Method and long stator linear motor for transferring a transport unit at a transfer position
10917027 ยท 2021-02-09
Assignee
Inventors
Cpc classification
H02P21/06
ELECTRICITY
Y02P70/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H02P21/12
ELECTRICITY
H02K41/03
ELECTRICITY
B65G54/02
PERFORMING OPERATIONS; TRANSPORTING
B60L13/03
PERFORMING OPERATIONS; TRANSPORTING
Y02T10/64
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
H02K41/03
ELECTRICITY
B60L13/03
PERFORMING OPERATIONS; TRANSPORTING
H02P6/00
ELECTRICITY
B60L13/00
PERFORMING OPERATIONS; TRANSPORTING
B65G54/02
PERFORMING OPERATIONS; TRANSPORTING
H02P21/06
ELECTRICITY
Abstract
Method for transferring a transport unit of a long stator linear motor at a transfer position from a first transport section to a second transport section. On each side of the transport unit, excitation magnets are arranged to interact with driving coils, and on both sides of the transport unit, excitation-magnetic lateral forces are acting on the transport unit by an interaction of the excitation magnets with ferromagnetic components of the guide structure. Method includes supplying on at least one side of the transport unit a stator current n a driving coil to generate a lateral force-forming electromagnetic force that acts on the transport unit, so that a resulting lateral force, as a sum of the acting excitation-magnetic lateral force and of the lateral force-forming electromagnetic force, on each side of the transport unit is different to produce a steering effect on the transport unit at the transfer position.
Claims
1. A method for transferring a transport unit of a long stator linear motor at a transfer position from a first transport section, having a number of driving coils arranged on a first guide structure one behind the other in a direction of movement of the transport unit in a region of the transfer position, to a second transport section, having a number of driving coils arranged on a second guide structure one behind the other in a direction of movement of the transport unit in the region of the transfer position, wherein, on each side of the transport unit, excitation magnets are arranged to interact with driving coils in a region of the transport unit, wherein on both sides of the transport unit excitation-magnetic lateral forces are acting on the transport unit by an interaction of the excitation magnets with ferromagnetic components of the first and second guide structures, comprising: supplying on at least one side of the transport unit a stator current in at least one driving coil in the region of the transfer position that generates a lateral force-forming electromagnetic force that acts on the transport unit, so that a resulting lateral force, as a sum of the acting excitation-magnetic lateral force and of the lateral force-forming electromagnetic force, on each side of the transport unit is different to produce a steering effect on the transport unit at the transfer position.
2. The method according to claim 1, wherein the lateral force-forming electromagnetic force is produced on both sides of the transport unit.
3. The method according to claim 2, wherein the lateral force-forming electromagnetic forces produced on both sides of the transport unit are generated in a same direction.
4. The method according to claim 2, wherein lateral force-forming electromagnetic forces produced on both sides of the transport unit are generated in different directions.
5. The method according to claim 1, wherein several driving coils interact with excitation magnets on the transport unit at a same time and the stator current is supplied in at least one of the several driving coils.
6. The method according to claim 1, wherein a propulsive force acting on the transport unit is controlled with a propulsive force forming current component of the stator current and the steering effect is controlled at the transfer position with a lateral force forming current component of the stator current.
7. The method according to claim 6, wherein the propulsive force is controlled with a position controller for controlling a position of the transport unit, said position controller determines the propulsive force forming current component from a position error that is determined with a desired position and an actual position.
8. The method according to claim 6, wherein the steering effect is controlled with a steering controller, said steering controller determines the lateral force forming current component from a flux error as the difference between a desired flux and an actual flux.
9. The method according to claim 6, wherein the lateral force-forming electromagnetic force is superimposed on the propulsive force.
10. The method according to claim 9, wherein the stator current in the at least one driving coil in the region of the transfer position further generates a propulsion force-forming electromagnetic force that acts on the transport unit, which provides further steering of the transfer unit.
11. The method according to claim 10, wherein the propulsive force-forming electromagnetic force is superimposed on the propulsive force.
12. The method according to claim 5, wherein the several driving coils interact with excitation magnets on the transport unit at the same time and the stator current is supplied in only one of the several driving coils.
13. The method according to claim 5, wherein the several driving coils interact with excitation magnets on the transport unit at the same time and a stator current is supplied in all of the several driving coils.
14. The method according to claim 6, wherein the stator current in the at least one driving coil is supplied as a current vector with a lateral force-forming electromagnetic component.
15. The method according to claim 14, wherein the current vector further includes a propulsive force-forming electromagnetic component.
16. The method according to claim 15, wherein the steering effect is controlled with a steering controller that compensates for a flux error as a difference between a desired flux and an actual flux, and determines the lateral force-forming electromagnetic component of the stator current, and wherein the propulsive force is controlled with a position controller that compensates for a position error as a difference between a desired position and an actual position, and determines the propulsive force-forming electromagnetic component of the stator current.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The embodiments are explained in greater detail below with reference to
(2)
(3)
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DETAILED DESCRIPTION
(10) A transport device 1 in the form of a long stator linear motor is illustrated by way of example in
(11) The transport device 1 is configured as a long stator linear motor, in which the transport sections A1 . . . A9 each form a part of a long stator of a long stator linear motor in a manner which is known per se. Therefore a plurality of electrical driving coils are arranged in the longitudinal direction along the transport sections A1 . . . A9 in a known manner (not shown in
(12) It is likewise known for a transport section A1 . . . A9 to be composed of individual transport segments TS which in each case carry a plurality of driving coils and which in each case are controlled by an associated segment control unit 11, as is described for example in U.S. Pat. No. 6,876,107 B2 and illustrated in
(13) Several transfer positions U1 . . . U10 are also arranged along the transport line of the transport device 1. In this case different types of transfer positions U1 . . . U10 are conceivable. A switch point is provided for example at the transfer positions U2 and U7, whereas the other transfer positions U1, U3 U6, U8, U9 are designed for example as changeover points from one transport section A1 . . . A8 to another. A transition from a one-sided transport section A2 to a two-sided transport section A9 is provided for example at the transfer position U10. At the transfer position U2 (switch point) a transport unit T6 can be moved further, for example on the transport section A2 or the transport section A3. At a transfer position U1 (changeover position) a transport unit T5 is transferred from the one-sided transport section A1 to the one-sided transport section A2.
(14) A plurality of work stations S1 . . . S4, in which a manipulation takes place on the components transported by the transport unit T1 . . . Tn, can also be arranged along the transport line of the transport device 1, which is defined predominantly by the longitudinal direction of the transport section A1 . . . A8. The work station S1 can for example be configured as a feed and/or discharge station in which finished components can be removed and components to be processed are transferred to a transport unit T1 . . . Tn. Any processing steps can be carried out on the components in the work stations S2 . . . S4. In this case the transport units T1 Tn can be stopped for processing in a work station S1 . . . S4, for example in a filling station in which empty bottles are filled, or can be moved through, for example in a tempering station in which components are thermally treated, if required also at a different speed than between the work stations S1 . . . S4.
(15) Another example of a transport device 1 is illustrated in
(16) In order to be able to implement a transfer position U1 . . . U10 according to the invention, it is necessary, at least in the region of the transfer position U1 . . . U10, that driving coils 7, 8 are provided on both sides of the transport unit Tn and that excitation magnets 4, 5 are arranged on both sides of the transport unit Tn as viewed in the direction of movement. The excitation magnets can be configured as permanent magnets or as electromagnets. A particularly advantageous embodiment of the long stator linear motor, at least in the region of the transfer position U, is explained with reference to
(17)
(18) In order to move a transport unit Tn forward, it is known to supply a stator current i.sub.A1, i.sub.A2 to the driving coils 7, 8 on both sides, wherein different stator currents i.sub.A1, i.sub.A2 can also be supplied to different driving coils 7, 8. In this case it is also sufficient to supply a stator current i.sub.A1, i.sub.A2 only to the driving coils 7, 8 which can interact with the excitation magnets 4, 5 on the transport unit Tn. In order to generate a propulsive force F.sub.V acting on the transport unit Tn, a driving coil 7, 8 is supplied with a stator current IA with a propulsive force-forming current component i.sub.Aq.
(19) For the movement of the transport unit Tn, however, the driving coils 7, 8 arranged on both sides do not have to be supplied simultaneously with a stator current i.sub.A. In principle it is sufficient if the propulsive force F.sub.V acting on the transport unit Tn for movement is generated only by means of the driving coils 7, 8 on one side and the permanent magnet 4, 5 on the associated side of the transport unit Tn. On line sections of the transport line on which a large propulsive force F.sub.V is required, for example in the event of an incline, a heavy load or in regions of acceleration of the transport unit Tn, the driving coils 7, 8 can be energized on both sides (for example transport section A9 in
(20) A transfer position U according to the invention, in this case in the form of a switch point, such as for example the transfer position U2 in
(21) A transport unit Tn is moved along the transport line, in this case initially the transport section Am. For this purpose, in the region of the transport unit Tn, that is to say in the region in which the excitation magnets 4, 5 of the transport unit Tn and driving coils 7, 8 can interact, the driving coils 7, 8 are supplied with a stator current i.sub.A, wherein the stator currents i.sub.A1, i.sub.A2 of these driving coils 7, 8 do not have to be the same. This is ensured by the associated segment control unit 11.sub.mi (see
(22) The excitation-magnetic lateral forces F.sub.PMS1, F.sub.PMS2 always act on the transport unit Tn on both sides of the excitation magnets because of the co-operation of the excitation magnets 4, 5 of the transport unit Tn with ferromagnetic components of the guide structure 6. The excitation-magnetic lateral forces F.sub.PMS1, F.sub.PMS2 acting on both sides of the transport unit Tn are of equal magnitude and opposing directions in the normal case, with the same air gap, the same construction of the guide structure 6 on both sides, etc., so that the vectorial sum of the acting excitation-magnetic lateral forces F.sub.PMS1, F.sub.PMS2 is zero. In the ideal case the transport unit Tn is therefore free of lateral forces.
(23) The basis of the present invention is that the magnetic flux or the magnetic field between the transport unit Tn and the driving coils 7, 8 or the guide structure 6, which in the normal case is produced by the permanent magnets 4, 5, is influenced in a targeted manner in order to introduce a steering effect L into the transport unit Tn. For this purpose the current vector, which is responsible for the magnetic field, of the stator current i.sub.A of at least one driving coil 7, 8 is modified so that a propulsive force-forming and/or lateral force-forming electromagnetic force component is produced, which is superimposed on the propulsive force F.sub.V. In this case the objective is generally that the acting propulsive force F.sub.V, and thus the movement of the transport unit Tn, is not influenced.
(24) In a first embodiment of the invention, by means of the stator current i.sub.A, or the magnetic flux emanating therefrom (the magnetic flux and the stator current i.sub.A should be considered to be equivalent), not only the propulsive force F.sub.V required for the movement of the transport unit Tn is generated, but also a lateral force-forming electromagnetic force component F.sub.EMS, also referred to in the following as an electromagnetic lateral force, is generated. For this purpose a stator current i.sub.A is supplied to a driving coil 7, 8 co-operating with the transport unit Tn which, in addition to the propulsive force-forming electromagnetic force component which effects the propulsive force F.sub.V, produces also a force component transversely thereto, that is to say in the lateral direction. Thus, the electromagnetic lateral force F.sub.EMS is superimposed on the propulsive force F.sub.V. In this case the components .sub.d of the introduced electromagnetic field which produce the lateral force serve in practice to weaken or strengthen the acting excitation-magnetic field. Thus the transport unit Tn is acted on by the resulting lateral forces F1, F2, which are in each case produced as the sum of the acting excitation-magnetic lateral force F.sub.PMS and, if present, the electromagnetic lateral force F.sub.EMS on each side of the transport unit Tn, that is to say F.sub.1=F.sub.PMS1=F.sub.EMS1 and F.sub.2=F.sub.PMS2+F.sub.EMS2 (see
(25) Wherever no electromagnetic lateral force F.sub.EMS is required, that is to say for example outside a transfer position U, the current vector of the stator currents i.sub.A1, i.sub.A2supplied to the driving coils 7, 8 is preferably controlled so that the vectorial sum of the resulting lateral forces F.sub.1, F.sub.2 is zero. In the ideal case this means that the electromagnetic lateral forces F.sub.EMS1, F.sub.EMS2 are equal to zero. Thus, in these regions a maximum efficiency of the movement of the transport unit Tn is achieved, since all of the energy flows into the generation of the propulsive force F.sub.V.
(26) In addition, in the entry region of the transfer position U (
(27) In the transfer region (middle of
(28) In the middle of
(29) In this case the field weakening takes place on the side of the transport unit Tn along which the transport unit Tn is not to be moved further, in this instance on the driving coils 8. The field strengthening takes place on the side on which the transport unit Tn is to be moved further, in this instance on the driving coils 7.
(30) Thus it is obvious that, by control of the stator currents i.sub.A in the region of the transfer position, a steering force F.sub.L in one of the two lateral directions can be generated as a steering effect L which guides the transport unit Tn along the desired transport section Am or An. Hereby, however, it is possible to define not only the direction but in particular also the magnitude of this steering force F.sub.L any time during the movement of the transport unit Tn. This steering force F.sub.L can also be variable over time and can also be adapted to the respective transport unit Tn and also to the current movement. For example, a transport unit Tn laden with a heavier load or moving more quickly may require a higher steering force F.sub.L than an empty or slow-moving transport unit Tn.
(31) The stator currents i.sub.A1, i.sub.A2 of the driving coils 7, 8 are preferably controlled so that the propulsive force F.sub.V, required or predetermined by the higher-level system control unit 10 (
(32) At the entry of the transport unit Tn into the transfer position U the active control of the lateral force-forming current components i.sub.Ad1, i.sub.Ad2 of the stator currents i.sub.A1, i.sub.A2 is started. It is not absolutely necessary that electromagnetic lateral forces F.sub.EMS1, F.sub.EMS2 are already generated at the entry on both sides of the transport unit Tn. However, the electromagnetic lateral forces F.sub.EMS1, F.sub.EMS2 must be controlled in the transfer region by the stator currents i.sub.A1, i.sub.A2 at any time so that the required steering force F.sub.L is produced in the desired direction and with the required magnitude. In order to ensure a defined position of the transport unit Tn over the entire length of the transfer position U it is, however, advantageous if the electromagnetic lateral forces F.sub.EMS1, F.sub.EMS2 are actively controlled on both sides along the entire length of the transfer position U.
(33) At the exit of the transport unit Tn from the transfer position U (bottom of
(34) However, the transfer position U does not have to be implemented as a switch point, but may also be implemented as a transfer from one transport section Am to another transport section An, such as for example the transfer position U1 in
(35) Thus with the driving coils 7, 8 provided for the propulsion of the transport unit Tn the respective magnetic flux .sub.1, .sub.2 can be controlled in a transfer position U on both sides of the transport unit Tn by means of defining stator currents i.sub.A1, i.sub.A2, in order to generate a steering effect L which guides the transport unit Tn along one of the two transport sections Am, An in the transfer position. In this case the propulsive force F.sub.V can be maintained unchanged. This inventive idea can also be used in yet another advantageous way. This is explained with reference to
(36) As already described in detail above, in the transfer position U two transport sections Am, An meet one another. By the supply of the stator currents i.sub.A1, i.sub.A2 the driving coils 7, 8 in co-operation with the excitation magnets 4, 5 on both sides of the transport line generate propulsive force-forming electromagnetic force components F.sub.EMV1, F.sub.EMV2, which add up to the total propulsive force F.sub.V of the transport unit Tn, that is to say F.sub.V=F.sub.EMV1+F.sub.EMV2. If the propulsive force-forming electromagnetic force components F.sub.EMV1, F.sub.EMV2 are of the same magnitude, the transport unit Tn is torque-free about a vertical axis of the transport unit Tn, on the assumption that it is constructed symmetrically about the longitudinal axis in the direction of movement. However, if the propulsive force-forming electromagnetic force components F.sub.EMV1, F.sub.EMV2 are of different magnitudes, a steering torque M.sub.L acts on the transport unit Tn about the vertical axis, as illustrated in
(37) The propulsive force F.sub.V is normally controlled by means of the position s of the transport unit Tn along the transport line, so that the transport unit Tn is at the set position at any time. Thus the current speed and the acceleration of the transport unit Tn is also controlled indirectly.
(38) As is known, the propulsive force-forming electromagnetic force components F.sub.EMV1, F.sub.EMV2 result directly from the propulsive force-forming component i.sub.Aq1, i.sub.Aq2 of the respective introduced stator current i.sub.A1, i.sub.A2 by multiplication by a known force constant K.sub.f. Without restricting the generality it is assumed hereafter that the electrical components of the long stator linear motor are configured to be the same on both sides, so that the force constant K.sub.f is also of the same magnitude on both sides. This results in the propulsive force-forming electromagnetic force components F.sub.EMV1, F.sub.EMV2 to.sub.FEMV1=K.sub.f.Math.i.sub.Aq1 and F.sub.EMV2=K.sub.f.Math.i.sub.Aq2. The propulsive force-forming component i.sub.Aq1, i.sub.Aq2 of the respective introduced stator current i.sub.A1, i.sub.A2 are controlled in a controller by means of the position error E of the transport unit Tn, in order to generate the required propulsive force F.sub.V. In this case the position error E is given as the difference between a desired position s.sub.soll and an actual position s.sub.ist, E=s.sub.solls.sub.ist. In this case the actual position s.sub.ist is detected by known means. Thus F.sub.EMVj=K.sub.f.Math.i.sub.Aqj=K.sub.f.Math.K.Math.E=K.sub.f.Math.K (s.sub.j,solls.sub.j,ist) generally applies, with a control constant K. When it is also considered that the actual positions of the transport unit Tn must be the same on both sides, that is to say s.sub.1,ist=s.sub.2,ist, then it follows that F.sub.EMV1F.sub.EMV2=K.sub.f.Math.K.Math.(s.sub.1,solls.sub.2,soll).
(39) If the desired positions of the two sides of the transport unit Tn are modified in each case by a modification factor s.sub.1, s.sub.2, that is to say (s.sub.1,soll+s.sub.1 and s.sub.2,soll+s.sub.2), then a desired steering torque M.sub.L can be set by means of the modification factor. With the assumption s.sub.1,soll=s.sub.2,soll this then results in F.sub.EMV1F.sub.EMV2=K.sub.f.Math.K.Math.(s.sub.1s.sub.2) and the steering torque M.sub.L=(F.sub.EMV1F.sub.EMV2).Math.x=K.sub.f.Math.K.Math.(s.sub.1s.sub.2).Math.x.
(40) In a preferred embodiment the modification factor s/2 is added on one side and subtracted on the other side, resulting directly in the relationship F.sub.EMV1F.sub.EMV2=K.sub.f.Math.K.Math.(s.sub.1,solls.sub.2,soll+s). In this case the assumption s.sub.1,soll=s.sub.2,soll can be made again, since it is interveneb by means of the modification factor s and the result is F.sub.EMV1F.sub.EMV2=K.sub.f.Math.K.Math.s. If the distance between the centers of the two air gaps is designated by 2 (
(41) The propulsive force F.sub.V of the transport unit Tn is controlled by the position control in the form of the desired position presetting s.sub.1,soll, s.sub.2,soll. By setting the modification factor s, or the modification factors s.sub.1, s.sub.2, propulsive force-forming electromagnetic force components F.sub.EMV1=K.sub.f.Math.K s/2 and F.sub.EMV2=K.sub.f.Math.K s/2 or F.sub.EMV1=K.sub.f.Math.K s.sub.1 and F.sub.EMV2=K.sub.f.Math.K s.sub.2 are generated which are superimposed on the original propulsive force-forming electromagnetic force components by the position control in the form of the desired position presetting s.sub.1,soll, s.sub.2soll and thus also on the propulsive force F.sub.V and which generate a desired steering torque M.sub.L. In this case it is naturally sufficient that a propulsive force-forming electromagnetic force component F.sub.EMV1, F.sub.EMV2 is superimposed on only one side in order to generate a steering torque M.sub.L.
(42) By the use of a modification factor s/2 it can be ensured in a simple manner that the propulsive force F.sub.V as the sum of the two propulsive force-forming electromagnetic force components F.sub.EMV1, F.sub.EMV2 is not influenced. Thus then the forward movement of the transport unit Tn is not influenced by the introduction of a steering torque M.sub.L.
(43) The steering torque M.sub.L can now be used as a steering effect L in a transfer position U in order to move the transport unit Tn along a desired transport section A, as is explained with reference to
(44) Naturally the method using the steering force F.sub.L and the method using the steering torque ML can also be combined, as indicated in
(45) The application of a sufficient steering force F.sub.L and/or of a sufficient steering torque M.sub.L naturally is in principle necessary only until the guide elements of the transport unit Tn, for example rollers, wheels, sliding surfaces, magnetic bearings, or the like, act reliably on the desired transport section A. Thus a defined position of the transport unit Tn is ensured and the active control of the driving coils 7, 8 for application of the steering effect L (steering force F.sub.L and/or steering torque M.sub.L) can be ended.
(46) The control concept for the transport device 1 and thus also for the transfer position U according to the invention will now be explained with reference to
(47) A higher-level control unit 10 is responsible for the movement of the transport units Tn in the long stator linear motor along the transport line. Thus the control unit 10 controls the movement of the transport units Tn, for example by the setting of desired position values s.sub.soll, and thus also controls the speed and acceleration of the transport units Tn. Likewise the higher-level control unit 10 is also responsible for guiding the transport unit Tn along the transport device 1 and thus also for steering the transport units Tn in transfer positions U. Thus the control unit 10 also controls the steering effect L acting on the transport unit Tn, for example by setting of desired values of the magnetic flux .sub.soll, and thus determines the transport line along which the transport units Tn move in the transport device 1. For each of the moving transport units Tn the higher-level control unit 10 sets corresponding desired values for the position s.sub.soll and the magnetic flux .sub.soll.
(48) A segment control unit 11n, 11.sub.n+1, which controls the driving coils 7, 8 of the respective transport segment TSn, TSn+1 individually with a stator current i.sub.A, is associated with each transport segment TSn, TSn+1, or generally with a group of driving coils 7, 8 or also with each driving coil 7, 8, of a transport section An. A separate segment control unit 11n, 11.sub.n+1 can of course be provided for the driving coils 7, 8 on each side, wherein the segment control units 11.sub.n, 11.sub.n+1 on each side can also be connected to one another by means of a data line and can exchange data with one another. Each segment control unit 11.sub.n, 11.sub.n+1 generates from the desired value settings for the position s.sub.soll and the magnetic flux .sub.soll a stator current i.sub.A which is supplied to the driving coils 7, 8. Preferably only the driving coils 7, 8 which interact with the transport unit Tn, or the excitation coils 4, 5 thereof, are controlled. The stator current i.sub.A is a current vector (current space vector) which comprises a propulsive force-forming component i.sub.Aq for generating the propulsive force F.sub.V and which causes a magnetic flux . In the transfer position U modified propulsive force-forming electromagnetic force components F.sub.EMV1, F.sub.EMV2 and/or lateral force-forming electromagnetic force components F.sub.EMS1, F.sub.EMS2 which cause the required steering effect L can be introduced by means of the current vectors i.sub.A1, i.sub.A2. Thus in co-operation with the excitation magnets 4, 5 of the transport unit Tn, as described, at any time the stator current vector i.sub.A generates the desired action on the transport unit Tn, in particular a propulsive force F.sub.V and potentially a steering effect L (steering force F.sub.L and/or steering torque M.sub.L).
(49) In a segment control unit 11, a steering controller RL for controlling the steering effect L and a position controller RP for controlling the position s are implemented for each driving coil 7, 8, as illustrated in