SURGICAL DRAPE
20210045828 ยท 2021-02-18
Inventors
- Martin McBrien (Cambridge, Cambridgeshire, GB)
- Aidan Hird (Cambridge, Cambridgeshire, GB)
- Keith Marshall (Cambridge, Cambridgeshire, GB)
Cpc classification
A61B46/40
HUMAN NECESSITIES
A61B46/10
HUMAN NECESSITIES
International classification
Abstract
A surgical robot drape for enveloping a joint of a surgical robot, the joint configured to permit axial rotation of a part of a robot arm adjacent the joint about a joint axis, the drape comprising a proximal drape material portion configured to provide a sterile barrier over, and to be rotationally fast with, a part of the robot proximal of the joint, and a distal drape material portion configured to provide a sterile barrier over, and to be rotationally fast with, a part of the robot distal of the joint; the drape being configured such that the proximal and distal drape material portions are freely rotatable relative to one another about the joint axis.
Claims
1. A surgical robot drape for enveloping a joint of a surgical robot, the joint configured to permit axial rotation of a part of a robot arm adjacent the joint about a joint axis, the drape comprising: a proximal drape material portion configured to provide a sterile barrier over, and to be rotationally fast with, a part of the robot proximal of the joint, and a distal drape material portion configured to provide a sterile barrier over, and to be rotationally fast with, a part of the robot distal of the joint; the drape being configured such that the proximal and distal drape material portions are freely rotatable relative to one another about the joint axis; and the drape comprising a coupling arrangement for coupling the proximal drape material portion to the distal drape material portion, the coupling arrangement comprising a first coupling and a second coupling configured to couple to one another, wherein one of the proximal drape material portion and the distal drape material portion comprises the first coupling and the other of the proximal drape material portion and the distal drape material portion comprises the second coupling.
2. A surgical robot drape according to claim 1, in which the drape is configured to restrict the passage of fluid and/or particulate matter between the proximal and distal drape material portions so as to maintain the sterile barrier.
3. A surgical robot drape according to claim 1, in which the coupling arrangement is configured to sealingly couple the proximal and distal drape material portions.
4. A surgical robot drape according to claim 1, in which the coupling arrangement is configured to permit unconstrained relative rotation between the proximal and distal drape material portions.
5. A surgical robot drape according to claim 1, in which the first coupling and the second coupling are configured to engage with one another by a snap-fit engagement.
6. A surgical robot drape according to claim 1, in which one of the first and second couplings comprises a recess and the other of the first and second couplings comprises a protrusion, the recess being configured to receive the protrusion therein.
7. A surgical robot drape according to claim 6, in which the protrusion is configured to snap-fit past one of a lip and a rib adjacent the recess.
8. A surgical robot drape according to claim 6, in which one or more of the protrusion, the lip and the rib is resiliently deformable.
9. A surgical robot drape according to claim 1, in which the first coupling comprises a third coupling, and the first coupling is configured to couple to the second coupling via the third coupling.
10. A surgical robot drape according to claim 9, in which the third coupling is freely rotatable relative to the second coupling.
11. A surgical robot drape according to claim 9, in which the coupling arrangement is configured so that the second coupling and the third coupling are configured to engage with one another by a snap-fit engagement.
12. A surgical robot drape according to claim 9, in which the third coupling comprises one of a recess and a protrusion for engagement with the protrusion or recess of the second coupling.
13. A surgical robot drape according to claim 1, in which one of the proximal drape material portion and the distal drape material portion comprises a collar and the other of the proximal drape material portion and the distal drape material portion comprises a collar shroud.
14. A surgical robot drape according to claim 13, in which the collar shroud is configured to be a close fit about the collar.
15. A surgical robot drape according to claim 13, in which one or both of the collar and the collar shroud comprises a resilient portion.
16. A surgical robot drape according to claim 15, in which the material of the respective drape material portion comprises the resilient portion.
17. A surgical robot drape according to claim 15, in which the resilient portion is configured to urge a circumferential extent of the respective drape material portion to adopt a relatively smaller circumference than when unconstrained.
18. A surgical robot drape according to claim 1, in which at least one of the proximal drape material portion and the distal drape material portion comprises a magnetic material.
19. A surgical robotic system comprising a surgical robot and a surgical robot drape according to claim 1, in which the surgical robot drape is disposed about the surgical robot so as to envelop a joint of the surgical robot.
20.-40. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0035] The present invention will now be described by way of example with reference to the accompanying drawings. In the drawings:
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
DETAILED DESCRIPTION
[0045]
[0046] The surgical instrument 105 is attached to the distal end 112 of the robot arm. The surgical instrument can penetrate the body of the patient at a port so as to access a surgical site. At its distal end, the instrument comprises the end effector 106 for engaging in a medical procedure.
[0047] The surgical robot 100 is shrouded by a surgical drape 114 to provide a sterile boundary between the surgical instrument (which must be sterile) and the robotic arm and cart 108 (which may not be sterile). The drape provides a boundary between the robot and the sterile field in which the robot is positioned (for example an operating theatre).
[0048]
[0049] The arm terminates in the attachment 205 for interfacing with the instrument 206. An instrument interface can be mounted to a drive assembly interface of the attachment. The instrument may have a diameter less than 8 mm. Suitably, the instrument has a 5 mm diameter. The instrument may have a diameter which is less than 5 mm. The instrument diameter may be the diameter of the shaft. The instrument diameter may be the diameter of the profile of the articulation. Suitably, the diameter of the profile of the articulation matches or is narrower than the diameter of the shaft. The attachment 205 comprises a drive assembly for driving articulation of the instrument. Movable interface elements of the drive assembly interface mechanically engage corresponding movable interface elements of the instrument interface in order to transfer drive from the robot arm to the instrument. One instrument is exchanged for another several times during a typical operation. Thus, the instrument is attachable to and detachable from the robot arm during the operation.
[0050] The instrument 206 comprises an end effector for performing an operation. The end effector may take any suitable form. For example, the end effector may be smooth jaws, serrated jaws, a gripper, a pair of shears, a needle for suturing, a camera, a laser, a knife, a stapler, a cauteriser, a suctioner and so on. The instrument comprises an articulation between the instrument shaft and the end effector. The articulation comprises several joints which permit the end effector to move relative to the shaft of the instrument. The joints in the articulation are actuated by driving elements, such as cables. These driving elements are secured at the other end of the instrument shaft to the interface elements of the instrument interface. Thus, the robot arm transfers drive to the end effector as follows: movement of a drive assembly interface element moves an instrument interface element which moves a driving element which moves a joint of the articulation which moves the end effector.
[0051] Controllers for the motors, torque sensors and encoders are distributed within the robot arm. The controllers are connected via a communication bus to a control unit 209. The control unit 209 comprises a processor 210 and a memory 211. The memory 211 stores in a non-transient way software that is executable by the processor to control the operation of the motors 207 to cause the arm 200 to operate in the manner described herein. In particular, the software can control the processor 210 to cause the motors (for example via distributed controllers) to drive in dependence on inputs from the sensors 208 and from a surgeon command interface 212. The control unit 209 is coupled to the motors 207 for driving them in accordance with outputs generated by execution of the software. The control unit 209 is coupled to the sensors 208 for receiving sensed input from the sensors, and to the command interface 212 for receiving input from it. The respective couplings may, for example, each be electrical or optical cables, or may be provided by a wireless connection. The command interface 212 comprises one or more input devices whereby a user can request motion of the end effector in a desired way. The input devices could, for example, be manually operable mechanical input devices such as control handles or joysticks, or contactless input devices such as optical gesture sensors. The software stored in the memory 211 is configured to respond to those inputs and cause the joints of the arm and instrument to move accordingly, in compliance with a pre-determined control strategy. The control strategy may include safety features which moderate the motion of the arm and instrument in response to command inputs. Thus, in summary, a surgeon at the command interface 212 can control the instrument 206 to move in such a way as to perform a desired surgical procedure. The control unit 209 and/or the command interface 212 may be remote from the arm 200.
[0052] During an operation or surgical procedure, the surgical robot is shrouded in a sterile drape (an example of which is illustrated at 300 in
[0053] In the example illustrated in
[0054] As can be seen from the illustration in
[0055] Once applied over the cart, the cart part of the drape will not be able to substantially twist, or rotate, with respect to the cart. The cart part of the drape will at least substantially maintain its orientation with respect to the cart. This can mean that, for a unitary drape as illustrated in
[0056] The process of applying a drape can be further complicated by the requirement that the arm part of the drape correctly fits the robot arm. In the illustrated example, the arm part 302 is generally tubular (it might be generally cylindrical, generally or partly conical, or generally or partly frustoconical, at least to some degree, with an outward taper from a part of the drape for covering the distal end of the robot arm towards the base of the robot arm). The part of the drape for covering the distal end of the arm can have a particular orientation with respect to the arm. For instance, the drape may have a particular orientation with respect to the drive assembly interface of the distal end of the arm. Thus, this part of the drape will need to be in the correct orientation for it to be applied to the distal end of the arm.
[0057] The distal end of the arm can be controlled to be in different configurations relative to the remainder of the arm, for example by being rotated about a joint proximal of the distal end. Thus the distal end of the arm can be in different configurations relative to the cart to which the arm can be mounted. Therefore applying the drape to the distal end of the robot arm in the correct orientation, and then unfurling the drape along the arm, can mean that the drape is not ideally orientated relative to the cart. Further, the joints of the arm may be articulated such that the arm can adopt a variety of configurations.
[0058] The drape may therefore need to be twisted to correctly fit over one or both of the arm and cart. This complicates the process of applying the drape to the robot, and can mean that undesirable forces such as shear forces are applied to the drape.
[0059] In some situations, applying forces to the drape, such as by twisting the drape, can adversely affect the integrity of the drape. For example, the drape may rip or tear, or otherwise rupture, thus potentially compromising the sterile barrier. Such a rupture might occur at a portion which experiences shear forces. A rupture in the drape would risk exposing the sterile field to the non-sterile robot. The sterile barrier may additionally or alternatively be compromised by the drape being thinned, or worn away, over time as well as by the drape rupturing. It is therefore important to maintain the integrity of the drape to ensure that the sterile barrier is not compromised.
[0060] A force within the drape material may be transferred to a part of the robot, for example the part of the robot adjacent the drape material. This can impair the performance of the robot. For example, the force on the robot caused by the drape can restrict free movement of the robot. The force on the robot caused by the drape can affect force feedback measurements which might sense forces on one or more portion of the robot. Thus the forces caused by the drape might introduce inaccuracies in such force feedback measurements.
[0061] As mentioned, the robot comprises a plurality of joints. The robot may comprise one or more types of joint, for example different types of revolute joint. An example of a revolute joint is one which joins two parts of the robot such that the joint axis (about which the parts of the robot adjacent the joint rotate relative to one another) is not aligned with the extent of one or both of the adjacent parts of the robot. The joint axis may not be aligned with the direction of elongation of one or both of the adjacent parts of the robot. For example, the axis of rotation may be inclined (such as by being perpendicular) to a direction in which a part of the robot adjacent the joint extends. An example of such a revolute joint is illustrated at 122 in
[0062] Another example of a revolute joint is one which joins two parts of the robot such that the joint axis is generally or substantially aligned with a direction in which a part of the robot adjacent that joint extends. The joint axis of such a joint can be along (or substantially along) a longitudinal (or axial) direction of a part of the robot such as a longitudinally-extending part, for example a portion of the arm. An example of such a joint is illustrated at 120 in
[0063] The drape may cover a joint, such as a roll joint, that enables free, or unconstrained, axial rotation of an arm segment. The rotation of the arm segment can cause the drape to become twisted about that joint. For example, as discussed, the robot arm can attach to the cart via a base joint 120 adjacent the base 102 of the arm. The base joint 120 permits the base of the robot arm to rotate about its longitudinal axis. Such a joint can permit unconstrained rotation. The base of the arm can rotate freely about its longitudinal axis. It can make a complete turn of 360 degrees, and can make as many complete turns as is desired. A rotation of any number of complete or partial turns may be possible.
[0064] Referring again to the example of the drape illustrated in
[0065] Such restrictions can be reduced or avoided by providing a surgical robot drape that enables different portions of the drape to be freely rotatable relative to one another. I.e. the different portions of the drape can undergo unconstrained rotation relative to one another. The different portions of the drape are suitably able to rotate relative to one another indefinitely.
[0066] In one example, illustrated in
[0067] A drape (or drape portion) may be considered to be fast, or rotationally fast, with a part of the robot covered by the drape where the movement of the drape relative to the robot is restricted. For example, the drape may be a close fit about the part of the robot. Movement, such as rotational movement, may be restricted in at least one direction. The drape may be considered to be fast with the robot where the drape moves in registration with the robot. The drape may be fast with the robot where it is connected or attached to the robot.
[0068] The cart drape portion can be applied to the cart in one of four orientations. This is because, in the illustrated example, the cart is of a generally rectangular prism shape. In other examples, the cart drape portion may have a different number of orientations with respect to the cart. The cart drape portion is rotationally fast with the cart in the sense that turning the cart about its vertical axis will cause the cart drape portion to also turn about this axis. The cart drape portion will turn together with the cart. The cart drape portion will not substantially rotate relative to the cart itself. Similarly, where the cart is retained in a fixed orientation, the cart drape portion will also be substantially retained in that orientation. The cart drape portion need not be attached to the cart. Suitably the shape of the cart drape portion restricts relative movement between the cart drape portion and the cart. I.e. the cart drape portion can be configured to restrict relative movement between the cart drape portion and the cart. The cart drape portion 400 comprises a collar 402. The collar 402 is disposed at the top of the cart drape portion (in the cart orientation illustrated in
[0069] The drape further comprises a robot arm drape portion 404. The arm drape portion 404 is for covering the robot arm so as to provide a sterile barrier over the arm. The arm drape portion 404 is configured to be a close fit over the arm. This reduces the chances of the arm drape interfering in the location and/or movement of the robot arm and/or instruments during the surgical procedure. The arm drape portion comprises a distal part 406 for covering the distal part of the arm. The arm drape portion comprises a proximal part 408 for covering the proximal part of the arm. The proximal part 408 of the arm drape portion 404 is suitably arranged, in use, to envelop the base 102 of the arm. The arm drape portion is configured to be rotationally fast (or substantially rotationally fast) with the arm. For example, the arm is rotatable about a joint joining the arm and the cart. The arm is rotatable in this example about a vertical axis. In other examples, the axis of rotation need not be vertical (see, for example,
[0070] Thus, as the arm rotates relative to the cart, the proximal part 408 of the arm drape portion 404 will rotate relative to the collar 402.
[0071] As can be seen from
[0072] Suitably the drape restricts or prevents the passage of fluid and/or particulate matter through the drape. Suitably, the overlap between the arm and cart drape portions restricts or prevents the passage of fluid and/or particulate matter between the arm drape portion and the cart drape portion. The sterile barrier provided by the drape can thereby be maintained.
[0073] The provision of an arm drape portion and a cart drape portion, which together can form a drape for covering a surgical robot to provide a sterile barrier thereover, enables the arm and cart to be separately draped by a member of OR staff. Since the arm drape portion and the cart drape portion can adopt different relative rotations relative to one another, the orientation of the arm need not affect the draping of the cart with the cart drape portion, and the orientation of the cart need not affect the draping of the arm with the arm drape portion. The arm and cart drape portions can be separately applied. The arm and cart drape portions can be joined together after having been applied over the respective parts of the robot. For example, the cart drape portion can be applied over the cart, an arm can be mounted onto the cart, for example by mounting the base of the arm through an aperture in the cart drape portion, and the arm drape portion can be applied over the arm, and joined to the cart drape portion. This approach can reduce the time and/or effort needed to appropriately drape the robot.
[0074] The overlap of the arm drape portion 404 and the cart drape portion 400 enables the two drape portions to be freely rotatable relative to one another. The two drape portions are freely rotatable relative to one another about the axis of the joint covered by the drape, for example the axis of the joint adjacent or enveloped by the overlapping drape portions.
[0075] One or both of the collar 402 and the proximal part 408 of the arm drape portion can be configured to restrict or prevent the passage of fluid and/or particulate matter through the drape. One or both of the collar 402 and the proximal part 408 of the arm drape portion, for example the collar shroud, can be configured to be a close fit about the covered portion of the robot, for example the base 102 of the robot arm. Suitably the collar shroud is configured to be a close fit about the collar. One or both of the collar 402 and the proximal part 408 of the arm drape portion can comprise a resilient portion. The resilient portion may be part of the drape material. The resilient portion may comprise a resilient element. The resilient element may be attached to the drape, for example to the arm drape portion and/or to the cart drape portion. The resilient portion is suitably configured to urge a circumferential extent of the respective part of the drape to adopt a relatively smaller circumference than when unconstrained, for example compared to where the resilient portion is not present. In this way, the drape can be configured such that one or both of the collar 402 and the proximal part 408 of the arm drape portion can be a close fit about a range of sizes of robot. Suitably the close fit of the collar and/or the proximal part of the arm drape portion is not so tight as to restrict the free rotation of the arm drape portion relative to the cart drape portion.
[0076] In some examples, the collar 402 can comprise a magnetic material, such as a magnet, for urging the collar towards another magnetic material. For example, where the base 102 of the arm is magnetic, the provision of a magnetic material on or forming part of the collar can cause the material of the collar to be urged towards the robot arm. This can help ensure a close fit of the collar about the arm. In some examples, the shroud can comprise a magnetic material, such as a magnet, for urging the shroud towards at least one of the collar and the arm covered by the drape. This can help ensure a close fit of the shroud about either or both of the collar and the arm. The strength of the magnetic material can be selected as desired. Suitably the strength of the magnetic material is such as to urge the collar towards the arm whilst permitting free rotation of the collar about the arm. Suitably the strength of the magnetic material is such as to urge the shroud towards one or both of the collar and the arm whilst permitting free rotation of the shroud about the collar.
[0077] Another example of a surgical robot arm drape will now be described with reference to
[0078] As discussed with reference to
[0079] The connector 506 of the cart drape portion 502 and the further connector 508 of the arm drape portion 504 are configured to connect to one another. The engagement between the connector 506 and the further connector 508 is suitably such as to restrict the passage of fluid and/or particulate matter between the arm and cart drape portions so as to maintain the sterile barrier provided by the drape. The connector 506 and the further connector 508 can be considered to form a coupling arrangement. The coupling arrangement is for coupling the two drape portions to one another. Suitably the coupling arrangement is configured to sealingly couple the two drape portions to one another.
[0080] Suitably, the connector 506 and the further connector 508, i.e. the coupling arrangement, are configured to permit rotation of the connector 506 relative to the further connector 508. Suitably the permitted rotation is unconstrained. For example, the connector 506 is suitably able to rotate an unlimited number of times relative to the further connector 508. Thus the connector 506 and the further connector 508 can freely rotate relative to one another. In this way, the coupling arrangement can be configured to permit unconstrained relative rotation between the cart and arm drape portions, of which the connector and the further connector form respective parts. The rotation between the connector 506 and the further connector 508 is suitably about an axis of at least one of the connector and the further connector. Suitably, the axes of the ring-shaped connector and ring-shaped further connector are aligned along a common axis, and the rotation is about this common axis.
[0081] The connector 506, for example a first coupling, and the further connector 508, for example a second coupling, are configured for snap-fit engagement with one another. The connector 506 may snap-fit into or around, or otherwise with, the further connector 508. One or both of the connector 506 and the further connector 508 comprises a resilient element to facilitate the snap-fit engagement.
[0082] The following discussion will describe the coupling arrangement in more detail with reference to
[0083] The cart drape portion 602 comprises the connector 610. The connector is attached to the sheet material 611 of the cart drape portion. The arm drape portion 604 comprises the further connector 630. The further connector is attached to the sheet material 631 of the arm drape portion. The diameter of the further connector 630 is generally less than the diameter of the connector 610. This enables the further connector 630 to sit at least partially within the connector 610. This arrangement can help maintain the sterile barrier. In some examples, the connector can be receivable at least partially within the further connector. For example, the diameter of the connector 610 may be generally less than the diameter of the further connector 630.
[0084] The connector 610 comprises a first lip 612. The connector 610 comprises a first tapered part 614. The first lip 612 is provided at one end of the tapered part 614. The further connector 630 comprises a second lip 632. The further connector 630 comprises a second tapered part 634. The second lip 632 is provided at one end of the second tapered part 634. The first lip 612 and the second lip 632 form projections. The connector 610 comprises a first recess 616. The second lip 632 is receivable into the first recess 616. The further connector 630 comprises a second recess 636. The first lip 612 is receivable into the second recess 636.
[0085] In the configuration shown in
[0086] Suitably at least one of the connector and further connector comprise a resilient portion. The resilient portion is suitably configured to permit deflection of the respective lip 612, 632 so that it may pass more easily into the respective recess 636, 616. This permits the snap-fit engagement between the connector and the further connector. Once the respective lip is within the respective recess, the resilience of the resilient portion enables the respective lip to return to its undeflected configuration, and to retain the connector and the further connector in an engaged arrangement. For example, the tapered parts 614, 634 can move past one another so as to cause engagement between the connector and the further connector. Only one of the connector and the further connector need comprise a tapered part. The respective tapered part can cause deflection of the respective lip provided at the end of that tapered part.
[0087] The first recess 616 is an annular recess. The first recess 616 extends about the circumference of the connector 610. The second recess 636 is an annular recess. The second recess 636 extends about the circumference of the further connector 630. The first lip 612 may comprise more than one projection for projecting into the second recess. The second lip 632 may comprise more than one projection for projecting into the first recess. Suitably, where a plurality of projections are provided, the projections are spaced, for example equally spaced, about the circumference of the connector or further connector, respectively. This permits a good engagement between the connector and the further connector about the circumference of the connectors.
[0088] The projection, such as the first lip, is able to move freely within the annular recess, such as the second recess. The annular recess defines a groove along which the projection can move. There is no limit to the number of times that the projection can pass around the annular recess. This means that the relative rotation between the connector and the further connector (and hence between the cart drape portion and the arm drape portion) is unconstrained. Such unconstrained relative rotation can be achieved whilst maintaining the engagement between the cart drape portion and the arm drape portion, and hence maintaining the sterile barrier.
[0089] The further connector 630, as illustrated in
[0090] The drape 602, 604 is configured to receive a robot, for example a joint of a robot, within a cavity 650 defined in the drape.
[0091] Referring to the coupling arrangement illustrated in
[0092] The coupling arrangement permits the cart and arm drape portions to be applied over the respective parts of the robot in different relative orientations with respect to one another, and to be effectively joined at that orientation.
[0093] Another example of a coupling arrangement will now be discussed with reference to
[0094] The cart drape portion 702 comprises the connector 710. The connector is attached to the sheet material 711 of the cart drape portion. The arm drape portion 704 comprises the further connector 730. The further connector is attached to the sheet material 731 of the arm drape portion.
[0095] In contrast with the example shown in
[0096] Referring to
[0097] The diameter of the further connector 730 is generally greater than the diameter of the additional coupling element 720. This enables the additional coupling element 720 to sit at least partially within the further connector 730. This arrangement can help maintain the sterile barrier. In some examples, the further connector can be receivable at least partially within the additional coupling element. For example, the diameter of the further connector 730 may be generally less than the diameter of the additional coupling element 720.
[0098] The further connector 730 comprises a third lip 732. The further connector comprises a third tapered part 734. The third lip 732 is provided at one end of the tapered part 734. The additional coupling element 720 comprises a fourth lip 725. The additional coupling element comprises a fourth tapered part 724. The fourth lip 725 is provided at one end of the fourth tapered part 724. The third lip 732 and the fourth lip 724 form projections. The third lip 732 and the fourth lip 724 are arranged, as shown in
[0099] In the configuration shown in
[0100] Suitably at least one of the further connector and the additional coupling element comprise a resilient portion. The resilient portion is suitably configured to permit deflection of the respective lip 732, 725 so that it may pass more easily past the other lip, and/or so that lip 732 may pass more easily into recess 726. This permits the snap-fit engagement between the further connector and the additional coupling element. Once the lips 732, 725 have passed one another, and lip 732 is within the recess 726, the resilience of the resilient portion enables the lips 732, 725 to return to their undeflected configurations, and to retain the further connector and the additional coupling element in an engaged arrangement. For example, the tapered parts 734, 724 can move past one another so as to cause engagement between the further connector and the additional coupling element. Only one of the further connector and the additional coupling element need comprise a tapered part. The respective tapered part can cause deflection of the respective lip provided at the end of that tapered part.
[0101] The fourth recess 726 is an annular recess. The recess 726 extends about the circumference of the additional coupling element 720. The third lip 732 may comprise more than one projection for projecting into the fourth recess. Suitably, where a plurality of projections are provided, the projections are spaced, for example equally spaced, about the circumference of the further connector. This permits a good engagement between the further connector and the additional coupling element about their circumference.
[0102] The projection, such as the third lip 732, may be able to move freely within (for example along the annular extent of) the annular recess 726. The annular recess 726 defines a groove along which the projection 732 can move. There is no limit to the number of times that the projection 732 can pass around the recess 726. This means that the relative rotation between the further connector and the additional coupling element is unconstrained. Such unconstrained relative rotation can be achieved whilst maintaining the sterile barrier.
[0103] The further connector 730, as illustrated in
[0104] The drape 702, 704 is configured to receive a robot, for example a joint of a robot, within a cavity 750 defined in the drape.
[0105] Referring to
[0106] The provision of the additional coupling element can permit a consistency of rotational join between the arm and cart drape portions. For example, where, as illustrated in
[0107] In some examples the coupling arrangement comprises portions of magnetic material. The provision of portions of magnetic material can aid the location of the parts of the coupling arrangement to one another so as to couple them together. For instance, the connector can comprise a magnet and the further connector can comprise a magnet. The connector magnet and the further connector magnet are suitably configured to attract one another so as to attract the connector and the further connector together. In some examples, the additional coupling element may comprise a magnet, and the further connector may comprise a magnet. The additional coupling element magnet and the further connector magnet are suitably configured to attract one another so as to attract the additional coupling element and the further connector together. The provision of magnets on the coupling arrangement can make it easier for a member of OR staff to join respective parts of the coupling arrangement to one another.
[0108] In some examples, a drape can accommodate flexion of a joint causing bending of a robot arm. The drape may accommodate relative movement between parts of the robot, for example the robot arm relative to the cart. A portion of drape material, or the configuration of a portion of drape material, can permit the drape to accommodate movement between parts of a robot covered by the drape. The following examples may be used in conjunction with any of the examples above, in any combination. They are described herein separately for clarity.
[0109] Referring to
[0110] The discussion herein will focus on the first, second and third regions. Regions 802, 806, 810 and 814 are similar to one another. Regions 804, 808 and 812 are similar to one another. Thus, the discussion of the first, second and third regions is also applicable to the third, fourth and fifth regions and the fifth, sixth and seventh regions.
[0111] The second region 804 is configured to be able to accommodate a greater change in its configuration (i.e. in the configuration of the second region) than the first and third regions. The second region is suitably able to accommodate the change in its configuration under a force, for example a force external to the drape. Such a force may be provided by a user handling the drape and/or by a robot arm enveloped by the drape undergoing movement such as driven movement. The second region is suitably preferentially deformed under an applied force. I.e. the second region is suitably more easily deformable than the first and third regions. The deformation of the second region can permit the accommodation of bending or flexing in the drape. Suitably the second region can accommodate bending of the drape without the sterile barrier thereby being compromised. Thus, in one example, bending movement (including repeated bending movement) can occur without causing a rip, tear and/or hole (or other rupture) in the drape.
[0112] The drape also suitably needs to allow articulation of the robot arm covered by the drape, such as in all of the degrees of freedom of the arm. For example, the drape may need to allow articulation in up to seven degrees of freedom. The drape should permit such articulation without transferring a force, in particular an unpredictable force, onto the arm. This is because where the drape exerts a force on the arm, this can lead to inaccurate force sensing by the arm.
[0113] The second region can comprise a compliant portion. The compliant portion is configured to accommodate movement such as bending of the drape without the drape thereby becoming taut. Thus the likelihood that the sterile barrier provided by the drape will be compromised is reduced. This can ensure that the sterile barrier is maintained throughout a surgical procedure.
[0114] In one example, as illustrated in
[0115] The second region, and the first and third regions can, in one example, comprise different materials or materials with different properties or characteristics. The first and third regions suitably comprise the same material, or materials with the same properties or characteristics. Suitably the second region comprises a material having a lower modulus than the first and third regions. Suitably the second region has a configuration with a lower effective modulus than that of the first and third regions. The effective modulus is suitably the overall modulus of the region, for example the modulus due to the material and/or the configuration of that region. The material and the configuration of the first region need not both be different from the material and the configuration of the second region, although they might be. The material and the configuration of the third region need not both be different from the material and the configuration of the second region, although they might be. Suitably the second region comprises a material with a low modulus (for example an elastic or tensile modulus) or with a low friction coefficient, in at least one direction. The second region may comprise a material with a low modulus or with a low friction coefficient in a plurality of directions. A direction in which the second region has a low modulus and/or a low friction coefficient is suitably a bending (or flexing) direction of the drape, for example a direction along the longitudinal extent of the enclosure. A direction in which the second region has a low modulus and/or a low friction coefficient is suitably a twisting direction of the drape, for example a direction about a circumference of the enclosure or along a helical path along the enclosure.
[0116] In some examples, a modulus or friction coefficient can be considered to be low if the value for the second region is lower than the value for the first and third regions. In some examples, a modulus or friction coefficient can be considered to be low if the value for the second region is lower than a predetermined threshold value. Suitably the second region is of a material configured to deform under tension. The second region suitably comprises a material more easily deformed under tension than the material of the first and third regions. For example, the second region is of a material configured to stretch and/or shear under tension.
[0117] The second region can be formed from a resilient material, such as an elasticated material. The resilient material can comprise a material from the following group: an elastic, a rubber, a natural rubber, polyisoprene, an elastomer, polybutadiene, polychloroprene, butyl rubber, nitrile rubber, silicone rubber, a vinyl, and polyvinyl chloride. The resilient material can comprise a polymer such as a styrenic block copolymer. The styrenic block copolymer can comprise polystyrene blocks and rubber blocks. The rubber blocks can comprise polybutadiene, polyisoprene or hydrogenated equivalents thereof. This can permit stretching in the material without the material thereby rupturing. Suitably the resilience or elasticity of the second region is greater than that of the first region and of the third region. In some examples, the material of the second region is thinner than the material of the first and third regions. The thinner material of the second region can permit the material to have a greater compliance (for example to have a higher resilience and/or elasticity) than the relatively thicker material of the first and third regions.
[0118] In another example, illustrated in
[0119] The ruckle control portion comprises a concertina section 908 in the material of the second region. The concertina section comprises a series of folds of material. The folds are at least one of pre-folded in the material and pre-stressed lines in the material. The concertina section has a contracted state in which the folds of material are relatively closer together, and an expanded state in which the folds of material are relatively further apart. As material, or part of the material, of the concertina section is put under increased tension the folds open up to permit movement of the material so as to restrict an increase in tension in the material. As material of a concertina section is put under reduced tension the folds close up to permit movement of the material so as to restrict a decrease in tension in the material. The folds of the concertina section may be arranged to close up on a decrease in tension under a resilience of the material from which the folds are formed. Tension in the drape material, for example in the enclosure formed by the drape, and in particular in the second region of the drape, can be changed as the drape bends. For example, as the generally tubular enclosure bends together with a robot arm enveloped by the drape one side of the drape will experience increased tension and the other side of the drape will experience reduced tension. A portion of the second region towards the outside of the bending joint will be in the expanded state 912. A portion of the second region towards the inside of the bending joint will be in the contracted state 910.
[0120] The concertina section can have an effective modulus (for example an elastic or tensile modulus) that is lower than that of the material from which it is formed, i.e. the material of the second region. Forming the material into folds can reduce the overall effective modulus of the section. As a result, the concertina section is suitably expandable under a lower force than that required to expand a flat section of material from which the concertina section is formed. Thus, as the enclosure is put under tensile load, the second region (comprising the concertina section) will preferentially deform. The second region will deform under a lower force than the first and third regions.
[0121] The folds of the concertina section suitably extend about the enclosure. The enclosure is suitably generally tubular, and the folds extend about the circumference of the generally tubular enclosure. The folds need not extend all the way round the enclosure.
[0122] The concertina sections described above can accommodate bending movement, such as movement about an arc. Bending movement will occur on the flexure of the robot arm. It is also possible to accommodate movement other than bending movement. For example, twisting movement can occur due to axial rotation about, for example, a roll joint. Suitably the second region is configured to accommodate bending and/or twisting movement. The folds or pleats of the concertina section are, in the example illustrated in
[0123] The second region may comprise two or more discontinuous concertina sections. Two of the concertina sections may differ from one another. The two concertina sections may differ from one another in one or more of: fold spacing, extent of the fold about the enclosure, angle the fold makes to the circumferential direction about the enclosure, number of folds.
[0124] Suitably the drape comprising the first, second and third regions is configured to be applied to a robot arm of a surgical robot. The robot arm can have a joint, and the drape can be configured to be applied over the arm such that the joint is enveloped by the second region. Suitably, the first region at least partially envelops a portion of the arm to one side of the joint and the third region at least partially envelops a portion of the arm to the other side of the joint. As the robot arm is controlled to move, the arm can flex about the joint. The drape is configured to be able to accommodate the flexion of the joint. Suitably, the drape accommodates the flexion of the joint without the material of the drape thereby becoming taut. This can reduce or avoid the drape thereby rupturing. This can help to maintain the sterile barrier. Suitably the second region is able to accommodate the flexion of the joint. Suitably the second region is better able to accommodate the flexion of the joint than the first region. Suitably the second region is better able to accommodate the flexion of the joint than the third region. The second region may be configured to accommodate the flexion of the joint by permitting a greater relative movement of the joint than the first and third regions, and/or by permitting a given relative movement of the joint to thereby cause a lower increase in material tension than the first and third regions.
[0125] The drape described herein could be used for non-surgical robotic purposes. For example, it could be used in robotic systems, or systems more generally, in which it is desirable to provide a barrier which accommodates relative motion of parts of the barrier. Such a barrier might be a barrier to fluid flow and/or a barrier to particulate matter, for example particulate matter entrained in a flow of fluid such as air. Such a barrier can therefore be used to provide effective protection from chemicals, material filings and/or dust.
[0126] The applicant hereby discloses in isolation each individual feature described herein and any combination of two or more such features, to the extent that such features or combinations are capable of being carried out based on the present specification as a whole in the light of the common general knowledge of a person skilled in the art, irrespective of whether such features or combinations of features solve any problems disclosed herein, and without limitation to the scope of the claims. The applicant indicates that aspects of the present invention may consist of any such individual feature or combination of features. In view of the foregoing description it will be evident to a person skilled in the art that various modifications may be made within the scope of the invention.