Active filter for resonance reduction

Abstract

A control unit for an active filter for reducing resonance in an electric system is provided. The electric system comprises a power source distributing an alternating current to an AC conductor connected to a power consuming unit for distributing the AC to the power consuming unit. The active filter comprises a DC power source and a DC conductor connecting the DC power source to the AC conductor. The control unit comprises: a voltage measurement unit adapter to create a voltage signal on the basis of a measured voltage; a computing unit adapted to compute, using a biquadratic filter, a first compensating current on the basis of the voltage signal for reducing resonance in the electric system and a switching system placed between the DC power source and the DC conductor for creating the calculated first compensating current.

Claims

1. A control method for an active filter connected to an electric system comprising: measuring a voltage at the electric system for deriving a current, comparing the derived current with a reference current, deriving a current error vector from the comparison, setting a current error threshold, creating a first current flow between a DC power source and the electrical system based on the current error vector using a first switching pattern, when the current error vector is below the current error threshold, and creating a second, different, current flow between the DC power source and the electrical system based on the current error vector using a second switching pattern, when the current error vector is above the current error threshold.

2. The control method according to claim 1, wherein the electrical system is an alternating current three phase system comprising alternating currents having an offset in relation to each other of substantially 120, and wherein the current error threshold is an upper and lower threshold that applies to all of the three phases and creates a hexagonal current error threshold.

3. The control method according to claim 2, wherein the first switching pattern is adapted to create as long switching cycles as possible by creating a current flow altering a direction of the current error vector within the hexagonal current error threshold towards the current error threshold furthest away.

4. The control method according to claim 1, wherein the step of creating the second current flow between the DC power source and the electrical system comprises creating a current flow being opposite to the current error vector such that the current error vector is reduced as efficiently as possible.

5. The control method according to claim 1, wherein the step of deriving the current error vector is performed using a biquadratic filter adapted to create a transfer function on the basis of the measured voltage.

6. The control method according to claim 1, wherein the step of measuring the voltage is performed at a sample rate exceeding 100 kSa/s.

7. The control method according to claim 1, wherein the step of measuring the voltage is performed at a sample rate exceeding 150 kSa/s.

8. The control method according to claim 1, wherein the step of measuring the voltage is performed at a sample rate exceeding 190 kSa/s.

9. A control system for an active filter connected to an electric system, the control system comprising: a measuring unit adapted to measure a voltage at the electric system for deriving a current, a comparing unit adapted to compare the derived current with a reference current for deriving a current error vector, a computing unit adapted to set a current error threshold, and a switch unit adapted to: create a first current flow between a DC power source and the electrical system based on the current error vector using a first switching pattern, when the current error vector is below the current error threshold, and create a second, different, current flow between the DC power source and the electrical system based on the current error vector using a second switching pattern, when the current error vector is above the current error threshold.

10. The control system according to claim 9, wherein the electrical system is an alternating current three phase system comprising alternating currents having an offset in relation to each other of substantially 120, and wherein the current error threshold is an upper and lower threshold that applies to all of the three phases and creates a hexagonal current error threshold.

11. The control system according to claim 10, wherein the first switching pattern is adapted to create as long switching cycles as possible by creating a current flow altering a direction of the current error vector within the hexagonal current error threshold towards the current error threshold furthest away.

12. The control system according to claim 9, wherein creating the second current flow between the DC power source and the electrical system comprises creating a current flow being opposite to the current error vector such that the current error vector is reduced as efficiently as possible.

13. The control system according to claim 9, wherein the computing unit comprises a biquadratic filter adapted to create a transfer function on the basis of the measured voltage.

14. The control system according to claim 9, wherein the measuring unit is adapted to sample the voltage at a sample rate exceeding 100 kSa/s.

15. The control system according to claim 9, wherein the measuring unit is adapted to sample the voltage at a sample rate exceeding 150 kSa/s.

16. The control system according to claim 9, wherein the measuring unit is adapted to sample the voltage at a sample rate exceeding 190 kSa/s.

17. The control system according to claim 9, wherein the measurement unit is connected at a point between an AC power source in the electric system and a capacitor in the active filter.

18. The control method according to claim 1, wherein the voltage is measured at a point between an AC power source in the electric system and a capacitor in the active filter.

Description

BRIEF DESCRIPTION OF DRAWINGS

(1) Some possible embodiments will now be described, by way of example, with reference to the accompanying drawings, in which:

(2) FIG. 1 is a system overview of an active filter;

(3) FIG. 2 is a system overview of an active filter for a three-phase system shown in further detail;

(4) FIG. 3a shows a graph of the three currents with a 120 phase shift;

(5) FIG. 3b shows a graph of a utility frequency when modulated in relation to a perfect sinusoidal reference signal;

(6) FIG. 4a shows a graph of a resulting error vector and a hexagon made of thresholds;

(7) FIG. 4b is a system overview of an active filter;

(8) FIG. 4c is a graph of the error vector in relation to the hexagon thresholds;

(9) FIG. 5a is a system overview of an active filter showing the units in further detail;

(10) FIG. 5b is a graph explaining the switching states;

(11) FIG. 6 is a flow chart explaining a method of suppressing resonance in an electric system; and

(12) FIG. 7 is a flow chart explaining a control method for an active filter.

DETAILED DESCRIPTION

(13) An active filter is provided for reducing resonance in a power system by rapidly responding to resonant behavior and instantaneously providing a compensating current actively suppressing the resonance. The rapid response time is enabled by utilizing voltage measurement on a conductor between the electrical system to be monitored and compensated, and a capacitor adapted to attract alternating currents having frequencies above the utility frequency of the electrical system. By measuring the voltage at this location an instantaneous value on the voltage level of potentially harmful currents is collected since the measured voltage level instantaneously reflects the voltage level of the power system, in contrast to currents which depend upon a current build up over the impedance in response to a change in voltage.

(14) The feeding of the compensating current, by means of switches and Pulse Width Modulation (PWM), is controlled based on time-domain signals, such as the measured voltages, and the computing power intense step of creating a Fast Fourier Transform (FFT) of such time domain signals is eliminated. This reduces latency and allows for a more rapid response to resonant behavior by more rapidly providing a compensating current actively suppressing the resonance

(15) A modulation method based on two thresholds is further provided. The two thresholds enables the system to react in a first, less powerful, way as long as the current error (deviation from the desired utility frequency current) is kept below the first threshold, which optimizes the switching for switching as few times per second is possible, which makes the active filter consume less energy and reduces the strain on the active components, which prolongs the life of the active filter. As the current error passes the first threshold, the filter responds very powerfully by ignoring the amount of switches that needs to be made, instead the compensating current created is substantially the opposite to the current error and thus reduces the current error as efficiently and rapidly as possible, which enables the system to react to resonances in the power grid excited by the load to be compensated.

(16) In the following a detailed description of embodiments will be given with reference to the accompanying drawings. It will be appreciated that the drawings are for illustration only and are not in any way restricting the scope.

(17) FIG. 1 shows an active filter 1 for resonance compensation according to a first embodiment in which the active filter 1 is in connection with an electrical system 2. The electrical system 2 comprises an AC power source 20 distributing an alternating current to an Alternate Current (AC) conductor 21 for transfer to a power consuming unit 22. The power source 20 could be a generator producing the alternating current or a transformer used to transform the voltage level from a high voltage power grid level to consumption level. The power consuming unit 22 is for example an electrical machine transforming the electrical energy supplied from the power source 20 via the AC conductor 21 to mechanical work.

(18) The active filter 1 is connected to the electrical system 2 via a conductor 3 placed between the active filter circuit 1 and the AC conductor 21, such that electrical current generated by the active filter 1 can be distributed to the electrical system 2 for improving the characteristics of the alternating current flowing in the AC conductor 21.

(19) The active filter 1 comprises a Direct Current (DC) power source 10 connected to a switch 11 (or switching unit/system) in a control unit 16. The switch 11 creates a compensating current be means of Pulse Width Modulation (PWM) such that the average value of the current fed to the electrical system 2 is controlled by the switch 11 being open and closed at a fast pace. The longer the switch 11 is closed compared to the open periods, the larger the current supplied to the electrical system 2 becomes.

(20) Via a second conductor 15, the switch 11 is connected to an inductor 12. The inductor 12 transforms the pulses generated by the switch 11 to a continuous signal by opposing the changes in current through it by developing a voltage across it proportional to the rate of change of the current in accordance with the mathematical formula U=Ldl/dt. For an active filter configured for 100A current the inductor typically is an inductor in the range 200-250 uH. The inductor 12 is in turn connected to the conductor 3 connecting the active filter 1 to the electrical system 2, such that the current created by the active filter 1 can be supplied to the electrical system 2. An additional conductor 15 connects the conductor 3 to a capacitor 13 which in turn is connected to ground 14. The capacitor 13 is set at a value allowing alternating currents with a frequency at magnitudes above the utility frequency of the electrical current (for power grid applications typically 50-60 Hz) to pass to the ground 14 connection. This will effectively draw all frequencies that create loss in the electrical system 2 to the capacitor.

(21) The control system 16 comprises a measurement unit 17 connected via a measurement conductor 18 to a point at the conductor 21; 3; 15 between the AC power source 20 and the capacitor 13 such that the voltage level of the components of the alternating current with frequencies above the utility frequency, passing through the conductor 21; 3; 15, will be measured with high accuracy and low latency.

(22) The measured signal is transferred from the measurement unit 17 to a computing unit 17 adapted to compute a compensating current for reducing frequency components of the current other than the utility frequency, further details with relation to the computation/creation of the compensating current will be described with reference to FIGS. 3-4. The computing unit 17 is connected to a switching unit (or system) 17, and the compensating current is realized by means of PWM by the switch 11 of the switching unit 17, i.e. the compensating current is supplied from the DC source 10 and formed using PWM by the switching unit 17.

(23) FIG. 2 shows a version of the electrical system 2 similar to the electrical system described with reference to FIG. 1. The main difference being that the system according to FIG. 2 is a three phase system, such as most power grids, comprising three alternating currents each with a phase offset of 120 and each connected to a three phase load 22, for example by means of a or coupling. The electrical system comprises 3 conductors 21a, 21b; 21c for transferring electrical current from the AC source 20 to the load 22.

(24) Just like in the circuit described under reference to FIG. 1, the active filter 1 comprises a direct current power source 10, here comprising a capacitor 37 in parallel with a resistor 38. The DC power source 10 is connected to a switching unit 17 via conductors 32; 32. According to the embodiment shown under reference to FIG. 2 the switching unit comprises transistor bridges 31a, 31b; 31c of pair-wise switches (one of which is enlarged and indicated by reference numeral 31a) one top for supplying positive voltages and one bottom for supplying negative voltages for each of the three phases. Each switch, such as 31a, comprises a transistor 36, a diode 35 and a snubber 34, connected in parallel with the collector 36 and emitter 36 of the transistor. The transistor 36 is the active component that controls the PWM, the diode 35 directs current from the electrical system 2 to the DC accumulator when the voltage of the electrical system 2 exceeds the voltage of the DC accumulator. The snubber 34 protects the transistor from short voltage spikes that are created when the switch turns off the current by absorbing and reducing the voltage to manageable levels i.e. 50-100V. For each phase, the pair of switches are in one end connected to each other and to the conductors 15a;15b;15c, and their other ends connected to the DC power source 10 by means of shared conductors 32; 32. Both the specific design of the DC power source 10 and the switches are to be seen as examples of implementations. The skilled person realized that variations or alternatives to the designs are equally conceivable.

(25) The gate 36 of the transistors 36 are connected to control leads 33a; 33b; 33c running from the computing unit 17 such that the switches operate on pulses from the computing unit 17 affecting the semiconducting properties of the transistor 36. In the embodiment described under reference to FIG. 2, the transistors are Insulated Gate Bipolar Transistors (IGBT) which are highly efficient and offers fast switching, however it is conceivable that the transistors are of a different type, such as Metal Oxide Semiconductor Field Effect Transistors (MOSFET).

(26) The inductors 12a; 12b; 12c and capacitances 13a; 13b; 13c are furthermore adjusted such that the filter short-circuits harmonics and disturbances which are generated by the switching of the transistor bridges 31a; 31b; 31c are reduced/attenuated.

(27) The control unit 16 of the active filter 1 encompasses a measuring unit 17 connected via measurement conductors 18a; 18b; 18c to a point at the conductors 3a; 3b; 3c between the AC power source 20 and the capacitors 13a, 13b, 13c such that the voltage level of the components of the alternating current with frequencies above the utility frequency, passing through the conductor 13a, 13b, 13c will be measured with high accuracy and low latency. The measurement unit 17 is connected to a computing unit 17 in which the Pulse Width Modulation (PWM) creating the control pulses to the switches is computed. The computing unit 17 comprises a processing unit, which may be a single CPU (Central processing unit), or could comprise two or more processing units. For example, the processor may include a general purpose microprocessor, an instruction set processor and/or related chips sets and/or special purpose microprocessors such as ASICs (Application Specific Integrated Circuit). The processor may also comprise board memory for caching purposes.

(28) As in FIG. 1 the switch system 17 is connected to inductors 12a; 12b; 12c which transform the pulses generated by the switch system 17 to a continuous signal by opposing the changes in current through it by developing a voltage across it proportional to the rate of change of the current. The inductors 12a; 12b; 12c are in turn connected to conductors 3a; 3b; 3c connecting the active filter 1 to the electrical system 2, such that the current created by the active filter 1 can be supplied to the electrical system 2.

(29) The measured signal is transferred from the measurement unit 17 to a computing unit 17 adapted to compute a compensating current for suppressing resonance and reducing frequency components of the current other than the utility frequency. Further details with relation to the computation/creation of the compensating current will be described with reference to FIG. 3-4. The computing unit 17 is connected to a switching system (or unit) 17 that realizes the compensating current by means of PWM.

(30) Further details of the operation of the computing unit and the creation of the control signal for controlling the switches will now be described under reference to FIGS. 3-4.

(31) According to at least some embodiments, the compensating current (or currents) will be created by means of one or more digital biquadratic filters. Biquadratic filters are second-order recursive linear filters having a transfer function which is the ratio of two quadratic functions:

(32) $H\left(z\right)=\frac{b_0+b_1{z}^{-1}+b_2{z}^{-2}}{a_0+a_1{z}^{-1}+a_2{z}^{-2}}$

(33) According to the embodiments described under reference to FIGS. 1 and 2 the biquadratic filter is digitally implemented in the computing unit (reference number 17) and typically samples the voltage signal with a frequency above 100 kSa/s, preferably above 190 kSa/s, which means that sampling is more than 2000, preferably more than 3800, times faster than the utility frequency of the power system (or electric system) which is fast enough to react to resonant behavior of most harmonics in a frequency range that could cause problems. Furthermore, the biquadratic filter has a very low latency which makes the reaction to resonant behavior vary rapid, which enables efficient suppression of the resonant behavior.

(34) According to the embodiments described with reference to FIG. 2, the DC power source does not generate any current of its own; it merely stores energy which it takes from the AC phases short periods of time such that the DC current should flow continuously. This means that the switches in the switching system (further described under reference to FIG. 2) needs to be set such that power is received from one AC phase and then distributed to another AC phase in accordance with a switching schedule which will be describes later.

(35) The modulation will now be described in further detail.

(36) FIG. 3a shows the utility frequency of the three AC phases AC1, AC2, AC3 in the time/voltage domain. The modulation is hysteresis based such that the difference, or error, between the desired (reference) output current and the actual output current is calculated for the purpose of creating an error vector to be controlled.

(37) FIG. 3b shows the actual utility frequency of AC1 when modulated in relation to the perfect sinusoidal reference signal AREF. The modulation operates by sending a compensating current out to the grid and thereby switching the direction of the error vector which keeps the error within the thresholds T1 and T2. In normal operations, the error vector should be kept within the first threshold T1 and the switching should be adapted such that each switch cycle is as long as possible, which keeps down the power consumption of the switches and prolongs the life of the switches.

(38) FIG. 4a shows the reference current I.sub.setp obtained by the control unit 16 by applying one or more biquadratic filters to the current in the electric system 2. The current on which the biquadratic filter is applied, may be obtained from the measured voltage. Alternatively, the biquadratic filter may be applied to the measured voltage and the reference current I.sub.setp may then be obtained from the resulting filtered voltage. The reference current I.sub.setp represents resonant components or other undesirable components, in the current in the electric system 2, which are to be removed or compensated for by the active filter. The biquadratic filters may have been tuned during configuration or setup of the active filter to ensure that resonant components end up in the reference current I.sub.setp while the utility frequency of the electrical system (e.g. 50 or 60 Hz) is attenuated by the biquadratic filters. FIG. 4a also shows the actual current I.sub.out delivered by the active filter (via the switching system 17) to the electric system 2. The difference between the reference current I.sub.setp and the delivered current I.sub.out is shown as an error I.sub.err which is to be kept within a hexagon 64 of thresholds.

(39) FIG. 4b is a simplified system illustration showing the control unit 16 generating the reference current I.sub.setp, which after comparison with the delivered current I.sub.out generates the resulting current error vector I.sub.err. The resulting current error vector I.sub.err is then compared with the first and second thresholds in the comparators (51a-51d). In further detail the error vector I.sub.err is compared to the second (outer) threshold I.sub.outer in 51a, the first (inner) threshold I.sub.inner in 51b, the first negative (inner) threshold I.sub.inner in 51c in the second negative (outer) threshold I.sub.outer in 51d. The comparison results in a control signal 33 for controlling the switches such that the most suitable compensating current is created.

(40) FIG. 4c shows the inner 64 and outer 65 hexagon having an inner and outer threshold for the three phases (AC1, AC2, AC3) respectively. The thresholds can be controlled by a digital potentiometer and tuned depending on the system in which the active filter is placed, such that the response from the filter most efficiently suppresses the errors and whilst consuming as little energy as possible.

(41) In some embodiments, the reference current I.sub.setp in FIG. 4b may be based on both a measured current and a measured voltage. Biquadratic filters may be applied to these measured signals (independently) and the reference current I.sub.setp may e.g. be formed as a sum of these contributions.

(42) FIG. 5a shows a circuitry diagram of an embodiment of the modulation system with error vectors 61a, 61b, 61c of the three phases The error vectors with top or bottom values 52gI are further provided as input to the outer sector detector 65 adapted to determine whether or not the resulting error vector remains within the boundaries of the outer hexagon 65, which places the resulting error vector I.sub.err in a sector S-SVI of the hexagon 65 and provides output in the form of the sector SI-SVI to a dynamic-state control unit 67 adapted to control the switch states (of the switches for example shown as 31a-31c in FIG. 2) in accordance with table 1 below, such that the switching is optimized for effectively pushing the resulting error vector I.sub.err back into the boundaries of the inner hexagon 64. The switching states of table 1 are realized in accordance with the switching state graph in FIG. 5b.

(43) TABLE-US-00001 TABLE 1 SI SII SIII SIV SV SVI .sup.4Z .sup.5Z .sup.6Z .sup.1Z .sup.2Z .sup.3Z

(44) The required switching states are received at a control signal generating unit 68 determining if switches need to be made and creates the control signals 33a, 33a, 33b, 33b, 33c, 33c, received as input in the transistor bridges (31a-31c in FIG. 2) and controlling the transistors such that a compensating current is created by means of pulse width modulation.

(45) FIG. 6 is a flowchart of a control method for an active filter according to one embodiment. The control method comprises the steps of measuring the voltage 71 at a point between a capacitor and the electrical system (as further disclosed under reference to FIGS. 1 and 2), creating a voltage signal at a control unit 72 representing the voltage of different frequencies in the alternating current, computing 73, at a computing unit, (based on the voltage signal and using a biquadratic filter) a compensating current for suppressing resonant behavior and the voltage level at frequencies other than the utility frequency, and creating a control signal 74 on the basis of the voltage signal for controlling switches for generating the compensating current using pulse width modulation (also further disclosed with reference to FIGS. 1-4).

(46) FIG. 7 is a flowchart describing a method of modulation according to one embodiment. The method comprises the steps of measuring a voltage (81) at the electric system for deriving a current (82). The voltage could be measured between a conductor of the electrical system and a capacitor adapted to lead alternating currents with frequencies other that the utility frequency of the electric system to ground, which creates a very good connection between troublesome frequencies and the measurement. The measured voltage is used to derive a current which is then compared (83) with a reference current, having a perfect sinusoidal wave form such that a difference between the reference current and the measured current can be derived (84), the difference being a current error vector. A current error threshold (85) is set in the control logic of the active filter for defining to what extent a current error can be accepted and defining what the response to the current error should be. The method then comprises the step of creating a first current flow (86) between a DC power source and the electrical system based on the current error vector using a first switching pattern, when the current error vector is below the threshold (which is further explained under reference to FIGS. 4c, 5a and 5b). The method further comprises the step of creating a second (87), different, current flow between the DC power source and the electrical system based on the current error vector using a second switching pattern, when the derived current is above the threshold.

(47) Please note that any embodiment or part of embodiment as well as any method or part of method could be combined in any way. All examples herein should be seen as part of the general description and therefore possible to combine in any way in general terms.