 in a known manner. Similarly the valves 26, 28, 30, 32 are operated by pneumatic-actuators 17. A controller (not shown for clarity) controls the actuators 17 to open and close the valves and operate the pumps as will be described in further detail shortly.
(24) Referring now to
(25) The pump cavity 40 is enclosed by the flexible film 50 which is actuated by the actuator 17 applying pressure, or vacuum, to the outer surface of the film 50. When the actuator applies a vacuum to the film, the film moves into the cavity 17 in the platen 15 (see
(26) Referring now to
(27) Turning now to
(28) Referring briefly to
(29) Turning now to
(30) This variation in the deflection position of the film 50 upon actuation of the film 50 results in the swept volume of the valve 26, that is to say the volume of dialysate displaced downstream by the actuation of the valve 26, varying in an unpredictable manner throughout the treatment in prior art devices. This same effect is experienced by the flow balance pump inlet valve 28 and the dialysate outlet valve 32 with the effect that the accumulation of variation of displaced volume can lead to significant flow balance errors over the duration of the treatment in prior art devices.
(31) The present invention overcomes this error by balancing the system pressures to ensure that the closing position of the valves (and any other compliant structures in the fluid line) are normalised in the following way.
(32) With reference to
(33) In contrast both the dialyser inlet valve 26 and dialysate outlet valve 32 are potentially subject to varying pressures P.sub.1, P.sub.O at their outlet and inlet, respectively, due to the variation of arterial line inlet pressure P.sub.A and venous line pressure P.sub.V. This is overcome in the present invention by a controller (not shown for clarity) monitoring the arterial line inlet pressure P.sub.A and/or the venous line pressure P.sub.V via pressure sensors 37, 39 respectively and altering the pressure P.sub.F observed by the first flow balance pump inlet valve 28 in proportion to the arterial line inlet pressure P.sub.A, the venous line pressure P.sub.V, or a function of both as will be described in further detail shortly. Since the arterial line inlet pressure P.sub.A and venous line pressure P.sub.V are generally proportional to one another (notwithstanding clotting in the dialyser) it is possible to control on either arterial line inlet pressure P.sub.A or venous line pressure P.sub.V.
(34) By way of an example, if the venous line pressure P.sub.V increases due to the patient elevating his or her arm, P.sub.1 and P.sub.O will increase by virtue of the pressure transfer across the semi permeable membrane in the dialyser. In such as circumstance the controller will increase the pressure P.sub.F in the dialysate line proportionately to the increase in P.sub.V so as to ensure that the closure position of the valves 26, 32 remains unchanged. This dramatically reduces the flow balance error over the duration of a treatment.
(35) This variation of pressure P.sub.F is achieved by the provision of a dialysate supply pump 60 (shown also in
(36) Referring now to
(37) Referring to plot B, the arterial and/or venous pressure has increased (perhaps by the patient lifting his or her arm). The controller has responded by operating the pump 60 at a higher pump pressure (the pressure applied by the actuator 17 to the film 50 in order to actuate the pump 60). This has increased the predetermined pumping pressure Pp initially observed by the valve 28. Since the time between t.sub.1 (venting of the pressure applied to the pump 60) and t.sub.2 (the closure of the valve 28) remains constant, the pressure P.sub.F observed by the valve 28 on closure is now P.sub.2 (the predetermined valve closure pressure), the pressure required to ensure that the closure position of the valve 28 remains correct despite the increased arterial and/or venous pressure. In this way, by maintaining a constant time period between t.sub.1 (venting of the pressure applied to the pump 60) and t.sub.2 (the closure of the valve 28) and varying the pump pressure in the pump 60, the desired pressure P.sub.F observed by the valve 28 on closure can be maintained. The predetermined pumping pressure required to achieve a given pressure upon closure of the valve at time t.sub.2 is stored by the controller in the form of look up tables. By matching the pressure observed by the valve upon closure to the arterial and/or venous pressure the variation in swept volume of the valve is minimised and flow balance accuracy thereby increased.
(38) In an alternative embodiment of the invention the pressure P.sub.F is actively set to the required level by the time of closure of the valve 28. This allows the pump pressure to be set, for example, at a higher value during the outlet stroke of the pump chamber and then reduced at the end of the stroke to set P.sub.F to the value set by the controller as determined by the arterial or venous pressure.
(39) This is reflected in
(40) In the event that a higher pressure P.sub.F is required at t.sub.2, the decay of the pressure applied by the actuator to the film 50 is controlled to set P.sub.F to the higher value P.sub.2 between t.sub.3 and t.sub.4. After t.sub.4 i.e. once the valve 28 has been closed the pressure applied by the actuator to the film 50 is vented to atmosphere. In this way, by varying the predetermined closure pressure P.sub.1, P.sub.2, the desired pressure P.sub.F observed by the valve 28 on closure can be maintained without the need to set the pumping pressure in response to arterial and/or venous pressure.
(41) This allows the pressure at which the pump is operated during the outlet stroke (the pumping pressure) to be decoupled from the pressure observed by the valve 28. This means that the pumping pressure can be increased in order to provide increased dialysate flow rate. Furthermore the pressure at which the pump is operated can remain constant which provides for more stable conditions for the machine and cartridge leading to improved accuracy of flow balance.
(42) In a further alternative embodiment the controller is connected to a clamp (not shown for clarity) or series of clamps at various positions along the fluid flow path.
(43) If a greater hydraulic resistance is required the clamping force can increase to reduce the diameter of the tubing, with the proviso that the tube remains capable of permitting fluid flow. Additional clamps can be engaged at positions 103, 105 and/or 107 to provide a greater hydraulic resistance if required.
(44) Whilst a membrane type pump is described it is conceivable within the scope of the invention that alternative forms of pump might be used such as peristaltic pumps or syringe pumps.