Yarn, fabric and manufacturing method thereof for screening applications

Abstract

The invention relates to a yarn (1) for screening applications, especially for screening applications preventing solar heat while transmitting solar light, a fabric obtained from the yarn, and a manufacturing method thereof. The yarn (1) consists of at least one polyester outer yarn (5) wound on a polyester core yarn (2). The manufacturing method keeps the core and outer yarns at certain temperatures for certain durations after the core and outer yarns have been twisted.

Claims

1. A manufacturing method of a yarn (1) for screening applications, characterized by the process steps: drawing a polyester core yarn (2) from a creel (3) with a tension between 44 to 48 gr provided by a tension apparatus (4), winding an outer yarn (5) on the core yarn (2) by passing the core yarn (2) and at least one polyester outer yarn (5), whose melting temperature is lower than the melting temperature of the core yarn (2), through a spindle (6), winding the core yarn (2) that emanates from the spindle (6) and the outer yarn (5) that is wound on the core yarn (2) on a bobbin (7) by pulling with a tension between 8 to 10 gr, placing the bobbin (7) in a fixing machine, keeping the bobbin (7) under 700 mmHg vacuum between 10 to 20 minutes, increasing the temperature of the bobbin (7) to a temperature between 80 to 90 C., keeping the bobbin (7) at this temperature between 40 to 50 minutes, and keeping the bobbin (7) under 700 mmHg vacuum between 25 to 35 minutes.

2. The Manufacturing method of a yarn (1) according to claim 1, characterized in that, the bobbin (7) is kept under 700 mmHg vacuum for 15 minutes during the first vacuum step after being placed in the fixing machine.

3. The Manufacturing method of a yarn (1) according to claim 1, characterized in that, temperature of the bobbin (7) is raised to 85 C.

4. The Manufacturing method of a yarn (1) according to claim 1, characterized in that, the bobbin (7) is kept at the temperature to which it was raised, for 45 minutes.

5. The Manufacturing method of a yarn (1) according to claim 1, characterized in that, the bobbin (7) is kept at 700 mmHg vacuum for 30 minutes after being kept at the temperature to which it was raised.

6. The Manufacturing method of a yarn (1) according to claim 1, characterized in that, one outer yarn (5) is wound on the core yarn (2) as s twist.

7. The Manufacturing method of a yarn (1) according to claim 1, characterized in that, one outer yarn (5) is wound on the core yarn (2) at 900 tpm (rounds) s twist.

8. The Manufacturing method of a yarn (1) according to claim 1, characterized in that, one outer yarn (5) is wound on the core yarn (2) at 600 tpm (rounds) s twist.

9. The Manufacturing method of a yarn (1) according to claim 1, characterized in that, more than one outer yarn (5) is wound on the core yarn (2) as s and z twisted alternating from inside to outside with the innermost being s twisted.

10. The method according to claim 1, wherein the method produces a yarn (1) comprising a polyester core yarn (2), which is composed of 300 denier textured semi-dull yarn of 96 filaments and 150 denier textured semi-dull yarn of 48 filaments in a folded state; and a polyester outer yarn (5) wound on the core yarn (2), having a melting temperature lower than the melting temperature of the core yarn (2), which is 150 denier semi-dull fully drawn yarn of 48 filaments, wherein the core yarn (2) and the outer yarn (5) have been fixed.

11. The method according to claim 1, wherein the method produces a yarn (1) comprising 900 denier textured polyester core yarn (2); and 150 denier fully drawn polyester outer yarn (5) wound on the core yarn (2), having a melting temperature lower than the melting temperature of the core yarn (2), wherein the core yarn (2) and the outer yarn (5) have been fixed.

12. A manufacturing method of a fabric (8) for screening applications, characterized by the process steps: setting up warps (9) using yarns (1), arranging the warp (9) according to a weaving draft, feeding double weft (10) using yarns (1) wherein said yarns (1) are manufactured according to claim 1 and comprise a polyester core yarn (2), and at least one polyester outer yarn (5) wound on the core yarn (2), having a melting temperature lower than the melting temperature of the core yarn (2), and the core yarn (2) and the outer yarn (5) have being fixed.

13. The method according to claim 12, wherein the method produces a fabric (8) for screening applications comprising warps (9) and double wefts (10), characterized in that the warp (9) and weft (10) yarns comprise a polyester core yarn (2), and at least one polyester outer yarn (5) wound on the core yarn (2), having a melting temperature lower than the melting temperature of the core yarn (2), and the core yarn (2) and the outer yarn (5) being fixed.

14. The method according to claim 13, wherein the fabric is characterized in that warp (9) and weft (10) frequencies are 16 yarns (1) in each centimeter.

15. The method according to claim 13, wherein the fabric is characterized in that warp (9) and weft (10) frequencies are 14 yarns (1) in each centimeter.

Description

DESCRIPTION OF FIGURES ILLUSTRATING THE INVENTION

(1) Figures and related descriptions used for a better description of the invention are as follows.

(2) FIG. 1 is a schematic view of a twisting machine manufacturing a yarn according to the invention.

(3) FIG. 2 is a schematic sectional view of a yarn according to the invention.

(4) FIG. 3 is a schematic view of a weaving pattern of a fabric according to the invention.

(5) FIG. 4 is a schematic view of a weaving pattern of other fabric according to the invention.

(6) FIG. 5 is a schematic view of a weaving pattern of another fabric according to the invention.

(7) FIG. 6 is a schematic view of a weaving pattern of another fabric according to the invention.

DESCRIPTION OF COMPONENTS OF THE INVENTION

(8) The components in the figures are each given a reference number and these numbers refer to the following: 1. Yarn 2. Core yarn 3. Creel 4. Tension apparatus 5. Outer yarn 6. Spindle 7. Bobbin 8. Fabric 9. Warp 10. Weft

DETAILED DESCRIPTION OF THE INVENTION

(9) A yarn (1) for screening applications of the invention comprises a polyester core yarn (2) and at least one polyester outer yarn (5) that is wound on this polyester core yarn. The melting temperature of the outer yarn (5) is lower than the melting temperature of the core yarn (2).

(10) The yarn (1) for screening applications is obtained by following steps: (101) drawing a core yarn (2) from a creel (3) with a tension between 44 to 48 gr provided by a tension apparatus (4), (102) winding an outer yarn (5) on the core yarn (2) by passing the core yarn (2) and the outer yarn (5) through a spindle (6), (103) winding the core yarn (2) that emanates from the spindle (6) and the outer yarn (5) that is wound on the core yarn (2) on a bobbin (7) by pulling with a tension between 8 to 10 gr, (104) placing the bobbin (7) in a fixing machine (105) keeping the bobbin (7) under 700 mmHg relative pressure between 10 to 20 minutes, preferably 15 minutes, (106) increasing the temperature of the bobbin (7) to a temperature between 80 to 90 C., preferably 85 C., in 15 minutes, (107) keeping the bobbin (7) at this temperature between 40 to 50 minutes, preferably 45 minutes, (108) keeping the bobbin (7) under 700 mmHg relative pressure between 25 to 35 minutes, preferably 30 minutes.

(11) During temperature raise at the 106.sup.th step, the pressure also raises freely due to the effect of temperature changes. During pressure reduction at the 108.sup.th step, the temperature drops freely.

(12) The yarn (1) is manufactured as preferably 750 denier or 1250 denier. A spindle (6) is worked so as to give 900 rounds s twist for 750 denier yarn (1) while it is worked so as to give 600 rounds s twist for 1250 denier yarn (1). For 750 denier yarn (1), a core yarn (2), which is composed of 300 denier (96 filaments) textured semi-dull and 150 denier (48 filaments) textured semi-dull yarns in a folded state, and an outer yarn (5), which is 150 denier (48 filaments) semi-dull FDY (fully drawn yarn), are used. As for 1250 denier yarn (1), 900 denier textured core yarn (2) and 150 denier FDY are used.

(13) A bi-component conjugated yarn (1) is obtained by this method.

(14) A yarn (1) can comprise more than one outer yarn (5). In this case, outer yarns (5) are wounded respectively on one another outwards from the inside and as s and z twisted alternating from inside to outside with the innermost being s twisted.

(15) A fabric (8) for screening applications is obtained by following steps: (201) drawing a warp (9) using the yarn (1), (202) weaving draft the warp (9), (203) inserting double weft (10) (Panama weft) using the yarn (1).

(16) The fabric (8) can allow solar light to be transmitted at a level sufficient to illuminate the environment thanks to inserting weft (10) in pairs while ensuring that solar heat is prevented.

(17) Warp (9) and weft (10) frequencies are set such that there are preferably 16 yarns (1) in each centimeter in the event that 750 denier yarn (1) is used in the fabric (8), and there are preferably 14 yarns (1) in each centimeter in the event that 1250 denier yarn (1) is used in the fabric (8).

(18) Fabrics (8) with different heat and light transmittances can be manufactured by changing warp and weft frequencies of the fabric (8) obtained according to the invention.