Filter element and filter comprising at least two filter elements
10960327 · 2021-03-30
Assignee
Inventors
Cpc classification
B01D2201/0423
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The filter element of a filter has an internal face, an external face, a filtering mesh, two concentric circular inner and outer edges between which the filtering mesh extends, and radial ribs provided on the internal face. The radial ribs extend between the concentric edges and are distributed circumferentially in order to form sectors on the internal face. The filter element is configured to be assembled against a corresponding filter element so that the internal face faces the corresponding filter element. At least some of the sectors have a reinforcing rib connecting a radial rib to the outer edge, the reinforcing rib having a portion that is inclined, when viewed in the radial plane, with respect to the radial rib and to the outer edge.
Claims
1. A filter element comprising: an internal face; an external face; a filtering mesh including a filtering mesh surface available for filtering; two concentric circular edges, respectively an inner edge and an outer edge between which the filtering mesh extends; and radial ribs provided at least on the internal face, the radial ribs extending between the concentric edges and being distributed circumferentially in order to form sectors on the internal face, wherein the filter element is configured to be assembled against a corresponding filter element so that the internal face faces the corresponding filter element and the radial ribs delimiting the sectors act to circumferentially form compartments in a space between the internal face and the corresponding filter element, the inner edge having passages respectively communicating with corresponding ones of the sectors, wherein at least some of the sectors are each provided with at least one reinforcing rib connecting a radial rib to the outer edge, and the reinforcing rib has an inclined portion that, when viewed in a radial plane, forms a non-zero angle with respect to the radial rib and with respect to the outer edge, wherein the reinforcing rib includes a radial portion extending in a radial direction and having a first end connected to the outer edge at a position between two adjacent radial ribs, and the inclined portion is inclined with respect to the radial portion and connects between a second end of the radial portion and the radial rib, thereby forming the non-zero angle with respect to the radial rib and the outer edge respectively, wherein a distance between the radial rib and the inclined portion of the reinforcing rib, measured in the circumferential direction, increases towards the outer edge, and wherein a connection zone where the inclined portion connects the radial rib is radially closer to the inner edge than a joining zone where the inclined portion connects the radial portion.
2. The filter element as claimed in claim 1, wherein when viewed in the radial plane in which the outer edge extends, the inclined portion and the radial rib form an angle greater than 5, and less than 85.
3. The filter element as claimed in claim 1, wherein the reinforcing rib comprises a connecting portion connecting the two consecutive radial ribs delimiting the sector in which the reinforcing rib is formed, the connecting portion having two branches, each connected to one of the two consecutive radial ribs at a connection zone, the branches joining up at a joining zone.
4. The filter element as claimed in claim 3, wherein the connecting portion has the general shape of a V or a U.
5. The filter element as claimed in claim 3, wherein the reinforcing rib comprises a first connecting portion and a second connecting portion, each having two branches, each branch being connected to one of the two consecutive radial ribs, and two radial portions, the first radial portion extending between the outer edge and the joining zone of the branches of the first connecting portion, and the second radial portion extending between the joining zone of the branches of the first connecting portion and the joining zone of the branches of the second connecting portion.
6. The filter element as claimed in claim 1, wherein the reinforcing rib has the general shape of a Y.
7. The filter element as claimed in claim 1, wherein the reinforcing rib is connected to the outer edge next to a fluid passage thereof in the circumferential direction.
8. The filter element as claimed in claim 1, wherein reinforcing ribs extending on either sides of one of the radial ribs are connected to the one radial rib at different locations in the radial direction.
9. The filter element as claimed in claim 1, wherein the filtering mesh has a conical shape.
10. The filter element as claimed in claim 1, wherein the filtering mesh is secured to the inner edge at a location situated between 40% and 60% of the axial thickness of the inner edge at a passage.
11. The filter element as claimed in claim 1, wherein the reinforcing rib divides the filtering mesh surface of the sector in areas of substantially similar size.
12. The filter element as claimed in claim 1, wherein a ratio of the filtering mesh surface available for filtering, which is not covered by the radial ribs and reinforcing rib, to a total filtering mesh surface is at least 70%.
13. The filter element as claimed in claim 1, wherein radial ribs are further provided on the external face, the radial ribs extending between the concentric edges and being regularly distributed circumferentially in order to form sectors on the external face, and wherein the radial ribs on the internal face are in axial correspondence with the radial ribs on the external face.
14. The filter element as claimed in claim 1, wherein the radial ribs and/or the reinforcing rib are made of polymer.
15. The filter element as claimed in claim 1, wherein the filtering mesh is free of supporting mesh.
16. A pair of filter elements as claimed in claim 1, arranged one against the other, so that their respective internal faces face each other and the contacting radial ribs of the respective internal faces partition the space between the internal faces.
17. A filter comprising a plurality of filter elements as claimed in claim 1, the filter elements being stacked along an axis.
18. The filter element as claimed in claim 1, wherein when viewed in the radial plane in which the outer edge extends, the inclined portion and the radial rib form an angle greater than 10 and less than 70.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention and advantages thereof will be better understood upon reading the detailed description which follows, of embodiments of the invention given as non-limiting examples. This description refers to the appended drawings, wherein:
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DETAILED DESCRIPTION OF EMBODIMENTS
(14) An embodiment of a filter 100 comprising a filter element 10 is described with reference to
(15) A filter element 10 according to an embodiment represented in
(16) In this embodiment, the diameter of the outer edge 26 is about 300 mm. Of course, other diameters are possible, including, for example diameters in the range from about 100 mm to about 600 mm.
(17) The filter element 10 comprises radial ribs 28 provided at least on the internal face 20. In this embodiment, as shown in
(18) The radial ribs 28 extend between the inner edge 24 and the outer edge 26, in the radial direction. The radial ribs 28 are regularly distributed circumferentially in order to form sectors on said internal face 20, as shown in
(19) The inner edge 24 has passages 30 respectively communicating with corresponding ones of the sectors. The passages 30 are provided as notches or cutouts in the inner edge 24. The passages 30 are provided between consecutive radial ribs 28. The passages 30 are provided on the internal face 20.
(20) As shown in
(21) Holes 34 for passing assembly rods, typically threaded rods, are defined in the vicinity of the outer edge 26 of each filter element, and they are formed by molding the same material that defines the circular edges 24, 26 and the radial ribs 28. Male and female bushings 36 are arranged around these holes 34, e.g. in a radial rib 28, for indexing two filter elements 10 relative to each other.
(22) In the non-limiting example shown, each filter element 10 is divided into sixteen sectors and has four holes 34 with bushings regularly spaced apart circumferentially. Depending in particular on its diametrical size, the filter element can have less or more sectors. For example, a filter element having an outer diameter of 100 to 150 mm may have 8 to 12 sectors, and a filter element having an outer diameter of 500 to 600 mm may have 20 to 24 sectors.
(23) The filter elements 10 may be manufactured by molding around the filtering mesh 22. In other words, they may be manufactured by injection molding or similar, wherein the filtering mesh forms an insert in the mold. The molded portions may be made of metal (e.g. an aluminum alloy) or of plastics material, especially polymers. The radial ribs 28 and the inner and outer edges 24, 26 may be coated in elastomer in order to avoid leaks between filter elements 10.
(24) For instance, liquid to be filtered, e.g. oil or water, can enter the filter 100 through a passage 30 of the inner edge 24 of a filter element 10, cross the filtering mesh 22 to pass from the internal face 20 to the external face 21, whereby the liquid is filtered, and flow out of the filter element 10 through a passage 32 of the outer edge 26. The opposite flow direction is possible as well.
(25) As previously mentioned, each one of the sectors is provided with at least one reinforcing rib 40 connecting a radial rib 28 to the outer edge 26. Said reinforcing rib 40 has a portion that is inclined, when viewed in the radial plane in which the outer edge 26 extends, with respect to the radial rib 28 and to the outer edge 26.
(26) In this embodiment, the reinforcing rib 40 has first and second inclined portions 42a, 42b and a radial portion 44. The first and second inclined portions 42a, 42b are respectively connected to the radial ribs 28 defining the sector, and to the radial portion 44. The radial portion 44 is connected to the outer edge 26. The radial portion 44 extends in the radial direction.
(27) In the following, only the first inclined portion 42a will be described. Unless specified otherwise, the second inclined portion 42b may have all or part of the features of the first inclined portion 42a. In this embodiment, the first and second inclined portions 42a, 42b are symmetric about the radial portion 44 to which they are connected. Alternatively, the first and second inclined portions may be asymmetrical about such radial portion.
(28) As shown in
(29) The first inclined portion 42a is rectilinear but it could also be curved, provided that it includes a portion that is inclined, when viewed in the plane in which the outer edge 26 extends, with respect to the radial rib 28 and to the outer edge 26.
(30) As illustrated in
(31) In this embodiment, the radial portion 44 of the reinforcing rib 40 is rectilinear. Note that, even though a rectilinear radial portion is preferred, other alternatives are also possible. The radial portion 44 and the first inclined portion 42a are connected so as to form an obtuse angle.
(32) When viewed in the plane in which the outer edge extends, the inclined portion and the radial rib form an angle from 5 to 85. In the present embodiment, the angle is about 30 as shown in
(33) The first and second inclined portions 42a, 42b are connected to each other so as to form a connecting portion 42 connecting the two consecutive radial ribs 28 between which the sector is formed. Actually, the first and second inclined portions 42a, 42b form respective branches of the connecting portion 42, each branch being connected to a radial rib 28 at a connection zone (respectively 42a and 42b) and the two branches joining up at the joining zone 42 where they are also connected to the radial portion 44. In this embodiment, said connecting portion 42 has the general shape of a V.
(34) Considering the radial portion 44 of the reinforcing rib 40, in this embodiment, the reinforcing rib has the general form of a Y. The two inclined branches of the Y are formed by the first and second inclined portions 42a, 42b forming the connecting portion 42.
(35) The branches of the V or the Y open towards the inner edge 24, that is, in most cases, in the direction from which the flow of fluid comes to the sector. In fact, the connection zones 42a and 42b are radially closer to the inner edge 24 than the joining zone 42.
(36) The connecting portion formed by the first and second inclined portions may have a shape other than a V, for example a U shape. This is shown in
(37) As illustrated in
(38) The reinforcing rib 40 may comprise an enlarged portion 46, e.g. at the intersection of the radial portion 44 and the first and second inclined portions 42a, 42b. The enlarged portion 46 may be used for labeling purposes.
(39) As shown in
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(41) As illustrated in
(42) A filter 100 is made by assembling together at least two filter elements 10, as shown in
(43) As detailed previously with reference to
(44) In addition, every second sector, the radial length of the radial portion 44 of a reinforcing rib 40 may be longer than the radial length of the radial portion 44 of the reinforcing rib 40 of the adjacent sector (see e.g.
(45) Those features facilitate the flow of the liquid to be filtered and decrease pressure losses.
(46) More generally, the reinforcing ribs 40 help the filtering mesh 22 withstand the pressure of the fluid to be filtered. An optimal arrangement of the reinforcing ribs 40 enables to increase the fluid flow through the filter. The reinforcing ribs 40 contribute to stiffening the filter element 10.
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(48) The inner edge 24 and the outer edge 26 are axially limited by two parallel radial planes.
(49) As shown in
(50) As shown in
(51) On the other hand,
(52) In
(53) Since the filtering mesh 22 has a conical shape, the respective distances PI and PO between the filtering mesh 22 and the passages 30, 32 are increased with respect to that in filter elements wherein the filtering mesh is plane. Thus, the filtering mesh 22 is better held by the inner and outer edges 24, 26. This may even enable to increase the axial dimension of the passages 30, 32, so as to configure the filter element 10 to process greater flow rates.
(54) In the present embodiment, the filtering mesh 22 is inserted in the inner edge 24 at a location situated between 40% and 60% of the axial thickness EI of the inner edge 24 at a passage 30. In other words, the ratio PI/EI is between 40% and 60%.
(55) Likewise, the filtering mesh 22 is inserted in the outer edge 26 at a location situated between 40% and 60% of the axial thickness EO of the outer edge 26 at a passage 32. In other words, the ratio PO/EO is between 40% and 60%.
(56) Since the filtering mesh 22 is tightly held by the inner and outer edges 24, 26, it is possible to make the radial ribs 28 and the reinforcing ribs 40 thinner than in prior art filter elements, and not to connect a reinforcing rib 40 to the inner edge 24. In addition, the proposed arrangement of the reinforcing ribs 40 including an inclined portion 42a, 42b, minimizes the surface of the filtering mesh 22 which is not available for filtering. Thus, in the filter 100 according to the embodiment, the ratio of the filtering mesh surface available for filtering to the total filtering mesh surface is at least 75%.
(57) Another embodiment of a filter element 10 will now be presented with reference to
(58) The two first inclined portions 42a do not have the same inclination angle with respect to the outer edge 26 (e.g., the angle shown in
(59) In
(60) However, the embodiment of
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(62) Assembly rods 104 are inserted in the holes 34 of the filter elements 10, thereby ensuring alignment and axial correspondence of the filter elements 10.
(63) A filter 100 is shown in perspective in
(64) The filter 100 comprises two inlet portions 112 and two outlet portions 114. The filter 100 may comprise one or more inlet portions 112, and/or one or more outlet portions 114. In this embodiment, the inlet portions 112 are fluidly connected to the passages 30 of the inner edges 24 of the filter elements 10, while the outlet portions 114 are fluidly connected to the passages 32 of the outer edges 26. However, the flow direction within the carter 110 and the stack 102 may be reversed.
(65) The stack 102 of filter elements is fastened to the carter 110 in a conventional manner.
(66) Although the present invention has been described by referring to specific exemplary embodiments, modifications may be provided to these examples without the departing from the general scope of the invention as defined by the claims. In particular, individual characteristics of the different illustrated/mentioned embodiments may be combined in additional embodiments. Therefore, the description and the drawings should be considered in an illustrative rather than in a restrictive sense.