ROBOT WITH MAGNETIC WHEELS FOR CLEANING SHIP HULLS
20210047016 ยท 2021-02-18
Inventors
Cpc classification
B63B59/08
PERFORMING OPERATIONS; TRANSPORTING
B60K2007/0092
PERFORMING OPERATIONS; TRANSPORTING
B08B9/023
PERFORMING OPERATIONS; TRANSPORTING
B60G7/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60G7/00
PERFORMING OPERATIONS; TRANSPORTING
B60K7/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The application describes a device in the form of a robot for performing operations on ship hulls. The robot comprises magnetic wheels enabling the robot to adhere to ferrous hulls via magnetic forces and a suspension arrangement for supporting the wheels on a body of the robot and for allowing the robot to travel over uneven surfaces. The wheels include a first pair of wheels and a second pair of wheels, with the pairs of wheels spaced apart from one another along a length of the robot. The suspension arrangement comprises a suspension pivot mechanism allowing a line extending between the centers of the first pair of wheels to rotate relative to a line extending between the centers of the second pair of wheels, along with a camber pivot mechanism for each wheel, with the camber pivot mechanism allowing the axis of rotation of the wheel to rotate relative to the axes of rotation of the other wheels in order that the wheel can align its axis of rotation with the surface of the hull. The magnetic forces for attaching the wheel to the hull act to rotate the suspension pivot mechanism and camber pivot mechanisms. The robot can therefore maintain a secure contact with the hull as it travels over the hull.
Claims
1. A robot for performing operations on a ferrous hull of a ship, the robot comprising: a plurality of magnetic wheels configured to enable the robot to adhere to the ferrous hull via magnetic forces; and a suspension arrangement configured to support the plurality of magnetic wheels on a body of the robot and configured to allow the robot to travel over uneven surfaces; wherein the plurality of magnetic wheels comprises a first pair of wheels and a second pair of wheels, with the first and second pairs of wheels being spaced apart from one another along a length of the robot; wherein the suspension arrangement comprises a suspension pivot mechanism allowing a line extending between centers of the first pair of wheels to rotate relative to a line extending between centers of the second pair of wheels; wherein the suspension arrangement also comprises a camber pivot mechanism for each wheel of the plurality of magnetic wheels, with the camber pivot mechanism for each wheel allowing an axis of rotation of the wheel to rotate relative to axes of rotation of each other wheel of the plurality of magnetic wheels so that the wheel can align its axis of rotation with a surface of the ferrous hull; and wherein the magnetic forces for adhering each wheel of the plurality of magnetic wheels to the ferrous hull act to rotate the suspension pivot mechanism and the camber pivot mechanism for each wheel.
2. A robot as claimed in claim 1, wherein the camber pivot mechanism for each wheel of the plurality of magnetic wheels lacks any bias in a pivot thereof.
3. A robot as claimed in claim 1, wherein for each wheel of the plurality of magnetic wheels, the camber pivot mechanism forms a part of a wheel module that joins the wheel to the robot, wherein the wheel module comprises an axle for the wheel, with each wheel having an individual axle that is able to rotate via the camber pivot mechanism in order to change the orientation of the individual axle relative to the individual axles of the other wheels.
4. A robot as claimed in claim 1, wherein for each wheel of the plurality of magnetic wheels, the camber pivot mechanism comprises a bracket and a stirrup member that supports the bracket, wherein a camber pivot joins the bracket to the stirrup member.
5. (canceled)
6. A robot as claimed in claim 4, wherein: for each wheel of the plurality of magnetic wheels, the camber pivot has an axis of rotation that is perpendicular to the axis of rotation of the wheel; and for each wheel of the plurality of magnetic wheels, the axis of rotation of the camber pivot is positioned to be closer to the surface of the ferrous hull than the axis of rotation of the wheel when the robot is in use.
7. (canceled)
8. A robot as claimed in claim 1, wherein for each wheel of the plurality of magnetic wheels, the suspension pivot mechanism includes a pivot provided on a pivoted beam with one of the first pair of wheels or the second pair of wheels mounted to the pivoted beam, wherein the pivoted beam can rotate relative to the other of the first pair of wheels or the second pair of wheels.
9. A robot as claimed in claim 1, wherein the suspension pivot mechanism lacks any bias in a pivot thereof.
10. A robot as claimed in claim 1, wherein the robot further comprises a steering mechanism that allows for the wheels of at least one of the first pair of wheels or the second pair of wheels to rotate about an axis extending normal to contact surfaces of the wheels.
11. A robot as claimed in claim 1, wherein the robot further comprises a steering mechanism that allows for the wheels of both the first pair of wheels and the second pair of wheels to each rotate about an axis extending normal to the contact surfaces of the wheels, wherein for each wheel of the first pair of wheels and the second pair of wheel, the camber pivot mechanisms rotate mechanism rotates along with the wheel.
12. A robot as claimed in claim 10, wherein for each wheel of the plurality of magnetic wheels that is steerable, the steering mechanism includes a steering arm and a yoke for each steerable wheel, wherein the yoke is configured to permit rotation of the steerable wheels without a shift in position of the steerable wheels.
13. A robot as claimed in claim 1, comprising hub motors for driving rotation of the plurality of magnetic wheels, wherein for each wheel of the plurality of magnetic wheels having a hub motor coupled thereto, the hub motors moves with the wheel as the wheel changes camber.
14. A robot as claimed in claim 1, wherein each wheel of the plurality of magnetic wheels comprises a resilient layer on a surface of the wheel.
15. A robot as claimed in claim 14, wherein for each wheel of the plurality of magnetic wheels, the resilient layer has a thickness of less than 2% of a diameter of the wheel.
16. A robot as claimed in claim 1, wherein the plurality of magnetic wheels in combination with the camber pivot mechanism are removable from the robot as one module.
17. A robot as claimed in any preceding claim 1, wherein diagonally opposite wheels of the plurality of magnetic wheels and corresponding camber pivot mechanisms include identical and interchangeable components.
18. A robot as claimed in claim 1, being devoid of any element or mechanism other than the plurality of magnetic wheels for securing the robot to the ferrous hull.
19. A robot as claimed in claim 1, wherein the robot further comprises a cleaning mechanism and the robot is configured for cleaning a surface of the ferrous hull.
20. A robot as claimed in claim 19, wherein the cleaning mechanism comprises a cylindrical brush with an axis of the cylindrical brush being generally parallel to the surface of the ferrous hull and with the cylindrical brush being arranged to rotate about its axis to apply a cleaning action to the surface of the ferrous hull when the cylindrical brush is in contact with the surface of the ferrous hull.
21. A robot as claimed in claim 20, wherein the cylindrical brush is mounted forward of the plurality of magnetic wheels such that during forward movement of the robot, the cylindrical brush acts on the ferrous hull before either of the first pair of wheels or the second pair of wheels contacts the ferrous hull.
22. (canceled)
23. A robot for performing operations on a ferrous hull of a ship, the robot comprising: a plurality of magnetic wheels configured to enable the robot to adhere to the ferrous hull via magnetic forces; wherein the plurality of magnetic wheels comprises a first pair of wheels and a second pair of wheels, with the first and second pairs of wheels being spaced apart from one another along a length of the robot; wherein each wheel of the plurality of magnetic wheels is provided within a wheel module that is removable from the robot, the wheel module comprising one or more suspension components and one or more steering components; and wherein diagonally opposite wheel modules of the robot are identical to one another.
24. (canceled)
25. A robot as claimed in claim 23, wherein for each wheel of the plurality of magnetic wheels, the wheel module includes a camber pivot mechanism for the wheel and identical components in diagonally opposite wheel modules comprise at least some parts of the camber pivot mechanism.
26-29. (canceled)
Description
[0042] Certain preferred embodiments will now be described by way of example only and with reference to the accompanying drawings, in which
[0043]
[0044]
[0045]
[0046]
[0047]
[0048]
[0049]
[0050]
[0051] As shown in the Figures, a wheeled underwater robot 1 is proposed for purposes such as cleaning (grooming) the painted hulls of marine vessels. The wheels 4 of the robot are magnetic, in order to adhere to ferrous hulls. The robot 1 is driven by the wheels 4, and the wheels 4 are driven by electric motors 9 through reduction gears, both of which are fitted to the wheels 4 with some components inside the wheels 4. The expression wheel hub drive is commonly used for this type of propulsion system.
[0052] The wheels 4 are steered about axes perpendicular to the robot chassis 2, i.e. generally perpendicular to the hull surface since the robot chassis 2 will often sit perpendicular to the hull surface.
[0053] During a cleaning operation, the robot 1 traverses the hull surface 25 under the hull and at the sides, as well as the bilge in-between the sides and the bottom of the hull. It grips to the hull surface using only the magnetic wheels 4, i.e. there are no other mechanisms to adhere the robot 1 to the hull in this example embodiments.
[0054] The robot 1 will be stationary at a robot station (not shown in the Figures). The robot station will be positioned on the vessel above the sea level. It allows for parking of the robot 1 between the operations. In other words the robot 1 will traverse the side of the hull before and after the required operations and it will return to be garaged in the robot station once the operation has been completed.
[0055] Since the magnet wheels 4 are the mechanism use to adhere the robot 1 to the hull then they are configured to meet the following requirements: [0056] Hold the robot 1 against the gravity forces in all positions, such as when being at the side of the hull, or under it. [0057] Hold the robot against fluid forces such as from waves, currents, movement of the ship etc. [0058] Provide sufficient adhesive force to the wheel 4 to generate enough friction between the wheel 4 and the hull to enable the necessary propulsion force (moment, torque) to be transmitted. [0059] Stay in contact with the hull during adverse geometrical conditions, such as when traversing the bilge area at an angle, or when going over geometrical irregularities of the hull, such as dents and protrusions such as welds, pipe exits and so on.
[0060] The magnetic wheels 4 include permanent magnets arranged around the circumference of the wheel and held on a metal housing, for example as shown in
[0061] The proposed robot 1 further includes a wheel suspension arrangement as described in more detail below, with the suspension arranged to ensure that forces are equalised between the wheels as well as being kept relatively constant across the width of the wheel. The embodiment of
[0062] This arrangement can be expanded to have one or more further pairs of wheels, with the further pair(s) of wheels each mounted on pivoting beams similar to the pivoting beam of
[0063] In the case of both the four and six wheel examples (and indeed if further pairs of wheels are added) the combination of pivoting beam suspension and a camber pivot mechanism for each wheel means that all wheels of the robot contact an uneven hull surface with an equal force, in a camber compensating arrangement for each wheel according to the above.
[0064] The features of the robot will now be described in more detail with reference to the Figures. It should be noted that references to vertical in the description of the robot are in relation to a vertical of the robot, i.e. perpendicular to the surface on which the robot stands, and independent of the direction of the gravity force.
[0065] In
[0066]
[0067] The robot 1 includes a suspension arrangement of which one part is provided by the ability of the two beams 5 (and all elements of the beam assemblies 7) to pivot relative to one another. Thus, one beam 5 is rigidly fixed to the chassis 2, whereas the other is mounted pivotably to the chassis 2. In this example the forward wheels 4 are rigidly fixed to the chassis 2 via the associated beam 5. This allows them to sit closer to the brush 6 without risk of the brush 6 obstructing the action of the suspension arrangement. The rear wheels 4 are pivotally fixed to the chassis 2, with the associated beam 5 being coupled to the chassis 2 via a pivot 24 as shown in
[0068]
[0069] The camber pivot mechanism, which forms another part of the suspension arrangement for the robot, includes (for each wheel) a bracket 10 that is fixed to the housing of the motor 9, and a stirrup 12 (a cradle-like structure in this example) that connects to the bracket 10 through a camber pivot 11, formed by pivot bolts at the fore and aft of the wheel 4. There are no springs or other resilient biasing mechanism that affects the freedom of the wheel 4 to rotate under the action of the camber pivot 11. The stirrup 12 is joined to the beam 5 via a steering mechanism. The wheel 4 is free to swivel relative to the beam 5 within a defined angle about a camber pivot axis defined by a line through the fore and aft pivot bolts. This camber pivot axis is perpendicular to the axis of rotation of the wheel 4 and would generally extend in the horizontal relative to a vertical axis of the robot 1. It would also usually sit parallel with the surface of the hull on which the robot 1 is placed. The camber pivot mechanism enables the wheel to adapt so it is always upright to the hull surface that it connects to, with maximum alignment of the wheel contact surface to the hull surface, even when this surface is uneven or is at an angle to the basic orientation of the robot chassis 2. This wheel camber compensation angle is limited to the specified angle in either rotary directions by the movement stop means 19 on the stirrup 12.
[0070] The stirrup 12 is rotatably fixed to the beam 5 through the housing 13, which is rigidly fixed with the beam 5 and forms an element of a steering mechanism for the wheel 4. The stirrup 12 may be produced by being formed from a flat bar. It may be laminated in the sense that it may have two or more such bars, and the bars may be of unequal length. This makes the cradle somewhat flexible in the fore and aft directions as well as in the vertical direction, albeit relatively stiff, and it allows for a wheel suspension which is stiffly sprung in some directions, however is sufficiently rigid about the vertical steering axis so that the direction of the wheel can be controlled. The resilience of this suspension may be tuned so that it has no significant negative influence on the driving, traction, adhesive and steering characteristics of the robot, and such that it does not add any bias or resilience in terms of the static forces in the suspension arrangement. However, it can be beneficial to allow for some absorption of dynamic impact loading in order to cushion the robot, particularly the electronics and electrics of the control- and power system, against blows from the wheel 4.
[0071] For each wheel a steering mechanism is provided, and as noted above this uses identical parts for diagonally opposite wheels. The steering mechanism allows for rotation of the stirrup 12 about the housing 13, and hence for rotation of the wheel about a generally vertical direction with reference to orientation of the robot 1 (more correctly with reference to orientation of the beam 5. A steering arm 14 at the top of the housing 13 is coupled to a shaft passing through the housing 13 and fixed to the top of the stirrup 12. This runs in bearings 22 in the housing 13. The steering arm 14 is connected to a steering input arm 16 through a drag link 15, such as via pivots or ball joints 23. This arrangement may be set up geometrically as a parallelogram mechanism, or the arms 14 and 16 may be set up non-parallel to create the so called Ackermann effect between a pair of steered wheels 4 on the same axis, as seen in a top view of the mechanism. The Ackermann effect, which among other things is about ensuring that the centres of the arc of movement of either wheel 4 intercept each other at the centre of the radius of the curve which is steered, may alternatively be created through the control system for the steering actuators 17. The purpose of this effect is to minimise sliding contact of the wheels 4 with the hull during steering movements. The steering actuators 17 are fixed to the beam 5, in other words they may be mounted to supports that form an integral part of the beam assembly 7 and they move along with the beam 5. In an alternative design a single steering actuator may connect to both wheels 4 of the beam assembly 17. The steering actuator 17 typically has an electric motor that drives the output steering arm 16 through a reduction gear. Further the actuator 17 may have integral end stops 21 that limit the steering angle of the arm 16, in both directions.
[0072] As noted above,
[0073] It should be noted that the components used for the wheels 4, motors 9, camber pivot mechanisms 10, 11, 12 and the steering mechanisms including the steering arm 14, bearings 22, housing 13, steering rod (drag link) 15 are formed into a module that can be detached from the beam 5. These modules are identical for diagonally opposite wheel modules to allow for interchangeability of components during manufacture and maintenance of the robot. The steering actuator 17 and actuator steering arm 16 may also be identical for diagonally opposite wheel modules, and could be similar for all four wheels in some cases. For directly opposite wheels (and hence also wheels on the same side of the robot) there may be a mirror symmetry for some parts, such as for the camber pivot mechanisms.
[0074]
[0075] This comes into effect independently of the position of the robot 1 on the hull surface 25, be it that the robot is inverted under the bottom of the hull, is at the side of the hull, or at the bilge portion between these areas. It is further understood that the magnetic adhesive force of each wheel is dimensioned to, in all positions, to negotiate the gravity force on the robot, as well as the forces from the seawater, such as waves, stream, or as induced by the fluid dynamical resistance when the robot is moving through the water. In addition the adhesion is dimensioned to cope with any reaction forces that stem from tools that the robot may be operating.
[0076]
[0077] As noted above it is possible to add further wheels.
[0078]