Modular walls incorporating recessed, extendable furniture
10920418 ยท 2021-02-16
Assignee
Inventors
- Geoff Gosling (Calgary, CA)
- Mogens F. Smed (DeWinton, CA)
- Colin V. Blehm (Calgary, CA)
- Gregory G. C. Olsen (Calgary, CA)
Cpc classification
A47C9/06
HUMAN NECESSITIES
E04B2/7407
FIXED CONSTRUCTIONS
A47B5/00
HUMAN NECESSITIES
A47C19/20
HUMAN NECESSITIES
International classification
E04B2/74
FIXED CONSTRUCTIONS
A47C9/06
HUMAN NECESSITIES
A47C19/20
HUMAN NECESSITIES
Abstract
A modular wall includes a plurality of inter-connectable and interchangeable wall modules. At least one of the wall modules includes a recessed, extendable piece of furniture, such as a bed, desk, table, work surface or chair. When in a closed configuration, the furniture folds into or otherwise resides within a recessed pocket in the modular wall. When in the closed configuration, the outer surface of the furniture forms an exterior surface of the wall module; thereby, concealing the furniture seamlessly into the modular wall. The exterior surface can comprise one or more exterior interchangeable tiles.
Claims
1. A wall module, comprising: a frame configured to removably couple the wall module to one or more additional wall modules to form a reconfigurable modular wall, the frame comprising one or more vertical frame brackets; one or more tiles removably connected to the frame to at least partially define a front surface of the wall module, each of the one or more tiles being removable while the wall module remains removably coupled to the one or more additional wall modules; an opening in the front surface of the wall module, the opening at least partially defining a pocket in the wall module that extends from the front surface into the wall module, wherein at least one of the one or more vertical frame brackets at least partially defines a generally planar wall body on one or more sides of the pocket; one or more inner wall panels coupled to at least one of the one or more vertical frame brackets, such that each of the one or more inner wall panels extends into the pocket; a plurality of inner shelves mounted within the pocket, the plurality of inner shelves comprising at least a plurality of vertical walls that define opposing side walls of the plurality of inner shelves, wherein a front edge of the plurality of inner shelves is oriented adjacent one of the one or more tiles of the wall module; and a monitor disposed within and flush with opposing side walls of the plurality of inner shelves of the pocket such that the monitor is suspended within the pocket and can be viewed through the opening in the front surface.
2. The wall module as recited in claim 1, wherein the monitor is an electronic display.
3. The wall module as recited in claim 1, further comprising a cover that covers the opening in the front surface.
4. The wall module as recited in claim 3, wherein the cover is configured to selectively cover the opening in the front surface.
5. The wall module as recited in claim 4, wherein the cover is configured to conceal the monitor in the pocket when the cover is in a closed position.
6. The wall module as recited in claim 4, wherein the cover comprises a selectively extendable piece of furniture.
7. The wall module as recited in claim 6, wherein the selectively extendable piece of furniture comprises a shelf, a desk, a chair, a bed, or a table.
8. The wall module as recited in claim 1, wherein the pocket further comprises one or more pocket tiles removably coupled to the frame, and wherein the one or more pocket tiles are removable from the frame while the wall module remains removably coupled to the one or more additional wall modules.
9. The wall module as recited in claim 8, wherein the one or more vertical frame brackets further comprises attachment plates, the one or more inner wall panels being coupled to the frame by means of the attachment plates, and wherein the attachment plates are offset from the wall body such that the inner wall panels are held flush with the wall body.
10. The wall module as recited in claim 1 further comprising: one or more connectors; wherein the frame further comprises engagement protrusions, the one or more connectors configured to removably couple the engagement protrusions of the wall module to engagement protrusions of the one or more additional wall modules.
11. The wall module as recited in claim 10, wherein the engagement protrusions comprise arrow-shaped barbs.
12. The wall module as recited in claim 10, wherein each of the one or more connectors abuts at least one engagement protrusion on at least two sides.
13. The wall module as recited in claim 4, wherein the cover is configured to selectively cover the opening in the front surface by rotating between an open position and a closed position.
14. The wall module as recited in claim 13, wherein the cover is attached to the one or more vertical frame brackets by a pivot connection and by one or more lifting and lowering mechanisms extending from the one or more vertical frame brackets.
15. The wall module as recited in claim 13, further comprising a stop bracket extending from an interior portion of the pocket, the stop bracket being arranged to abut the cover when the cover is rotated into the open position.
16. The wall module as recited in claim 15, wherein the stop bracket is arranged to abut the cover when the cover is in a generally horizontal configuration relative to the one or more vertical frame brackets.
17. The wall module as recited in claim 4, wherein at least a portion of the cover is configured to at least partially reside within the pocket when the cover is in a closed position.
18. The wall module as recited in claim 17, wherein an exterior surface of the cover is aligned with the one or more tiles removably connected to the frame when the cover is in the closed position, such that the exterior surface of the cover is flush with the front surface of the wall module when the cover is in the closed position.
19. The wall module as recited in claim 18, wherein the cover comprises a handle extending from the exterior surface of the cover.
20. The wall module as recited in claim 19, wherein the handle comprises a rod extending horizontally with respect to the vertical frame brackets.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In order to describe the manner in which the above-recited and other advantages and features of the invention can be obtained, a more particular description of the invention briefly described above will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings. It should be noted that the figures are not drawn to scale, and that elements of similar structure or function are generally represented by like reference numerals for illustrative purposes throughout the figures. Understanding that these drawings depict only typical embodiments of the invention and are not therefore to be considered to be limiting of its scope, the invention will be described and explained with additional specificity and detail through the use of the accompanying drawings in which:
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(17) The present invention extends to systems, methods, and apparatus for incorporating furniture (e.g., beds, desks, chairs) into modular walls. In particular, one or more implementations include modular walls having recessed, extendable furniture incorporated therein. The recessed, extendable furniture can move between a closed position and an open or extended position. When in the closed position, the furniture is concealed within the modular wall. Furthermore, these systems and components enable quick and efficient assembly, disassembly, and reconfiguration of wall modules including furniture with great ease. Accordingly, implementations of the present invention can be easily adapted to the environment of use and provide a number of secure mounting options.
(18) In particular, implementations of the present invention provide modular wall systems with increased width. The increased width can provide space within the wall for housing recessed, extendable furniture therein. Thus, when in a closed or storage configuration, the furniture folds into or otherwise resides within a recessed pocket in the modular wall. When in the closed or storage configuration, the outer surface of the furniture forms an exterior surface of the wall module; thereby, concealing the furniture seamlessly into the modular wall. The exterior surface can comprise one or more exterior interchangeable tiles. When in an open or deployed position, the furniture can fold or otherwise extend out of the recessed pocket in the modular wall.
(19) The recessed, extendable furniture can comprise a bed, a shelf, a desk, bunk beds, a chair, a table, or other furniture. Indeed, one will appreciate in light of the disclosure herein that the hardware, systems, and methods can allow an installer to seamlessly incorporate a wide variety of furniture within a modular wall. In particular, implementations of the present invention can allow an installer to incorporate furniture within a modular wall without having to add external framework or other aesthetically unpleasing hardware.
(20) Throughout this specification, reference is made to wall modules of a modular wall system. A wall module can comprise an individual section of the modular wall system in which a manufacturer can attach and remove independently of other wall module sections of the modular wall system. For example, an existing installed wall system that does not include a wall module having recessed, extendable furniture may be retrofitted with a wall module having recessed, extendable furniture according to one or more implementations of the present invention. In particular, a user can replace an existing wall module in the installed wall without requiring the disassembly of the wall system. The invention, however, is not limited to retrofitting existing walls, but also extends to modular wall installations that include wall modules having recessed, extendable furniture at the time of initial installation.
(21) For example,
(22) Each wall module 102a, 102b, 104a can comprise an interior frame and one or more exterior tiles 106 connected to one or both sides of the wall module. Each wall module 102a, 102b, 104a includes exterior tiles 106 on each side of the wall module 102a, 102b, 104a. Thus, modular wall 100 can divide a room or other space. In alternative implementations, one side of the modular wall 100 can include no tiles, for example, if the modular wall 100 is positioned against another structure, such as a structural wall.
(23) In any event, as shown by
(24)
(25) Referring now specifically to
(26) The recessed, extendable bed 110 can include a bed frame 114, a mattress 116, one or more supports (e.g., legs 118), and one more lifting and lowering mechanisms 120. As explained in greater detail below, the bed frame 114 can couple directly to the interior frame of wall module 104a. Similarly, lifting and lowering mechanisms 120 can also couple to, and extend between, the interior frame of the wall module 104a and the bed frame 114.
(27) The lifting and lowering mechanism 120 can comprise a pneumatic piston, a gas spring, a torsion spring or other mechanism. One will appreciate that mechanism 120 can be configured in at least one implementation for storing energy as the recessed, extendable bed 110 is lowered, and for releasing energy as the recessed, extendable bed 110 is raised. Thus, the lifting and lowering mechanism 120 can limit how quickly the recessed, extendable bed 110 lowers towards the floor. Furthermore, the lifting and lowering mechanism 120 can aid in raising the recessed, extendable bed 110 from the extended position to the storage or recessed position.
(28) Once lowered into a generally horizontal configuration, one or more supports can support the recessed, extendable bed 110 from the floor. For example,
(29) When recessed, extendable bed 110 is folded down out of wall module 104a, and the recessed cavity or pocket 112 is exposed. The recessed pocket 112 can include one or more tiles 122 on the back surface or can include one or more sides of the recessed pocket 112. The tile(s) 122 can serve both aesthetic and functional purposes. These tiles 122 can couple to the interior frame of the corresponding wall module 104a and can allow for replacement or repositioning, similar to external tiles 106. For example, tile 122 can attach to the interior frame of wall module 104a to form a back wall of the recessed pocket 112. As desired, a user can exchange tile 122 in recessed pocket 112 for another tile to change the aesthetic of the recessed pocket 112. The interchangeability of the tiles 122 can enable the customization of the recessed pocket 112.
(30) In addition to tiles 122, the recessed pocket 112 can also optionally include one or more fixtures. For example, the recess pocket 112 can include lights 124. In alternative implementations, fixtures within the recessed pocket 112 can include televisions, touch screen devices such as a smart phone, computer, or music device, shelves, artwork, etc. Additionally, to enable the use of electronic fixtures within the recessed pocket 112, the recessed pocket 112 can provide electronic connectors at each opening where fixtures are to be installed. For example, an opening can include an electrical outlet for receiving a portion of a light fixture's connector to provide power to the light fixture. Similarly, an opening may also provide one or more data connectors (e.g. HDMI, Coax, USB, Ethernet, etc.) that conform to one or more corresponding data connectors of a television module, a touch screen computer module, or similar module that requires data communication.
(31) In one or more implementations of the present invention, fixtures (such as a light fixture) can protrude from the tiles 122 within the recessed pocket 112. For example, a light fixture 124 can be repositionable between a flush and a protruded position. In one implementation, a light fixture 124 can provide for manual repositioning (e.g. by pushing in on the light fixture to release the light fixture into the protruded position).
(32) In another implementation, the position of a light fixture (or another device) is controlled by the position of the corresponding bed. For example, a light fixture 124 within the upper portion of the recessed pocket 112 can move to a protruded position when the recessed, extendable bed 110 is folded down out of wall module 104a. Similarly, when recessed, extendable bed 110 is raised, the light fixture 124 can return to a flush configuration.
(33) As mentioned previously, implementations of the present invention can provide modular walls with increased width to accommodate recessed, extendable furniture. For example,
(34) Additionally, to extend the height of the wall module 104a, splines 132 can attach additional vertical frame brackets 130a to vertical frame brackets 130. Then exterior tiles 106 can couple to vertical frame brackets 130a via horizontal frame brackets. Additionally, the wall module 104a can include one or more leveler assemblies 126. The lever assemblies 126 can allow a user to level, raise, or lower the wall module 104a by adjusting a bolt along a treaded rod.
(35) The interior frame of the wall module 104a can further include one or more horizontal frame brackets 128. The horizontal frame brackets 128 can extend between the vertical frame brackets 130. Furthermore, the horizontal frame brackets 128 can include one or more engagement protrusions (similar to engagement protrusions 138 described below in relation to
(36) When the wall module 104a divides a space, a user can position a second set of vertical frame brackets 130b, horizontal frame brackets, and exterior tiles 106 to conceal the backside of the wall modules 104a. In alternative implementations, secondary vertical frame brackets 130 can attach to the back side of the wall panels or tiles 122 forming the recessed pocket 112. Such secondary vertical frame brackets 130 can then support horizontal frame brackets and exterior tiles 106. In still further implementations, the back side of the wall module 104a can abut against an existing wall.
(37) Referring now to
(38) As shown by
(39) In one or more implementations, the engagement protrusion 134 can comprise a barb or an arrow-shaped head. The engagement protrusions 134 can allow the vertical frame bracket 130 to couple to the vertical frame bracket 130a of an adjacent wall module (e.g., 102a, 102b). In particular, the vertical frame bracket 130a of an adjacent wall module can include corresponding engagement protrusions 138. A clip or connector 140 can couple the engagement protrusions 134, 138 of the adjacent vertical frame brackets 130, 130a together. In particular, the clip or connector 140 can include one or more flexible arms 142 that clip or snap about the head of engagement protrusions 134, 138 to secure them together. In particular, the flexible arms 142 of the connectors 140 can surround at least a portion of the head of the engagement protrusions 134, 138. The ability to clip the vertical frame bracket 130 to the vertical frame bracket 130a of an adjacent wall module 130a can allow a user to selectively remove, move, or reconfigure the position of a wall module 104a within a given modular wall system.
(40) As shown by
(41) The vertical frame bracket 130 of the wall module with recessed, extendable furniture 104a can further include an attachment plate 150. The attachment plate 150 can comprise a surface extending generally parallel to, and away from the wall body 133. In particular, an extension 152 can offset the attachment plate 150 from the wall body 133. By being offset, the attachment plate 150 can accommodate a wall panel 122a and hold it flush with the wall body 133.
(42) The wall panel 122a can attach to the attachment plate 150 via one or more fasteners, such as screws, nails, adhesive(s), etc. The attachment plate 150 can accommodate the wall panel 122a that forms the side of the recessed pocket 112 (
(43) As mentioned previously, the vertical frame bracket 130 of the wall module with recessed, extendable furniture 104a can support the recessed, extendable bed 110.
(44) The pivot connection 153 can include a pivot hub 156, a bolt or pivot rod 158, and one or more additional components. For example,
(45) The pivot hub 156 can pivot or rotate about the bolt or pivot rod 158 to allow the bed frame 114 to pivot or rotate relative to the vertical frame bracket 130. One will appreciate that the stiffener 160 and hub plate 162 can reside within a groove 164 between the arms 136 of the vertical frame bracket 130. Thus, the vertical frame bracket 130 can prevent the stiffener 160 and hub plate 162 from rotating relative to the vertical frame bracket 130.
(46) One will appreciate that the specific pivot connection shown in
(47) In addition to the pivot connection 153, lifting and lowering mechanisms 120 can also couple to and extend between the interior frame (i.e., vertical frame bracket 130) of the wall module 104a and the bed frame 114. For example,
(48) As shown in
(49) Similarly, the rod 166 can attach to the bed frame 114 via a support mount 172 and a pivot pin 174. The pivot pin 174 can allow the rod 166 to rotate or pivot relative to the bed frame 114. In one or more implementations, the support mount 172 is located near a rear corner of the bed frame 114. In alternative implementations, the support mount 172 is positioned along the side of the bed frame 114.
(50) As shown by comparing
(51) In any event, the lifting and lowering mechanism 120 can help ensure that the recessed, extendable furniture is not lowered too fast. Additionally, the lifting and lowering mechanism 120 can assist in raising the recessed, extendable furniture to the storage position. One will appreciate that
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(53) The channel 155 can comprise include an opening that is smaller than the actual channel 155. Thus, the walls forming the opening of the channel 155 can act to retain a clip, connector, or portion of a strap within the channel 155. The channel 155 can extend around the entire inner surface of the bed frame 114. In alternative implementations, the channel 155 can extend along only a portion of the bed frame 114 (such as the end of the bed frame 114 between the corners 194). In any event, in one or more implementations the mattress 116 can cover or otherwise conceal the channel 155 from view.
(54) As mentioned previously, the recessed, extendable bed 110 can further include one or more supports when lowered into the extended position. For example,
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(56) In one or more implementations, the pivot mechanism 180 can further include a locking mechanism for securing the leg 118 in the deployed position (
(57) In particular, the locking pin 192 can move between a locked position in which the locking pin 192 is fully inserted into the corner 194, and a release position in which the locking pin 192 is pulled partially out of the corner 194. A spring or other mechanism can bias the locking pin 192 toward the locked position. As the leg 118 is rotated toward the deployed position (
(58) To unlock the leg 118, a user can pull the locking pin 192 at least partially outward of the corner 192 so as to clear the locking hole 190. The user can then freely pivot the leg 118 about the pivot pin 184 into the storage position (
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(60) For example,
(61) Each wall module 102a, 102b, 104b comprises an interior frame and one or more exterior tiles 106 connected to one or both sides of the wall module. Each wall module 102a, 102b, 104b includes exterior tiles 106 on each side of the wall module 102a, 102b, 104a. In any event, as shown by
(62) Referring now specifically to
(63) Each of the recessed, extendable bunk beds 110a, 110b can include a retaining mechanism to help hold the recessed, extendable bunk beds 110a, 110b in the recessed or storage position. For example,
(64) The recessed, extendable bunk beds 110a, 110b can each include a bed frame 114a, a mattress 116, a pivot connection 153 (not shown in
(65) Furthermore, the recessed, extendable bunk beds 110a, 110b can include one or more supports. For example,
(66) Along similar lines, recessed, extendable bunk bed 110b can include similar supports to the legs 118 (described above in relation to
(67) When recessed, extendable bunk beds 110a, 110b are folded down out of wall module 104b, the recessed cavity or pocket 112 is exposed. The recessed pocket 112 can include one or more tiles 122 on the back surface or one or more sides of the recessed pocket 112. The tiles 122 can serve both aesthetic and functional purposes. These tiles 122 can couple to the interior frame of the corresponding wall module 104b and can allow for replacement or repositioning, similar to external tiles 106. As desired, a user can exchange each tile 122 in recessed pocket 112 for another tile to change the aesthetic of the recessed pocket 112. The interchangeability of the tiles 122 can thus enable the customization of the recessed pocket 112.
(68)
(69) In addition to legs 118, the recessed, extendable bunk beds 110a, 110b can further include a ladder 210 as shown by
(70) One will appreciate that ladder 210 can move between a deployed position (
(71)
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(73) The ladder 210 can also include pivot joints 214 that allow the ladder to fold in half. In particular, as shown by
(74) In one or more implementations, the pivot joints 214 can further include a locking mechanism for securing the ladder 210 in the deployed position (
(75) In particular, the locking pin 226 can move between a locked position in which the locking pin 226 is fully inserted into the first member 216, and a release position in which the locking pin 226 is pulled partially out of the first member 216. A spring or other mechanism can bias the locking pin 226 toward the locked position. As the ladder 210 is rotated toward the deployed position (
(76) To unlock the ladder 210, a user can pull the locking pin 226 at least partially outward of the first member 216 so as to clear the locking hole 224. The user can then freely pivot one end of the ladder 210 about the pivot pins 220 into the storage position (
(77)
(78) For example,
(79) Each wall module 102a, 102b, 104c comprises an interior frame and one or more exterior tiles 106 connected to one or both sides of the wall module. As shown by
(80) Referring now specifically to
(81) Once will appreciate that a pocket 112 of increased depth can allow for shelves 222 within the pocket 112. Thus, while not shown in the recessed, extendable bed implementations, the pockets 112 in the recessed, extendable beds 110, 110a, 110b can include shelves 222 if the depth thereof is increased.
(82) The recessed, extendable desk 110c can each include a pivot connection 153 and one more lifting and lowering mechanisms 120 similar to those described above in relation to
(83) As shown by
(84)
(85) Although
(86) Because each wall module of a modular wall system according to the present invention provides for independent movement and connection to another wall module, a user can reposition or combine wall modules 102a, 102b, 104a, 104b, 104c as desired. For example, a user can combine wall modules 102a, 102b, 104a, 104b, 104c into a single modular wall or interchange wall modules 102a, 102b, 104a, 104b, 104c as desired. Further, if it were desired to remove wall modules 104a, 104b, 104c from the modular wall, a wall module 102a, 102b without recessed, extendable furniture could be exchanged with wall modules 104a, 104b, 104c.
(87) In any event, one will appreciate that implementations of the present invention can provide a wide variety of modular wall system that provide a wide variety of benefits. For example, implementations of the present invention can provide a wall module having recessed, extendable furniture that is incorporated into the wall. This is in contrast to free standing murphy beds, and other modular furniture that sits in front of a wall. Furthermore, implementations of the present invention can provide a wall module having recessed, extendable furniture that is easily reconfigurable. This is in contrast to built-in murphy beds and other built-in furniture that is permanently fixed in a wall.
(88) The present invention may be embodied in other specific forms without departing from its spirit or essential characteristics. The described implementations are to be considered in all respects only as illustrative and not restrictive. The scope of the invention is, therefore, indicated by the appended claims rather than by the foregoing description. All changes which come within the meaning and range of equivalency of the claims are to be embraced within their scope.