Radial turbomachine with axial thrust compensation
10934843 · 2021-03-02
Assignee
Inventors
Cpc classification
F01D1/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/048
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D3/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D11/001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D3/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01D5/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D3/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A radial turbomachine with axial thrust compensation includes a rotor disc with main bladed rings. The main bladed rings together with auxiliary bladed rings delimit a plurality of concentric front main chambers at different pressures. A plurality of concentric rear annular main chambers, each in fluid communication with a respective front main chamber and at the same pressure as the respective front main chamber, is delimited between a rear face of the rotor disc and a fixed casing. The concentric front main chambers are delimited by front areas of the rotor disc and concentric rear annular main chambers are delimited by rear annular areas of the rotor disc. All the rear annular areas are identical to the respective front areas except for one, which is a compensation area configured to compensate, at least in part, for the thrust of external pressure acting on the shaft.
Claims
1. A radial turbomachine with axial thrust compensation, comprising: a fixed casing; a plurality of concentric main bladed rings arranged in the fixed casing around a central axis; a plurality of concentric auxiliary bladed rings arranged in the fixed casing around said central axis; wherein the auxiliary bladed rings are radially alternated with the main bladed rings; wherein blades of said main bladed rings and of said auxiliary bladed rings delimit a radial path for a working fluid; at least one rotor comprising a rotor disc and a rotation shaft integral with the rotor disc and rotatable in the fixed casing around the central axis, wherein the rotor disc carries, on a front face, the main bladed rings; wherein said main and auxiliary bladed rings delimit, with the rotor disc, a plurality of concentric front main chambers at different pressures, said concentric front main chambers being delimited by front areas of the rotor disc; wherein a plurality of concentric rear annular main chambers, each in fluid communication with a respective front main chamber and at the same pressure as said respective front main chamber, is delimited between a rear face of the rotor disc and the fixed casing, said concentric rear annular main chambers being delimited by rear annular areas of the rotor disc; and wherein all the rear annular areas are identical to the respective front areas except for one, which is a compensation area configured to compensate, at least in part, for thrust of external pressure acting on the rotation shaft.
2. The turbomachine according to claim 1, wherein radial seals are interposed between a main bladed ring and a radially outermost auxiliary bladed ring, to prevent an axial flow of the working fluid, and wherein between said main bladed ring and a radially innermost auxiliary bladed ring a respective axial passage for the working fluid is delimited; wherein said axial passage for the working fluid intersects the radial path and is in fluid communication with the respective front main chamber.
3. The turbomachine according to claim 1, wherein a plurality of concentric main sealing rings is arranged at the rear face of the rotor disc, wherein said main sealing rings, together with the fixed casing, delimit the concentric rear annular main chambers.
4. The turbomachine according to claim 2, wherein each rear annular main chamber is located at the respective front main chamber and in fluid communication with said respective front main chamber through at least one duct formed in the rotor disc.
5. The turbomachine according to claim 4, wherein said at least one duct extends substantially parallel to the central axis (X-X).
6. The turbomachine according to claim 1, wherein the compensation area is the radially outermost of the rear annular areas.
7. The turbomachine according to claim 6, wherein a radially outermost main bladed ring is placed at a peripheral edge of the rotor disc and the compensation area is equal to the difference between the respective front area and a cross section area of the rotation shaft.
8. The turbomachine according to claim 6, wherein a peripheral edge of the rotor disc extends radially beyond a radially outermost main bladed ring and the compensation area is equal to the sum of the respective front area and a factor that is a function of the cross section area of the rotation shaft and of an external pressure.
9. The turbomachine according to claim 8, wherein in order to completely cancel out a resultant axial force, the compensation area is equal to: A_4p=A_4f+A_a*(PoutP_atm)/(P4Pout).
10. The turbomachine according to claim 2, wherein there is only one rotor and pairs of radially adjacent main and auxiliary bladed rings delimit, with the rotor disc, one of the concentric front main chambers and, with the fixed casing, an auxiliary front chamber, wherein said concentric front main chambers and auxiliary front chambers are mutually connected by the respective axial passage.
11. The turbomachine according to claim 2, comprising a first rotor and a second rotor; wherein the first rotor comprises a first rotor disc carrying, on a front face, the concentric main bladed rings; wherein the second rotor comprises a second rotor disc carrying, on a front face, the concentric auxiliary bladed rings; wherein pairs of radially adjacent bladed rings delimit, with the first rotor disc, one of the concentric front main chambers and, with the second rotor disc, an auxiliary front chamber, wherein said concentric front main chambers and auxiliary front chambers are mutually connected by the respective axial passage.
12. The turbomachine according to claim 1, wherein the concentric front main chambers comprise: a substantially cylindrical central front chamber, defining a front circular area; and a plurality of main annular chambers arranged around the cylindrical central front chamber, each defining a front annular area.
13. The turbomachine according to claim 1, wherein said turbomachine is a centrifugal radial turbine.
Description
DESCRIPTION OF THE DRAWINGS
(1) This description will be given below with reference to the attached drawings, provided solely for illustrative and therefore non-limiting purposes, in which:
(2)
(3)
(4)
(5)
(6)
(7)
DETAILED DESCRIPTION
(8) With reference to the aforementioned figures, the reference number 1 denotes in its entirety a radial turbomachine with axial thrust compensation.
(9) The radial turbomachine 1 illustrated in
(10) The turbine 1 comprises a fixed casing 3 in which the rotor 2 is housed in such a way as to be able to rotate. For this purpose the rotor 2 is rigidly connected to a shaft 4 that extends along a central axis X-X (which coincides with a rotation axis of the shaft 4 and rotor 2) and is supported in the fixed casing 3 by appropriate bearings 5. The rotor 2 comprises a rotor disc 6 directly connected to the aforesaid shaft 4 and provided with a front face 7 and an opposite rear face 8. The front face 7 supports a plurality of projecting main bladed rings 9 (rotor type), which are concentric and coaxial with the central axis X-X and thus rotate with the rotor disc 6.
(11) The fixed casing 3 comprises a front wall 10, situated opposite the front face 7 of the rotor disc 6, and a rear wall 11, located opposite the rear face 8 of the rotor disc 6. The front wall 10 has an opening defining an axial inlet 12 for a working fluid. The axial inlet 12 is located at the central axis X-X and is circular and concentric with the same axis X-X. The fixed casing 3 further has a spiral pathway 13 for the working fluid located in a peripheral, radially outer position relative to the rotor 2 and in fluid communication with an outlet, not illustrated, of the fixed casing 3. The spiral pathway 13 is delimited by a peripheral portion 14 of the fixed casing 3.
(12) The front wall 10 supports a plurality of projecting auxiliary bladed rings (stator type) 15 which are concentric and coaxial with the central axis X-X. The auxiliary bladed rings 15 extend from an inner face of the front wall 10 towards the inside of the casing 3 and towards the rotor disc 6 and are radially alternated with the main bladed rings 9 so as to define a radial expansion path 16 for the working fluid which enters through the axial inlet 12 and expands as it moves away radially towards the periphery of the rotor disc 2 until entering the spiral pathway 13 and then exiting the fixed casing 3 through the aforesaid outlet, not illustrated.
(13) The main and auxiliary bladed rings 9, 15 all have a similar structure, apart from their dimensions and some dimensional ratios. The structure of a main bladed ring 9 will be described below with reference to
(14) The main bladed ring 9 of
(15) The main bladed ring 9 comprises a connecting ring 22 which extends axially from the root ring 17 and is likewise coaxial with the central axis X-X. As may be seen in
(16) The turbine 1 illustrated in
(17) A radially peripheral portion of the deflector 24 carries a series of stator blades 26 arranged around the central axis X-X and equidistant from the central axis X-X. Said stator blades 26 extend between a tubular portion of the fixed casing 3 and the radially peripheral portion of the deflector 24 with their leading and trailing edges parallel or substantially parallel to the central axis X-X. Said stator blades 26 are located in the connecting duct 25 and are the first fixed blades of the radial expansion path 16 that the fluid entering the turbine 1 meets.
(18) Located in a radially outer position relative to the aforesaid stator blades 26 there is a first main rotor bladed ring 9, the radially innermost one, constrained to the rotor disc 6. The rotor blades 19 of the first main rotor bladed ring 9 are set in a position corresponding to that of the stator blades 26 fixed to the deflector 24 and together they form a first stage of the turbine 1.
(19) As may be seen in
(20) One face of the deflector 24, opposite the convex one, is turned towards the rotor disc 6 and delimits, with a radially inner portion of the front face 7 of the rotor disc 6 and the first main rotor bladed ring 9, a substantially cylindrical central front chamber 30 in fluid communication with the aforesaid first axial passage 29. Said substantially cylindrical central front chamber 30 is thus likewise at the outlet pressure of the stator blades 26.
(21) A first auxiliary stator bladed ring 15 is located in a radially outer position relative to the first main rotor bladed ring 9. The stator blades 19 of the first auxiliary stator bladed ring 15 are set in a position corresponding to that of the rotor blades 19 of the first radially innermost main rotor bladed ring 9.
(22) As may be seen in
(23) The radial seals 31 comprise sealing elements mounted on the radially inner surface of the root ring 17 and circling ring 18 cooperating with the radially outer surface of the adjacent circling ring 18 and root ring 17. The sealing elements are, for example, annular walls projecting radially from the surface which supports them and graze or touch the opposing surface. The radial seals 31 just described are set on a single diameter.
(24) A terminal axial end of the first main rotor bladed ring 9, or, more precisely, a head surface of the circling ring 18 of said first main rotor bladed ring 9 is spaced from the inner face of the front wall 10 of the fixed casing 3. Said head surface, together with a portion of the front wall 10 and together with the first auxiliary stator bladed ring 15, delimits a first auxiliary front annular chamber 32.
(25) A terminal axial end of the first auxiliary stator bladed ring 15, or, more precisely, a head surface of the circling ring 18 of said first auxiliary stator bladed ring 15, is spaced from the front face 7 of the rotor disc 6. Said head surface, together with a portion of the front face 7 of the rotor disc 6, the first main rotor bladed ring 9 and a second main rotor bladed ring 9, delimits a first main front annular chamber 33. The aforesaid portion of the front face 7 of the rotor disc 6 defines a front annular area of the rotor disc 6.
(26) The second main rotor bladed ring 9 is located in a radially outer position relative to the first auxiliary stator bladed ring 15 and the rotor blades 19 of the second main rotor bladed ring 9 are set in a position corresponding to that of the blades 19 of the first auxiliary stator bladed ring 15 and together they form a second stage of the turbine 1.
(27) As may be seen in
(28) A terminal axial end of the second main rotor bladed ring 9, or, more precisely, a head surface of the circling ring 18 of said second main rotor bladed ring 9, is spaced from the inner face of the front wall 10 of the fixed casing 3. Said head surface, together with a portion of the front wall 10 and together with the first auxiliary stator bladed ring 15, delimits a second auxiliary front annular chamber 34. The second axial passage 29 is also in fluid communication with the second auxiliary front annular chamber 34.
(29) The turbine 1 comprises a second auxiliary stator bladed ring 15, a third main rotor bladed ring 9, a third auxiliary stator bladed ring 15, and a fourth main rotor bladed ring 9. Their structure is substantially identical to the structure detailed hereinabove.
(30) Radial seals 31 are placed between the third main rotor bladed ring 9 and the third auxiliary stator bladed ring 15 and between the second main rotor bladed ring 9 and the second auxiliary stator bladed ring 15. Thus delimited are: a second main front annular chamber 35 and a third main front annular chamber 36, a third auxiliary front annular chamber 37 and a fourth auxiliary front annular chamber 38. A third axial passage 29 puts the second main front annular chamber 35 in communication with the third auxiliary front annular chamber 37, so that both are at the same pressure. A fourth axial passage 29 puts the third main front annular chamber 36 in communication with the fourth auxiliary front annular chamber 38, so that both are at the same pressure.
(31) Each main front annular chamber 33, 35, 36 corresponds to a respective front annular area of the rotor disc 6. The substantially cylindrical central front chamber 30 corresponds to a front circular area of the rotor disc 6.
(32) The turbine 1 further comprises a radially outer sealing ring 39 which extends from the inner face of the front wall 10 towards the inside of the casing 3 and surrounds the circling ring 18 of the fourth main rotor bladed ring 9. The radially outer sealing ring 39 is not bladed but has the structure of a root ring 17 connected to the fixed casing 3 by means of a connecting ring 22. Radial seals 31 are interposed between the radially outer sealing ring 39 and circling ring 18 of the fourth main rotor bladed ring 9 to prevent the direct passage of fluid from the fourth auxiliary front annular chamber 38 to the spiral pathway 13, that is, to prevent the fluid from bypassing the blades 19 of the fourth main rotor bladed ring 9.
(33) The turbine 1 further comprises three concentric main sealing rings 40, 40, 40, 40, which are arranged on the rear face 8 of the rotor disc 6. The main sealing rings 40, 40, 40, 40, together with the fixed casing 3, delimit four rear annular main chambers 41, 41, 41, 41.
(34) In greater detail, every main sealing ring 40, 40, 40, 40 is structurally similar to the radially outer sealing ring 39 and thus comprises a root ring 17 connected to the fixed casing 3 by means of a connecting ring 22. Radial seals 31 are interposed between the root ring 17 of every main sealing ring 40, 40, 40, 40 and a respective annular projection 42, 42, 42, 42 integral with the rotor disc 6 and coaxial with the central axis X-X.
(35) A first rear annular main chamber 41 is delimited by a first annular area of the rear face 8 of the rotor disc 6, a first annular portion of the rear wall 11 of the fixed casing 3, a first radially innermost rear sealing ring 40 and the shaft 4. A plurality of first ducts 43 (only one of which is visible in
(36) A second rear annular main chamber 41 is delimited by a second rear annular area of the rotor disc 6, the first rear sealing ring 40, a second rear sealing ring 40 and a second annular portion of the rear wall 11 of the fixed casing 3. A plurality of second ducts 44 (only one of which is visible in
(37) A third rear annular main chamber 41 is delimited by a third rear annular area of the rotor disc 6, the second rear sealing ring 40, a third rear sealing ring 40 and a third annular portion of the rear wall 11 of the fixed casing 3. A plurality of third ducts 45 (only one of which is visible in
(38) A fourth rear annular main chamber 41 is delimited by a fourth rear annular area of the rotor disc 6, the third rear sealing ring 40, a fourth rear sealing ring 40 and a fourth annular portion of the rear wall 11 of the fixed casing 3. A plurality of fourth ducts 46 (only one of which is visible in
(39) The working fluid that enters through the axial inlet 12 with an inlet pressure Pin, after passing through the stator blades 26, has the first pressure P1. Said first pressure P1 acts on a first front area A_1f (generating a thrust F1_f=P1*A_1f) of the rotor disc 6 equal to the sum of the front circular area of the rotor disc 6 and the area of the head surface of the circling ring 18 of the first main rotor bladed ring 9.
(40) The same first pressure P1 acts on a first rear annular area A_1p of said rotor disc 6, generating an opposite thrust F_1p=P1*A_1p. Said first rear annular area A_1p is equal to the area of the rear face 8 of the rotor disc 6 which belongs to the first rear annular main chamber 41 and surrounds the shaft 4. The first front area A_1f is equal to the first rear annular area A_1p, so that the resultant thrust is zero (F1_f=F_1p).
(41) Continuing along the radial expansion path 16, the working fluid passes through the blades 19 of the first main bladed ring 9 and of the first auxiliary bladed ring 15. Just downstream of the first auxiliary bladed ring 15, the working fluid has the second pressure P2. Said second pressure P2 generates a thrust F_2f=P2*A_2f. The second front annular area A_2f is equal to the sum of the area of the head surface of the circling ring 18 of the second main rotor bladed ring 9 and the difference between the annular area of the front face 7 of the rotor disc 6 contained in the first front main chamber 33 and the area of the head surface of the root ring 17 of the first main rotor ring 9 turned towards said rotor disc 6.
(42) The same second pressure P2 acts on a second rear annular area A_2p of said rotor disc 6, generating an opposite thrust F_2p=P2*A_2p. Said second rear annular area A_2p is equal to the area of the rear face 8 of the rotor disc 6 which belongs to the second rear annular main chamber 41. The second front area A_2f is equal to the second rear annular area A_2p, so that the resultant thrust is zero (F2_f=F_2p).
(43) The working fluid passes through the blades 19 of the second main bladed ring 9 and of the second auxiliary bladed ring 15. Just downstream of the second auxiliary bladed ring 15, the working fluid has the third pressure P3. Said third pressure P3 generates a thrust F_3f=P3*A_3f. The third front annular area A_3f is equal to the sum of the area of the head surface of the circling ring 18 of the third main rotor bladed ring 9 and the difference between the annular area of the front face 7 of the rotor disc 6 contained in the second front main chamber 35 and the area of the head surface of the root ring 17 of the second main rotor ring 9 turned towards said rotor disc 6.
(44) The same third pressure P3 acts on a third rear annular area A_3p of said rotor disc 6, generating an opposite thrust F_3p=P3*A_3p. Said third rear annular area A_3p is equal to the area of the rear face 8 of the rotor disc 6 which belongs to the third rear annular main chamber 41. The third front area A_3f is equal to the third rear annular area A_3p, so that the resultant thrust is zero (F3_f=F_3p).
(45) The working fluid passes through the blades 19 of the third main bladed ring 9 and of the third auxiliary bladed ring 15. Just downstream of the third auxiliary bladed ring 15, the working fluid has the fourth pressure P4. Said fourth pressure P4 generates a thrust F_4f=P4*A_4f. The fourth front annular area A_4f is equal to the sum of the area of the head surface of the circling ring 18 of the fourth main rotor bladed ring 9 and the difference between the annular area of the front face 7 of the rotor disc 6 contained in the third front main chamber 36 and the area of the head surface of the root ring 17 of the third main rotor ring 9 turned towards said rotor disc 6.
(46) The same fourth pressure P4 acts on a fourth rear annular area A_4p of said rotor disc 6, generating an opposite thrust F_4p=P4A_4p.
(47) Said fourth rear annular area A_4p is designed to balance, in whole or in part, the thrust of the external/atmospheric pressure P_atm acting from the outside on the shaft 4. The fourth rear annular main chamber 41 is a chamber for the axial thrust compensation of the external/atmospheric pressure P_atm acting on the shaft 4 and the fourth rear annular area A_4p is a compensation area of the shaft 4.
(48) In the embodiment of
(49) Since the force acting on the first, second and third front areas is already perfectly balanced by the force acting on the first, second and third rear areas (F_1f=F1_p; F_2f=F_2p; F_3f=F_3p), the resultant axial force acting on the rotor 2 formed by the rotor disc 6 and the shaft 4 is equal to:
Resultant=F_4fF_4pF_shaft=(P4*A_4f)(P4*A_4p)Patm*A_a=P4*A_4fP4*A_4f+P4*A_aPatm*A_a=A_a*(P4P_atm)
(50) Therefore, the resultant axial force is a function of the area of the shaft and the difference between the outlet pressure P4 of the last stator and the atmospheric pressure P_atm. If one assumes a shaft with a diameter of 120 mm and an atmospheric pressure equal to 101000 Pa, the thrust will be at a minimum when P4=0 bar absolute (under vacuum) and equal to 1142 N, and will be maximum for the maximum pressure to be considered, which in an ORC cycle usually never exceeds 6 bar absolute (normally between 0.5 and 1.5 bar absolute), and be equal to 5640 N (
(51) In the variant embodiment of
(52) Called P_out the outlet pressure of the fourth main bladed ring 9, i.e. in the spiral pathway 13, acting on a fifth front annular additional area A_5f, the resultant is zero if:
Resultant=F_4f+F_5fF_4pF_shaft=(P4*A_4f)+(P_out*A_5f)(P4*A_4p)Patm*A_a=0
with A_4p=A_4p+A_5f
and A_4p=A_4fA_a
P4*A_4f+P_out*A_4pP_out*A_4pP4*A_4pPatm*A_a=0
P4*A_4pP_out*A_4p=P4*A_4fP_out*A_4pPatm*A_a
A_4p*(P4P_out)=P4*A_4fP_out*(A_4fA_a)Patm*A_a
A_4p*(P4P_out)=A_4f*(P4P_out)+A_a*(P_outP_atm)
(53) The fourth rear annular area A_4p, such as to totally cancel out the resultant axial force for a given design condition, is therefore equal to:
A_4p=A_4f+A_a*(PoutP_atm)/(P4Pout)
or, in other words:
A5_f=A_a*(P4P_atm)/(P4Pout)
(54) If the design provides for a high discharge pressure P_out of the machine, e.g. 15 bar, and if one assumes an expansion ratio of 1.2 on the last rotor (P4=1.2*P_out), the area A5_f necessary to eliminate the thrust is given by:
A5_f=A_a*(181)/(1815)=5.66*A_a
(55)
(56) Comparing the two solutions, the second solution has a clear advantage when the discharge pressure P_out of the machine is high (>5 bar absolute).
(57) In unillustrated variant embodiments, the rear annular compensation chamber is located in a different radial position, for example the radially innermost one.
(58) Preferably, the rear annular compensation chamber is the one with the pressure closest to the external/atmospheric pressure.
(59) In unillustrated variant embodiments, the respective axial passage for the working fluid is delimited between radially adjacent stages and the radial seals are interposed between each main and auxiliary bladed ring of a same stage.
(60)
(61) The second rotor 2 comprises a second rotor disc 6 and a second rotation shaft 4 integral with the second rotor disc 6 and rotatable in the casing around the central axis X-X in an opposite direction relative to the first rotor disc 6.
(62) The second rotor disc 6 carries, on a front face 7, the concentric auxiliary bladed rings 15, 15, 15, which are likewise bladed rotor rings. In particular, a first main bladed ring 9 is set in a radially innermost position and, moving away radially from the central axis, is followed by: a first auxiliary bladed ring 15, a second main bladed ring 9, a second auxiliary bladed ring 15, a third main bladed ring 9, a third auxiliary bladed ring 15 and a fourth main bladed ring 9. A radially outer sealing ring 39 extends from the front face 7 of the second rotor disc 6 and surrounds the circling ring 18 of the fourth main bladed ring 9.
(63) The structure of the substantially cylindrical front chamber 30, the annular front main chambers 33, 35, 36, the rear annular main chambers 41, 41, 41, 41, the second, third and fourth axial passages 29, 29, 29 and the second, third and fourth auxiliary front annular chambers 34, 37, 38 is substantially the same as described for the turbines of
(64) Unlike those turbines, the turbine of
(65) Furthermore, the second rotor disc 6 is also axially balanced according to the same principle as in the first rotor disc 6. The turbine 1 of
(66) In other unillustrated variant embodiments, the radial turbomachine can be centripetal and/or can be a compressor and/or designed to work with steam.