Outdoor Radio Units With Integrated Solar Cells
20210050632 ยท 2021-02-18
Inventors
Cpc classification
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H04B1/1036
ELECTRICITY
H05K7/20145
ELECTRICITY
H01L31/046
ELECTRICITY
International classification
H01M10/46
ELECTRICITY
Abstract
A radio unit for a cellular radio access network comprises electronic circuits including a cellular transceiver, a housing enclosing the transceiver circuit, and one or more flexible, thin-film solar cells or folia integrated with the housing or sprayed onto housing to convert solar radiation into electrical energy. The one or more area of solar cells can be used to provide power to the transceiver circuit or cooling fans to offset power consumption from the power gird.
Claims
1-23. (canceled)
24. A radio unit for use in a cellular radio access network, the radio unit comprising: electronic circuits including a cellular transceiver circuit; a housing enclosing the electronic circuits; and one or more thin-film solar cells integrated with the housing to convert solar radiation into electrical energy.
25. The radio unit of claim 24, further comprising a power circuit configured to power the electronic circuit using direct solar energy generated by the flexible, thin-film solar cells.
26. The radio unit of claim 25: wherein the power circuit includes a battery for storing energy generated by the flexible, thin-film solar cells; and wherein the energy stored by the battery is used to power the electronic circuits.
27. The radio unit of claim 24, further comprising one or more fans configured to generate an air flow to provide forced convective cooling of the radio unit.
28. The radio unit of claim 27, further comprising a power circuit configured to supply power to the one or more fans.
29. The radio unit of claim 28: wherein the power circuit includes a battery for storing energy generated by the flexible, thin-film solar cells; and wherein the energy stored by the battery is used to power the one or more fans.
30. The radio unit of claim 27: further comprising a heat sink having a plurality of fins for dissipating heat from the radio unit; wherein the one or more fans are arranged to generate an air flow across the fins of the heat sink.
31. The radio unit of claim 30: wherein the housing comprises a cover configured to shield the heat sink from solar radiation and form an air flow channel; and wherein the solar cells are integrated with the cover.
32. The radio unit of claim 31, wherein the fans are attached to the cover.
33. The radio unit of claim 24, further comprising one or more antennas or antenna elements enclosed within the housing.
34. The radio unit of claim 33, wherein the flexible, thin-film solar cells are arranged on the housing to avoid blocking radio frequency (RF) signals transmitted and received by the one or more antennas or antenna elements.
35. The radio unit of claim 33, wherein the solar cells are arranged on the housing to provide a window for radio frequency signals.
36. The radio unit of claim 33, wherein the flexible, thin-film solar cells comprise organic polymer solar cells that are transparent to RF signals transmitted or received by the transceiver circuit.
37. A method of generating power for a radio unit in a cellular radio access network; the radio unit including electronic circuits enclosed within a housing; the method comprising: converting solar radiation incident on the housing of the radio unit into electricity using thin-film solar cells integrated with the housing; and supplying power generated by the solar cells to an electrical device in the radio unit.
38. The method of claim 37, wherein the supplying power comprises supplying power generated by the thin-film solar cells to the electronic circuits.
39. The method of claim 37, wherein the supplying power comprises: using energy generated from the thin-film solar cells to charge an energy storage device; and using energy stored in the energy storage device to power the electronic circuits.
40. The method of claim 37, wherein the supplying power comprises supplying power to power one or more cooling fans.
41. The method of claim 40, wherein the supplying power to power one or more cooling fans comprises: using energy generated from the thin-film solar cells to charge an energy storage device; and using energy stored in the energy storage device to power the one or more cooling fans.
42. The method of claim 40: wherein the radio unit comprises a heat sink having a plurality of fins; and further comprising operating the one or more cooling fans to generate an air flow across the plurality of fins of the heat sink.
43. The method of claim 37, further comprising transmitting and receiving radio frequency (RF) signals using one or more antennas enclosed within the housing.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0022]
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DETAILED DESCRIPTION
[0033]
[0034] The radio unit 100, described in more detail below, contains electronic circuits for transmitting and receiving radio frequency signals. Each radio unit 100 couples to one or more antennas or antenna elements, which may be part of the radio unit 100 or may be physically separate from the radio unit 100. The electronic circuits include integrated digital and analog printed circuit boards (PSBs), for generating, transmitting and receiving radio frequency (RF) signals. The radio unit 100 as herein described is commonly known as a remote radio unit (RRU), a remote base transceiver station (BTS), an antenna integrated radio (AIR), or an active antenna system (AAS). The radio units 100 are exposed to ambient temperatures and solar radiation. Additionally, due to non-efficiency of high thermal flux components on the printed circuit boards (PCBs), such as RF power amplifiers, transceivers, and power converters, mounted, the radio units 100 generate a lot of heat that needs to be continuously removed. Temperature management is an important consideration in the design and operation of the radio units 100. The radio units 100 should be designed to operate for long periods of time without overheating or malfunctioning due to excessive temperature.
[0035] Conventional radio units 100 typically include a metal or plastic housing hardened for outdoor environments and painted with light color reflective paints to reflect solar radiation. Heat sinks can be provided to dissipate heat generated by the electronic circuits or absorbed by the housing to the ambient environment through natural convection. In some cases, cooling fans may be provided to cool the radio unit by forced convention. Power for the radio units is typically provided from a power grid. Battery backups may be provided for temporary power outages.
[0036] In the last two decades, there has been a lot of advancement in the field solar cell technology (photovoltaic cells made of various semiconductor compound based, e.g., on gallium arsenide, cadmium telluride, polymers, etc.) and ways to harvest the daylight in more efficient ways. A solar cell is an electrical device that converts light energy into electrical current and voltage by the photo-voltaic effect. New solar photovoltaic nano-material cells are light in weight, flexible, efficient in low light usage, and very thin in physical terms. These new solar cells are available at low cost with efficiency of up to 35%. Most recently, advancements have been made in developing organic solar sensitive materials. Many organic-based polymers (metal element-free organic dye-sensitized) solar cells with lower efficiency (up to 14% efficiency) are emerging as an alternative to photovoltaic devices.
[0037] Solar cells have not previously been used in outdoor radio units 100 for a number of reasons. First, the housings or enclosures for conventional radio units 100 are designed to minimize heat absorption. Solar cells, in contrast, are designed to absorb visible light while significant portions of invisible (to us) infrared light are absorbed as heat, and thus will increase the solar load on the radio unit 100. Secondly, the materials used in most solar cells interfere with radio frequency signals transmitted and/or received by the radio unit. These potential drawbacks are mitigated in embodiments of the present disclosure to enable integration of the solar cells into the housing or enclosure of the radio unit 100 for offsetting the energy consumption of the radio unit with the goal of reducing the carbon footprint of the radio unit 100. Once the efficiency of new solar cell materials increases, solar power could be the sole source of electricity for outdoor radio units used in wireless communication networks.
[0038] One aspect of the disclosure comprises methods and apparatus for offsetting the power consumption of the radio unit 100 and reducing the carbon footprint of the radio unit 100. In embodiments of the disclosure, thin-film solar cells are incorporated into the housing of the radio unit 100 to offset the energy consumption of the radio unit 100, i.e. to reduce the energy supplied to the radio unit 100 by the power grid. The energy generated from the solar cells may be used to power the electronic circuits in the radio unit 100, which will reduce the amount of power taken from the power grid and reduce operating costs for the radio unit 100. The energy generated from the solar cells may also offset power taken from the power grid and used for cooling the radio unit 100 during the peak sun hours in the diurnal cycle. In some embodiments, the energy generated by the solar cells may be used to power cooling fans for more efficient thermal management. The more efficient thermal management will, in turn, reduce failures in the radio unit due to excessive temperatures.
[0039]
[0040] The electronic circuits 120 are disposed within the housing 110. The electronic circuits 120 comprise power converters, RF power amplifiers, RF transceivers, and other circuitry necessary to transmit and receive RF signals. The electronic circuits 120 may include several transceivers to enable the radio unit 100 to operate at multiple frequencies and/or to serve multiple user terminals in the cellular network. The transceiver circuit or circuits in the radio unit 100 couple to one or more external antennas or antenna elements (not shown in
[0041] The solar cells 130 are affixed or applied to the outer surface of the housing 110. The manner in which the solar cells 130 are affixed or applied to the housing 110 is not a material aspect of the disclosure. The solar cells 130 may be laminated to the housing 110 or adhered to the housing 110 by suitable adhesive materials. In some embodiments, an organic polymer film may be sprayed or deposited on the outer surface of the housing 110. In other embodiments, the solar cells 130 can be mounted in a frame that forms a part of the housing 110, or that is secured to the housing 110 by suitable fasteners (e.g. screw-type fasteners, rivets, etc.). If the housing 110 is made of plastic, the solar cells 130 can be molded into or co-molded with the housing 110. The solar cells 130 are preferably located on an area of the housing that is exposed to direct solar radiation to maximize the amount of electrical energy that is generated.
[0042] An auxiliary power circuit 140 couples the solar cells 130 to the electronic circuits 120 in the housing 110 so that energy generated by the solar cells 130 can be used to power the electronic circuits 120 and offset the power taken from the power grid. Exemplary embodiments of the auxiliary power circuit 140 are described in more detail below. Generally, the energy generated by the solar cells 130 may be used to directly power the electronic circuits 120, or indirectly power the electronic circuits 120 by charging a solar battery that stores power and supplies the power to the electronic circuits 120.
[0043]
[0044]
[0045] If the organic polymer films are used as solar cells for generating electrical power, as they are transparent to RF signals, they can be used over the entire antenna surface in a radio unit 100. In that case there is no need to form a window through which the RF signals are transmitted or received.
[0046] Those skilled in the art will appreciate that the various features of the radio unit 100 shown in
[0047]
[0048] The solar cells 130 may comprise conventional silicon-based solar cells or organic solar cells. Most conventional solar cells 130 are made of crystalline silicon such as polysilicon and monocrystalline silicon with single junction or multiple junction solar cells Organic solar cells are a type of solar cell that uses organic electronics made from conductive organic polymers and/or small organic molecules. The most common type of organic solar cells is organic polymer solar cells (metal element-free organic dyes). An advantage of organic polymer solar cells is that they are inexpensive to manufacture in large quantities and are flexible. Some organic polymer films are also transparent to RF radiation and therefore can be used for absorption of solar energy over RF antenna elements, which is advantageous for use in a radio unit 100.
[0049] Thin-film solar cells 130 can be made using both silicon-based materials and organic materials by depositing one or more thin layers of photovoltaic film or folia on a substrate, such as glass, plastic or metal. Film thickness may vary from a few nanometers to tens of micrometers. Materials used for thin-film solar cells include cadmium telluride, copper indium gallium selenide, and amorphous thin-film silicon. Currently, thin-film solar cells are less efficient than conventional crystalline silicon solar cells, but the thin-film technology is rapidly improving. The thin-film solar cells 130, however, are more easily applied or affixed to the housing 110 of the radio unit 100 and result in a much smaller form factor.
[0050]
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[0054] The solar cover 118 with the integrated solar cells 130 and fans 150 can be offered as add-on solar cooling system and offered to customers as a standalone system. The add-on solar cover 118 may be considered as a field replaceable/addable unit (FRU) that is easy to attach before radio unit 100 is mounted on the pole or wall. The add-on cover 118 provide customers with a green product that uses solar, renewable energy, and has lead form factor. The customer will have the same number of steps, as it has today, as the solar shield array of fans will be stand-alone unit.
[0055] The add-on solar cover 118 provides improved thermal management allowing temperatures of the electronics to be reduced up to 8 to 10 C. The improved cooling will result in improved reliability and longer life expectancy for the radio unit 100.
[0056] The add-on solar cover 118 is particularly interesting for future products/sites (5G, etc.), where covers may be introduced on site level and cover multiple high frequency radio products. This option is especially interesting with advances of organic-based polymer (metal element-free organic dyes) that can be used for absorption of solar energy without interfering with RF antenna elements.
[0057]
[0058] In some embodiments, the power generated by the solar cells 130 is used to directly power the electronic circuits 120. In other embodiments, the power supplied by the thin-film solar cells 130 is used to indirectly power the electronic circuits 120 by charging a battery 148 that supplies power to the electronic circuits 120.
[0059] In some embodiments, the power generated by the solar cells 130 is used to directly power the one or more fans 150. In other embodiments, the power generated by the solar cells 130 is used to indirectly power the fans 150 by charging a battery 148 that supplies power to the fans 150.
[0060] In some embodiments, supplying power to the fans 150 comprises supplying power to the fans 150 when a monitored temperature reaches a predetermined threshold. In this case, the power to the fans 150 may be directed to the battery 148 when the temperature falls below the predetermined threshold.
[0061] In some embodiments, supplying power to the electronic circuits 120 comprises supplying power to the electronic circuits 120 when the power consumption of the electronic circuit or load is high. In this case, the power generated by the solar cells 130 can be directed to the battery 148 for storage when the energy consumption or load of the electronic circuits 120 is low.
[0062] In some embodiments, the method further comprises transmitting and receiving RF signals using one or more antennas or antenna elements 160 enclosed within the housing 110. The RF signals transmitted or received by the radio unit 100 may pass through a section of the housing 110 not covered by the thin-film solar cells 130. In one embodiment, the RF signals transmitted and received by the antennas or antenna elements 160 pass through a window formed by the solar cells 130. In other embodiments, the thin-film solar cells 130 comprise RF transparent organic polymer cells and the RF signals pass through the thin-film solar cells 130.
[0063] It is estimated that with current technology, the solar cells 130 can now provide up to 10% of the radio unit's power consumption. With future advances in solar cell technology, the solar cells 130 may provide a greater amount of the total power used or even replace power from the electrical grid for lower power, smaller outdoor radio units. The power generated by the solar cells 130 may be used as part of a thermal management system to manage the temperature within the housing 110 of the radio unit 100 and to offset power drawn from the power grid for cooling of the radio unit 100. Using power from the solar cells 130 to more effectively cool the radio unit 100 will prevent overheating or failures due to excessive heat, and extend the life expectancy of the radio unit 100.
[0064] The radio unit 100 as herein described uses solar cells to offset the energy drawn by the radio unit 100 from the power grid. The energy may be used to power a transceiver circuit in the radio unit 100, or to power one or more cooling fans 150. Using solar cells 130 to offset power drawn from the power grid reduces the operating cost of the radio unit 100 and may, in some cases, provide for more efficient cooling of the radio unit 100, which results in fewer heat related malfunctions and longer life expectancy. Also, with thin-film solar cells/folias 130, the form factor of the radio unit 100 can be kept small, which will be attractive to many customers.
[0065] Some of the embodiments contemplated herein are described with reference to the accompanying drawings. Other embodiments, however, are contained within the scope of the subject matter disclosed herein. The disclosed subject matter should not be construed as limited to only the embodiments set forth herein; rather, these embodiments are provided by way of example to convey the scope of the subject matter to those skilled in the art.