Machine for spreading fabric
10961656 ยท 2021-03-30
Assignee
Inventors
Cpc classification
B65H16/106
PERFORMING OPERATIONS; TRANSPORTING
B65H2220/01
PERFORMING OPERATIONS; TRANSPORTING
B65H35/06
PERFORMING OPERATIONS; TRANSPORTING
B65H2301/51512
PERFORMING OPERATIONS; TRANSPORTING
B65H2404/256
PERFORMING OPERATIONS; TRANSPORTING
B65H2220/11
PERFORMING OPERATIONS; TRANSPORTING
B65H2220/01
PERFORMING OPERATIONS; TRANSPORTING
B65H35/0086
PERFORMING OPERATIONS; TRANSPORTING
B65H2220/02
PERFORMING OPERATIONS; TRANSPORTING
B65H2220/02
PERFORMING OPERATIONS; TRANSPORTING
B65H2220/11
PERFORMING OPERATIONS; TRANSPORTING
B65H45/103
PERFORMING OPERATIONS; TRANSPORTING
B65H2404/692
PERFORMING OPERATIONS; TRANSPORTING
B65H43/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65H35/00
PERFORMING OPERATIONS; TRANSPORTING
B65H43/00
PERFORMING OPERATIONS; TRANSPORTING
B65H45/103
PERFORMING OPERATIONS; TRANSPORTING
B65H16/10
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A machine (1) for spreading fabric on a spreading plane (2) includes a carriage (3) that is movable on the spreading plane, the carriage has an unwinding system (6) for unwinding the fabric; an inclined chute arranged below; a cutting system (11) for cutting the fabric, arranged at a lower end (12) of the chute; and a movement system (35) for moving the unwinding system between a first and a second unwinding operating configuration. In the first configuration, a first end (14) of the unwinding system is vertical to the chute (10) and in the second configuration, the first end (14) is in an advanced position towards the cutting head (13).
Claims
1. A machine for spreading fabric on a spreading plane, comprising a carriage that is movable on the spreading plane with rectilinear forward-backward motion along a spreading direction, the carriage comprising: an unwinding system comprising at least a first member adapted to set into rotation a roll of fabric so as to unwind the fabric; an inclined chute arranged at a lower level of at least one portion of the first member, a cutting system for cutting the fabric, arranged at a lower end of the inclined chute and comprising a cutting head, wherein the unwinding system has a first end and a second end proximal to and distal from said cutting system, respectively, said first end being adapted, in use, to drop unwound fabric downwards, wherein said carriage comprises a movement system adapted to move said unwinding system between at least a first unwinding operating configuration and a second unwinding operating configuration, wherein the movement system comprises a movable support mounted on a base of the carriage and moveable relative to said base along a rectilinear trajectory parallel to said spreading direction, wherein said unwinding system is mounted onto said movable support, wherein, in said first unwinding operating configuration, said first end of the unwinding system is vertically over said inclined chute, and wherein said first end is located horizontally closer to said cutting head in the second unwinding operating configuration than in the first unwinding operating configuration.
2. The machine according to claim 1, wherein a distance, taken on a chute plane of said inclined chute along a direction of advancement of the fabric, between two respective points extending vertically of said first end on said chute plane, in said first and said second unwinding operating configuration, respectively, is greater than or equal to half of a total length of said inclined chute along said direction of advancement.
3. The machine according to claim 1, wherein in said first unwinding operating configuration, said first end of the unwinding system is vertically above a point of said inclined chute having a distance, from an upper end of said inclined chute, less than or equal to half of a total length of said inclined chute along a direction of advancement of the fabric along a chute plane, said distance being taken along said chute plane of said inclined chute, and wherein in said second unwinding operating configuration, said first end is vertically over a point on an auxiliary chute of said cutting system, wherein the auxiliary chute is placed proximate said cutting head upstream of the cutting head with respect to the direction of advancement of the fabric.
4. The machine according to claim 1, wherein said first member is a conveyor belt adapted to support said roll of fabric, and comprising a pair of motorized rollers and a mat arranged to wind the pair of motorized rollers so as to define a conveying surface of the unwinding system, the conveying surface having a direction of advancement for rotating the roll of fabric and/or for advancing the unwound fabric along said direction of advancement.
5. The machine according to claim 1, wherein the unwinding system comprises a second rotating member arranged in a vicinity of a first end of the first member, proximal to the first end of the unwinding system, and at least partially arranged in an upper half-space with respect to a conveying surface of the first member and separated from said first member, the second rotating member having a rotation axis parallel to a rotation axis of the first member and being motorized in an independent manner with respect to said first member, and wherein in said first and/or second unwinding operating configuration, the conveying surface descends from a second end of the conveying surface to a first end of the conveying surface, the conveying surface forming with a horizontal plane an acute angle that is less than or equal to 60, and/or greater than or equal to 10.
6. The machine according to claim 1, wherein the movement system is adapted to give to said unwinding system a first translational forward-backward motion with respect to said base of the carriage along said rectilinear trajectory, and a second oscillatory motion with respect to said base about an oscillation axis that is horizontal and substantially perpendicular to said spreading direction, the first translational forward-backward motion and/or second oscillatory motion being continuous.
7. The machine according to claim 6, wherein said first member of the unwinding system is rotatably mounted on a rigid structure, which is mounted on said movable support so as to oscillate according to said second oscillatory motion.
8. The machine according to claim 7, wherein the unwinding system comprises a first motor for powering in rotation said first member, a second rotating member and a second motor for powering in rotation said second rotating member, said oscillation axis extending along a rotation shaft of the first member powered by said first motor, and wherein the first motor is rigidly mounted on said movable support and the second motor is rigidly mounted on said rigid structure.
9. The machine according to claim 7, wherein the movement system comprises a third motor and first connection members between the third motor and said movable support, for giving said first translational forward-backward motion to the movable support, and wherein the movement system comprises a first actuation system that is operatively interposed between said movable support and said rigid structure, for giving said second oscillatory motion to the unwinding system.
10. The machine according to claim 1, wherein the movement system is adapted to move said unwinding system in a loading and/or unloading configuration, in which said first end of the unwinding system is more distal to the cutting head with respect to the first unwinding operating configuration, wherein a conveying surface of the unwinding system forms an angle, with a horizontal plane, having an absolute value less than or equal to 10, and wherein the second end of the unwinding system is located at one end of the carriage opposite said cutting system.
11. The machine according to claim 10, comprising an electronic command and control unit operatively connected with said movement system, and configured and programmed to control said movement system in order to selectively configure the unwinding system in one of said first and second unwinding operating configurations, and in said loading and/or unloading configuration.
12. The machine according to claim 1, wherein the unwinding system comprises a third rotating member arranged in a vicinity of a second end of the first member, proximal to said second end of the unwinding system, and configured to assume at least a first position in which the third rotating member is at least partially arranged in an upper half-space with respect to a conveying surface, and wherein the movement system is adapted to move said unwinding system in a third configuration, in which the conveying surface of the unwinding system is uphill from the second end to the first end of the unwinding system, and wherein said first end of the unwinding system is vertical to said inclined chute.
13. The machine according to claim 1, wherein the cutting system is translatable with respect to a base of the carriage along a direction having at least one vertical component, and wherein the inclined chute comprises at least a first portion and a second portion that can reciprocally slide in a telescopic manner along a chute plane, the first portion of the inclined chute being fixed to the base and the second portion of the inclined chute being fixed to the cutting system.
14. The machine according to claim 1, wherein the cutting system comprises an auxiliary inclined chute arranged in proximity of the cutting head and upstream of the cutting head, surmounted on top by a retaining bar that is movable between a position in which the retaining bar is separated from the auxiliary chute and a contact position in which the retaining bar is pressed against the auxiliary chute, wherein the carriage comprises a screen arranged below at least one portion of the first member and above a lower end of said inclined chute, wherein the screen is made of a rigid material, wherein the screen has a substantially vertical extension, and wherein the screen comprises at least a first portion and a second portion that can reciprocally slide in a telescopic manner along an extension plane of the screen, the first portion of the screen being fixed to a base of the carriage and the second portion of the screen being fixed to the cutting system.
15. The machine according to claim 1, wherein the cutting system comprises a first detection system for detecting tension of the unwound fabric arranged downstream of the cutting head and below the cutting head, and wherein the cutting system comprises a second detection system for detecting a position of the fabric along a further direction parallel to the spreading plane and perpendicular to the spreading direction, said second detection system being active on a point arranged in the proximity of the cutting head upstream of the cutting head, and at an auxiliary inclined chute and/or near a lower end of the inclined chute.
16. A machine for spreading fabric on a spreading plane, comprising a carriage that is movable on the spreading plane with rectilinear forward-backward motion along a spreading direction, the carriage comprising: an unwinding system comprising at least a first member adapted to set into rotation a roll of fabric so as to unwind the fabric; an inclined chute arranged at a lower level of at least one portion of the first member; a cutting system for cutting the fabric, arranged at a lower end of the inclined chute and comprising a cutting head; wherein the unwinding system has a first end and a second end proximal to and distal from said cutting system, respectively, said first end being adapted, in use, to drop unwound fabric downwards; wherein said carriage comprises a movement system adapted to move said unwinding system between at least a first unwinding operating configuration and a second unwinding operating configuration; wherein, in said first unwinding operating configuration, said first end of the unwinding system is vertically over said inclined chute, and in said second unwinding operating configuration, said first end is located closer to a position vertically over said cutting head with respect to the first unwinding operating configuration; and wherein in said first unwinding operating configuration, said first end of the unwinding system is vertically above a point of said inclined chute having a distance, from an upper end of said inclined chute, less than or equal to half of a total length of said inclined chute along a direction of advancement of the fabric along a chute plane, said distance being taken along said chute plane of said inclined chute, and wherein in said second unwinding operating configuration, said first end is vertically over a point on an auxiliary chute of said cutting system, wherein the auxiliary chute is placed proximate said cutting head upstream of the cutting head with respect to the direction of advancement of the fabric.
17. A machine for spreading fabric on a spreading plane, comprising a carriage that is movable on the spreading plane with rectilinear forward-backward motion along a spreading direction, the carriage comprising: an unwinding system comprising at least a first member adapted to set into rotation a roll of fabric so as to unwind the fabric; an inclined chute arranged at a lower level of at least one portion of the first member; a cutting system for cutting the fabric, arranged at a lower end of the inclined chute and comprising a cutting head; wherein the unwinding system has a first end and a second end proximal to and distal from said cutting system, respectively, said first end being adapted, in use, to drop unwound fabric downwards; wherein said carriage comprises a movement system adapted to move said unwinding system between at least a first unwinding operating configuration and a second unwinding operating configuration; wherein, in said first unwinding operating configuration, said first end of the unwinding system is vertically over said inclined chute, and in said second unwinding operating configuration, said first end is located closer to a position vertically over said cutting head with respect to the first unwinding operating configuration; and wherein said first member is a conveyor belt adapted to support said roll of fabric, and comprising a pair of motorized rollers and a mat arranged to wind the pair of motorized rollers so as to define a conveying surface of the unwinding system, the conveying surface having a direction of advancement for rotating the roll of fabric and/or for advancing the unwound fabric along said direction of advancement.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Further characteristics and advantages of the present invention will become more apparent from the indicative and thus non-limiting description of several preferred, but not exclusive, embodiments of a machine for spreading fabric in accordance with the present invention. This description refers to the attached drawings, of which:
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(3)
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(9) A machine 1 for spreading fabric on a spreading plane 2 is shown by way of example in
(10) The machine comprises a carriage 3 that is movable with rectilinear forward-backward motion along a spreading direction 4 parallel to the spreading plane.
(11) The carriage typically comprises a footboard 5 (omitted in
(12) The carriage comprises an unwinding system 6 comprising a first rotating member 7 for setting a roll of fabric 8 into rotation so as to unwind a strip of fabric 9 (the fabric is schematically shown only in
(13) The carriage comprises an inclined chute 10 arranged at a lower level of at least one portion of the first member.
(14) The carriage comprises a cutting system 11 for cutting the fabric, arranged at a lower end 12 of the chute, downstream of the latter, and comprising a cutting head 13. The cutting head and the movement system thereof for moving it along a direction transverse to the spreading direction 4 (as indicated by the arrows 13a) shall not be described in detail as, for example, those already known to the person skilled in the art can be used.
(15) The end proximal to and the end distal from said cutting system are conventionally defined as the first 14 and the second end 15 of the unwinding system, respectively. In use with a normal unwinding procedure, the first end 14 is typically the end from which the unwound fabric drops downwards and it typically coincides with a first end of the first member.
(16) The first member is preferably a conveyor belt (as shown by way of example in the figures) comprising a pair of rollers 20a, 20b and a mat 21 arranged to wind the rollers so as to define a conveying surface 22 of the unwinding system.
(17) The present invention also encompasses other alternative embodiments of the first member, for example wherein the conveyor belt is substituted by a set of rollers or even by only one roller of sufficient diameter, or wherein the mat is substituted by one or more belts.
(18) The ends proximal to, typically coincident with, the first 14 and the second end 15 of the unwinding system are conventionally defined as the first and the second end of the conveying surface 22 (or of the first member 7), respectively
(19) The unwinding system preferably comprises a second rotating member 30 (preferably a roller, as shown in the figures) arranged in the vicinity of the first end 14 of the first member 7, and arranged entirely in the upper half-space with respect to the conveying surface 22 and separated from the first member so as to realize a slot for passage of the strip of unwound fabric in the case of the normal unwinding process.
(20) The carriage comprises a movement system 35 adapted to move the unwinding system 6.
(21) The carriage preferably comprises a base 40 equipped with wheels 41, two of which are motorized in synchrony for forward-backward movement of the carriage on the spreading plane. The wheels 41 typically travel along the longitudinal edges 48 of the spreading plane 2. The motorization system for the wheels 41 is mounted on the base and comprises a fourth motor 42 and a system of belts and pulleys and a rotation countershaft 43, so as to set a pair of wheels into synchronized rotation. The motorization system for the wheels 41 is described briefly as it is already known to the person skilled in the art.
(22) The carriage further comprises a frame 50 mounted on the base and an actuation system 51 (which is a linear actuator in the example shown in the figures) interposed between the base and the frame so as to give forward-backward translational motion to the frame with respect to the base along a direction 52 parallel to the spreading plane and perpendicular to the spreading direction 4. The translational motion of the frame 50 enables adjustment of the position of the strip of unwound fabric along the direction 52.
(23) The movement system 35 preferably comprises a movable support 36 mounted on the frame 50 so as to be able to move with respect to the base (with respect to the frame 50) along a first translational motion having a trajectory parallel to the spreading direction 4. Preferably, the first 7 and/or second member 30 (and possibly the third member as in the embodiment appearing in
(24) The unwinding system 35 preferably comprises a first motor 38 for powering in rotation the first member and a second motor 39 for powering in rotation the second member. The oscillation axis X preferably extends along a rotation shaft 60 of the first member powered by the first motor, the first motor is rigidly mounted on the movable support and the second motor is rigidly mounted on the rigid structure.
(25) The movement system 35 preferably comprises a third motor 65 and first connection members 66 between the third motor and the movable support 38, for giving the first translational motion to the movable support, and thus to the unwinding system 6. The third motor 65 is preferably rigidly mounted on the frame 50. In the example shown in
(26) The movement system 35 preferably comprises a first actuation system 70 (e.g. comprising a pair of linear actuators that are opposite to each other as can be seen in
(27) The cutting system is preferably vertically translatable with respect to the base (e.g. by means of a fifth motor 80, a rotation countershaft 81, a system of chains and pulleys and a system of guides and rollers mounted on the base, only partially shown in the figures).
(28) The cutting system preferably comprises an auxiliary inclined chute 90 arranged in the proximity of the cutting head and upstream of it, surmounted on top by a retaining bar 91 that is vertically movable (e.g. by means of a pair of rods actuated by electromagnets 92) between a position raised with respect to the auxiliary chute (so as to enable the fabric to slide) and a contact position pressed against the auxiliary chute (so as to retain the strip of fabric during the cutting process).
(29) The cutting system preferably comprises a detection system 86 for detecting the position of the fabric along the above-mentioned direction 52, for example comprising two photocell sensors (one for each end of the fabric position acceptance range), with a retroreflector applied on the auxiliary chute and/or in the proximity of the lower end 12 of the chute.
(30) The cutting system 11 preferably comprises a detection system 85 for detecting the tension of the unwound fabric arranged downstream of the cutting head and below the cutting head.
(31) The tension detection system for example (as shown in the figures) comprises a pair of dancing rollers arranged upstream and downstream of the point where the fabric drops from the cutting head, so as to enable detection of the tension during the process of spreading the fabric forwards and backwards.
(32) The chute preferably comprises at least a first 75 and a second portion 76 that can reciprocally slide in a telescopic manner along a chute plane 77. The first portion of the chute is preferably rotatably fixed to the base and the second portion is fixed to the cutting system.
(33) The carriage (typically mounted on the base) preferably comprises a vertical screen 93 arranged below at least one portion of the first member 7 and at and above the lower end 12 of the chute, proximal to the cutting system. The screen preferably comprises at least a first 94 and a second portion 95 that can reciprocally slide in a telescopic manner along a plane of extension of the screen. The first portion of the screen is preferably fixed to the base and the second portion of the screen is fixed to the cutting system.
(34) In one embodiment, schematically shown in
(35) In the example shown in
(36) In an alternative embodiment, which is not shown, the third member is articulated with respect to the first member so as to assume a plurality of positions in relation to the latter, while maintaining the axis of rotation parallel to the axis of rotation of the first and second member (e.g. by means of an articulated arm having its fulcrum on the axis of rotation of the roller 20b, so as to maintain a fixed distance from the roller 20b). In this case, the movement system can preferably move the third member between the above-mentioned position and at least a second position in which it proves to be substantially aligned with the conveying surface, for example to facilitate the loading and/or unloading of the roll of fabric.
(37) The machine preferably comprises an electronic command and control unit 100 (typically mounted on the base) that is operatively connected with the movement system and configured and programmed to control the movement system in order to selectively configure the unwinding system 6 in various operating configurations for unwinding the fabric, as described further herein below.
(38) The command and control unit is preferably also operatively connected to all the remaining active means of the machine (motors and actuators) and to all the detection devices and/or sensors, for the purpose of controlling and commanding the spreading procedures.
(39) Preferably, in a first configuration, shown by way of example in
(40) Preferably, in a second configuration, shown by way of example in
(41) In an unillustrated embodiment, the cutting blade is oriented substantially horizontally (instead of vertically as in the illustrated examples) and the unwound fabric is dropped vertically from the first end to the spreading point, without the presence of any secondary chutes. In this case, in the second configuration, the first end of the unwinding system can be located on the vertical of a point beyond the cutting head, instead of before the latter as illustrated in
(42) As revealed by a comparison of
(43) As shown by way of example in
(44) Preferably, in a loading/unloading configuration, as shown by way of example in
(45) In use, the operator interfaces with the command and control unit 100 and initially selects the loading position for example. Once the roll of fabric 8 has been loaded on the conveying surface 22, with the axis of the roll arranged parallel to the rotation axes of the rotation members, the operator selects the first configuration for example and the command and control unit configures the machine 1, including the unwinding system, in this configuration (
(46) In the first configuration, the second member cooperates with the first member so as to support and set the roll of fabric into rotation. By means of the simultaneous rotation (clockwise in the example shown in
(47) The points described thus far referring to
(48) In the case in which the fabric needs to be spread on the opposite face with respect to the normal spreading process, the machine can be configured in a variant of the first configuration for the so-called inverted or reversed unwinding process. In this case, the rotational motion of the first and the second member and of the roll is the opposite of the motion in the normal unwinding process (as indicated by the broken lines in
(49) When a fabric calls for the vertical drop spreading technique, the operator selects the second configuration (
(50) In the case of the inverted unwinding process (unillustrated), the operator selects a variant of the second configuration, wherein the above-mentioned additional roller arranged in contact with the second member 30 is located on the vertical of the point P.
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