GRAIN DRYER AND METHOD FOR USING THE SAME

Abstract

There is provided a grain dryer in which the whole of a dryer main body can be made effective use of whether the grain dryer is used in either a circulation drying mode or in a continuous flow drying mode, the grain dryer including a dryer main body into which grains are loaded, a hot air chamber provided at one side of the dryer main body to supply hot air into an interior of the dryer main body, and an exhaust air chamber provided at the other side of the dryer main body to discharge hot air from the interior of the dryer main body, wherein the hot air chamber and the exhaust air chamber each have a plurality of upper and lower independent spaces, the corresponding spaces of the hot air chamber and the exhaust air chamber being disposed to be positioned substantially at a same height, and wherein the individual spaces of the hot air chamber communicate with corresponding hot air generators to execute separate supplies of hot air generated by the hot air generators into the individual spaces, and a height range in the interior of the dryer main body into which hot air is supplied from the spaces of the hot air chamber is defined as a drying section to dry grains loaded into the interior of the dryer main body.

Claims

1. A grain dryer comprising: a dryer main body into which grains are loaded; a hot air chamber provided at one side of the dryer main body to supply hot air into an interior of the dryer main body; and an exhaust air chamber provided at the other side of the dryer main body to discharge hot air from the interior of the dryer main body, grains loaded into the interior of the dryer main body being dried by hot air supplied from the hot air chamber, the hot air used to dry the grains being discharged from the exhaust air chamber, wherein the hot air chamber and the exhaust air chamber each have a plurality of upper and lower independent spaces, the corresponding spaces of the hot air chamber and the exhaust air chamber being disposed to be positioned substantially at a same height, and wherein the individual spaces of the hot air chamber communicate respectively with corresponding hot air generators to execute separate supplies of hot air generated by the hot air generators into the individual spaces, and a height range in the interior of the dryer main body into which hot air is supplied from the spaces of the hot air chamber is defined as a drying section to dry grains loaded into the interior of the dryer main body.

2. The grain dryer according to claim 1, wherein the hot air chamber and the exhaust air chamber are both divided into two upper and lower compartments by partitions provided substantially at same height positions within the individual chambers, allowing both the hot air chamber and the exhaust air chamber to have two upper and lower independent spaces.

3. The grain dryer according to claim 1, wherein hot air generated by the hot air generator is supplied to the lower space of the hot air chamber, and a height range in the interior of the dryer main body into which hot air is supplied from the lower space of the hot air chamber is defined as the drying section.

4. The grain dryer according to claim 1, wherein hot air generated by the hot air generators is supplied to all the spaces of the hot air chamber, and a height range in the interior of the dryer main body into which hot air is supplied from all the spaces of the hot air chamber is defined as the drying section.

5. The grain dryer according to claim 1, wherein hot air generated by the hot air generator is supplied to the upper space of the hot air chamber, and a height range in the interior of the dryer main body into which hot air is supplied from the upper space of the hot air chamber is defined as the drying section.

6. The grain dryer according to claim 1, wherein a hot air channel formed of a multiple aperture wall and opened at one end facing the hot air chamber and an exhaust air channel formed of a multiple aperture wall opened at the other end facing the exhaust air chamber are provided in the interior of the dryer main body, the hot air channel and the exhaust air channel being provided to extend horizontally between opposite side walls of the body, and with the hot air channel and the exhaust air channel forming a pair in an up-and-down direction, a plurality of the pairs of hot air channel and exhaust air channel are provided in a predetermined range in a height direction of the dryer main body, wherein each of the opening of the hot air channel and the opening of the exhaust air channel is provided with an opening and closing cover, while a level sensor configured to detect a storage amount of grains is provided at an upper portion of each of the pairs of hot air channel and exhaust air channel, and wherein the opening and closing covers are each controlled to be opened or closed based on results of detections of the level sensors to start drying grains loaded into the dryer main body sequentially from a lower portion of the dryer main body.

7. The grain dryer according to claim 6, wherein a height range in the interior of the dryer main body into which hot air is supplied from the spaces of the hot air chamber is defined as a drying section, and a rotary valve provided at a bottom portion of the dryer main body is started to operate after the level sensor positioned at an uppermost portion of the drying section detects that grains are loaded in an entire space of the drying section to thereby start unloading the grains from the dryer main body.

8. The grain dryer according to claim 1, wherein a first moisture meter configured to measure a moisture level of grains loaded into the dryer main body is provided before a loading port provided at an upper portion of the dryer main body, while a second moisture meter configured to measure a moisture level of grains unloaded from the dryer main body is provided after the rotary valve provided at the bottom portion of the dryer main body, and an operation speed of the rotary valve is controlled based on results of measurements by the first moisture meter and the second moisture meter to control a displacement of grains from the dryer main body, to thereby control a drying level of grains in the interior of the dryer main body.

9. A method for using the grain dryer according to claim 1 in a circulation drying mode, wherein hot air generated by the hot air generator is supplied to the lower space of the hot air chamber, and a height range in the interior of the dryer main body into which hot air is supplied from the lower space of the hot air chamber is defined as the drying section to dry grains loaded into the dryer main body, while a height range in the interior of the dryer main body into which hot air is to be supplied from the space of the hot air chamber other than the lower space thereof is defined as a storage section for tempering grains loaded into the dryer main body.

10. A method for using the grain dryer according to claim 1 in a continuous flow drying mode, wherein hot air generated by the hot air generators is supplied to all the spaces of the hot air chamber, and a height range in the interior of the dryer main body into which hot air is supplied from all the spaces of the hot air chamber is defined as the drying section to dry grains loaded into the dryer main body.

11. A method for using the grain dryer according to claim 1 in a continuous flow drying mode, wherein hot air generated by the hot air generator is supplied to the upper space of the hot air chamber, and a height range in the interior of the dryer main body into which hot air is supplied from the upper space of the hot air chamber is defined as the drying section to dry grains loaded into the dryer main body, while a height range in the interior of the dryer main body into which hot air is to be supplied from the space of the hot air chamber other than the upper space thereof is defined as a cooling section for cooling grains when finish drying is executed.

12. The grain dryer according to claim 2, wherein hot air generated by the hot air generator is supplied to the lower space of the hot air chamber, and a height range in the interior of the dryer main body into which hot air is supplied from the lower space of the hot air chamber is defined as the drying section.

13. The grain dryer according to claim 2, wherein hot air generated by the hot air generators is supplied to all the spaces of the hot air chamber, and a height range in the interior of the dryer main body into which hot air is supplied from all the spaces of the hot air chamber is defined as the drying section.

14. The grain dryer according to claim 2, wherein hot air generated by the hot air generator is supplied to the upper space of the hot air chamber, and a height range in the interior of the dryer main body into which hot air is supplied from the upper space of the hot air chamber is defined as the drying section.

15. The grain dryer according to claim 2, wherein a hot air channel formed of a multiple aperture wall and opened at one end facing the hot air chamber and an exhaust air channel formed of a multiple aperture wall opened at the other end facing the exhaust air chamber are provided in the interior of the dryer main body, the hot air channel and the exhaust air channel being provided to extend horizontally between opposite side walls of the body, and with the hot air channel and the exhaust air channel forming a pair in an up-and-down direction, a plurality of the pairs of hot air channel and exhaust air channel are provided in a predetermined range in a height direction of the dryer main body, wherein each of the opening of the hot air channel and the opening of the exhaust air channel is provided with an opening and closing cover, while a level sensor configured to detect a storage amount of grains is provided at an upper portion of each of the pairs of hot air channel and exhaust air channel, and wherein the opening and closing covers are each controlled to be opened or closed based on results of detections of the level sensors to start drying grains loaded into the dryer main body sequentially from a lower portion of the dryer main body.

16. The grain dryer according to claim 2, wherein a first moisture meter configured to measure a moisture level of grains loaded into the dryer main body is provided before a loading port provided at an upper portion of the dryer main body, while a second moisture meter configured to measure a moisture level of grains unloaded from the dryer main body is provided after the rotary valve provided at the bottom portion of the dryer main body, and an operation speed of the rotary valve is controlled based on results of measurements by the first moisture meter and the second moisture meter to control a displacement of grains from the dryer main body, to thereby control a drying level of grains in the interior of the dryer main body.

17. A method for using the grain dryer according to claim 2 in a circulation drying mode, wherein hot air generated by the hot air generator is supplied to the lower space of the hot air chamber, and a height range in the interior of the dryer main body into which hot air is supplied from the lower space of the hot air chamber is defined as the drying section to dry grains loaded into the dryer main body, while a height range in the interior of the dryer main body into which hot air is to be supplied from the space of the hot air chamber other than the lower space thereof is defined as a storage section for tempering grains loaded into the dryer main body.

18. A method for using the grain dryer according to claim 2 in a continuous flow drying mode, wherein hot air generated by the hot air generators is supplied to all the spaces of the hot air chamber, and a height range in the interior of the dryer main body into which hot air is supplied from all the spaces of the hot air chamber is defined as the drying section to dry grains loaded into the dryer main body.

19. A method for using the grain dryer according to claim 2 in a continuous flow drying mode, wherein hot air generated by the hot air generator is supplied to the upper space of the hot air chamber, and a height range in the interior of the dryer main body into which hot air is supplied from the upper space of the hot air chamber is defined as the drying section to dry grains loaded into the dryer main body, while a height range in the interior of the dryer main body into which hot air is to be supplied from the space of the hot air chamber other than the upper space thereof is defined as a cooling section for cooling grains when finish drying is executed.

Description

BRIEF DESCRIPTION OF DRAWINGS

[0035] FIG. 1 is a schematic front view of a grain dryer according to an embodiment of the present invention.

[0036] FIG. 2 is a schematic side view of the grain dryer illustrated in FIG. 1.

[0037] FIG. 3 is a schematic front sectional view of the grain dryer taken along a line A-A in FIG. 2.

[0038] FIG. 4 is a schematic side sectional view of the grain dryer taken along a line B-B in FIG. 1.

[0039] FIG. 5 is an explanatory diagram when the grain dryer in FIG. 1 is used in a circulation drying mode.

[0040] FIG. 6 is an explanatory diagram when the grain dryer in FIG. 1 is used in a continuous flow drying mode.

[0041] FIG. 7 is another explanatory diagram when the grain dryer in FIG. 1 is used in another continuous flow drying mode.

DESCRIPTION OF EMBODIMENT

[0042] An embodiment of the present invention will now be described with reference to the attached drawings.

[0043] FIG. 1 illustrates a schematic front view of a grain dryer according to an embodiment of the present invention. FIG. 2 is a schematic side view of the grain dryer illustrated in FIG. 1.

[0044] A grain dryer of this embodiment of the present invention includes a dryer main body 1, a hot air chamber 2 provided at one side of the dryer main body 1 to supply hot air into an interior of the dryer main body 1, and an exhaust air chamber 3 provided at the other side of the dryer main body 1 to exhaust the hot air from the interior of the dryer main body 1.

[0045] The hot air chamber 2 and the exhaust air chamber 3 are both divided into two upper and lower compartment by a partition wall 4 and hence both compartments have their own two upper and lower independent spaces. Then, an upper hot air chamber 2A and an upper exhaust air chamber 3A are disposed so that spaces defined therein are positioned substantially at the same height, and a lower hot air chamber 2B and a lower exhaust air chamber 3B are disposed so that spaces defined therein are positioned substantially at the same height.

[0046] The grain dryer includes two sets of burner and fan units 7, 7 each made up of a burner 5 as a hot air generator and an intake blower 6 configured to supply hot air generated by the hot air generator 5 to the hot air chamber 2.

[0047] The spaces of the upper and lower hot air chambers 2A, 2B communicate with the corresponding burner and fan units 7, 7, whereby hot air generated by the hot air generators 5 is supplied separately or independently into the corresponding spaces.

[0048] The grain dryer is further provided with two exhaust blowers 8, 8.

[0049] The spaces defined by the upper and lower exhaust air chambers 3A, 3B communicate respectively with the corresponding exhaust blowers 8, 8, and the hot air is adapted to be discharged from the spaces to an exterior of the grain dryer by the action of the exhaust blowers 8, 8.

[0050] The grain dryer of this embodiment of the present invention includes further a loading lift 11 and a circulation/unloading lift 12. These lifts are provided along the outer sides of the dryer main body 1 to extend vertically. An exit side of the circulation/unloading lift 12 is provided with a selector valve 13.

[0051] The loading lift 11 is a device for lifting up raw grain and loading them into the dryer main body 1 through a loading port provided at an upper portion thereof. The raw grain loaded into the dryer main body 1 is distributed or scattered uniformly by a diffuser, not shown.

[0052] The circulation/unloading lift 12 is adapted to lift up grain conveyed by a horizontal conveyor 15 provided below the dryer main body 1 and loads them through the loading port into the dryer main body 1 for circulation by switching over the selector valve 13. The grain loaded into the dryer main body 1 is distributed or scattered uniformly by the diffuser, not shown.

[0053] In addition, the circulation/unloading lift 12 is adapted to lift up grain conveyed by the horizontal conveyor 15 provided below the dryer main body 1 and unloads the grain to the following process such as a storage tank or the like, not shown, by switching over the selector valve 13.

[0054] FIG. 3 illustrates a schematic front sectional view of the grain dryer taken along a line A-A in FIG. 2. FIG. 4 illustrates a schematic side sectional view of the grain dryer taken along a line B-B in FIG. 1.

[0055] In an interior of the dryer main body 1, the grain dryer includes hot air channels 21 (a hot air louvers) opened at one end facing the hot air chamber 2 and configured to take in the hot air supplied from the hot air chamber 2 and exhaust air channels 22 (an exhaust air louvers) opened at the other end facing the exhaust air chamber 3 and configured to exhaust or discharge the hot air into the exhaust air chamber 3, the hot air channels 21 and the exhaust air channel 22s being provided to extend horizontally between opposite side walls of the dryer main body 1.

[0056] Each of the hot air channels 21 and the exhaust air channels 22 includes an air path having an angle shape in a vertical section, and an upper surface and side surfaces thereof are formed of a multiple aperture wall, while a lower surface is opened into a slit shape.

[0057] Additionally, a plurality of laterally aligned hot air channels 21 and a plurality of laterally aligned exhaust air channels 22 form a pair in an up-and-down direction. The plurality of channels included in the pair are disposed in a staggered fashion.

[0058] Here, an example is illustrated in which 10 pairs of hot air channels 21 and exhaust air channels 22 are provided in a substantially whole range in a height direction in the interior of the dryer main body 1.

[0059] Then, a plurality of rotary valves 23 are provided at a bottom portion in the interior of the dryer main body 1, and the grain loaded in the dryer main body 1 is unloaded therefrom by the turning operation of the rotary valves 23.

[0060] Hot air generated by the hot air generators 5, 5 is supplied into the respective spaces of the upper and lower hot air chamber 2A, 2B by the corresponding intake blowers 6, 6. Hot air supplied into those spaces is supplied into the interior of the dryer main body 1 through the hot air channels 21 provided in the height range of the dryer main body 1 where the upper and lower spaces are located to dry grain in the interior of the dryer main body 1. Then, the hot air used to dry the grain is discharged into the respective spaces of the upper and lower exhaust air chambers 3A, 3B through the exhaust air channels 22 and then discharged to an exterior of the grain dryer by the action of the corresponding exhaust blowers 8, 8.

[0061] In the grain dryer according to this embodiment of the present invention, only the lower burner and fan unit 7 can be operated, so that hot air generated by the corresponding hot air generator 5 is supplied only into the space of the lower hot air chamber 2B. By doing so, the height range of the dryer main body 1 where the space of the lower hot air chamber 2B is located, that is, a lower half portion of the dryer main body 1 is allowed to function as a drying section to dry grain loaded into the interior of the dryer main body 1.

[0062] Additionally, in the grain dryer according to this embodiment of the present invention, both of the upper and lower burner and fan units 7, 7 can be operated, so that hot air generated by both the hot air generators 5, 5 is supplied into both the spaces of the upper and the lower hot air chambers 2A, 2B. By doing so, the height range of the dryer main body 1 where both the spaces of the hot air chamber 2 are located, that is, substantially the whole range of the dryer main body 1 is allowed to function as a drying section to dry grain loaded into the interior of the dryer main body 1.

[0063] Further, in the grain dryer according to this embodiment of the present invention, only the upper burner and fan unit 7 can be operated, so that hot air generated by the corresponding hot air generator 5 is supplied only into the space of the upper hot air chamber 2A. By doing so, the height range of the dryer main body 1 where the space of the upper hot air chamber 2A is located, that is, an upper half portion of the dryer main body 1 is allowed to function as a drying section to dry grain loaded into the interior of the dryer main body 1.

[0064] A method for using the grain dryer according the embodiment of the present invention will now be described by taking one example.

[0065] FIG. 5 illustrates an explanatory diagram when the grain dryer according to the embodiment of the present invention is used in a circulation drying mode.

[0066] When the grain dryer is used in the circulation drying mode, the lower burner and fan unit 7 is operated to supply hot air generated by the corresponding hot air generator 5 only into the space of the lower hot air chamber 2B, whereby the lower half portion of the dryer main body 1 is caused to function as a drying section, while the upper half portion of the dryer main body 1 where the space of the upper hot air chamber 2A is located is used as a storage section.

[0067] By adopting this configuration, when the grain dryer is used in the circulation drying mode, grain can be tempered in the storage section defined in the upper half portion of the dryer main body 1.

[0068] FIG. 6 illustrates an explanatory diagram when the grain dryer is used in a continuous flow drying mode.

[0069] When the grain dryer is used in the continuous flow drying mode, both the upper and lower burner and fan units 7, 7 are operated to supply hot air generated by both the hot air generators 5, 5 into both the spaces of the upper and lower hot air chambers 2A, 2B, whereby substantially the whole of the dryer main body 1 is used as a drying section.

[0070] By adopting this configuration, when the grain dryer is used in the continuous flow drying mode, grain can be dried in the drying section defined in substantially the whole of the dryer main body 1.

[0071] FIG. 7 illustrates an explanatory diagram when the grain dryer is used in another continuous flow drying mode.

[0072] When the grain dryer is used in this continuous flow drying mode, the upper burner and fan unit 7 is operated to supply hot air generated by the corresponding hot air generator 5 only into the space of the upper hot air chamber 2A, whereby the upper half portion of the dryer main body 1 is caused to function as a drying section, while the lower half portion of the dryer main body 1 where the space of the lower hot air chamber 2B is located is used as a cooling section.

[0073] By adopting this configuration, when the grain dryer is used in the continuous flow drying mode, grain can be cooled in the cooling section defined in the lower half portion of the dryer main body 1 when a finish drying is performed.

[0074] When the lower half portion of the dryer main body 1 is used as the cooling section, only the corresponding intake blower 6 is preferably operated to supply air.

[0075] In the grain dryer according to the embodiment of the present invention, opening and closing covers, not shown, can be provided at the openings of the hot air channels 21 and the openings of the exhaust air channels 22.

[0076] Additionally, level sensors, not shown, each configured to detect a storage amount of grain can be provided in upper positions of the pairs of hot air channel 21 and exhaust air channel 22.

[0077] In the grain dryer described above, when the opening and closing covers are controlled to be opened or closed based on the results of detections by the level sensors, raw grain loaded into the dryer main body 1 can be started to be dried sequentially from raw grain stored at a lower portion of the dryer main body 1.

[0078] Consequently, according to the grain dryer, the downtime can be reduced, whereby grain can be dried with good efficiency whether the grain dryer is used in either the circulation drying mode or the continuous flow drying mode.

[0079] In addition, according to the grain dryer described above, the opening and closing covers can be closed from the upper hot air channels and exhaust air channels from which grain has been discharged when grain is unloaded finally.

[0080] Consequently, according to the grain dryer, when the grain dryer is used in the continuous flow drying mode, a final circulation becomes unnecessary which is conventionally carried out to avoid uneven drying of grain.

[0081] In the grain dryer described above, the rotary valves 23 provided at the bottom portion of the dryer main body 1 can be started to be opened to start unloading of grain from the dryer main body 1 after the level sensor situated at the uppermost portion of the height range that is used as the drying section of the dryer main body 1 detects that grain has been loaded completely in the dryer main body 1.

[0082] Consequently, according to the grain dryer, the grain dryer can be operated with good efficiency whether the grain dryer is used in either the circulation drying mode or the continuous flow drying mode.

[0083] In addition, according to the grain dryer described above, when the grain dryer is used in the continuous flow drying mode, an initial circulation operation becomes unnecessary which is conventionally carried out to avoid uneven drying of grain.

[0084] In the grain dryer according to this embodiment of the present invention, a first moisture meter, not shown, configured to measure a moisture level of grain to be loaded into the dryer main body 1 can be provided before the loading port 7 of the upper portion of the dryer main body 1 and near the exit of the circulation/unloading lift 12.

[0085] Additionally, in the grain dryer according to the embodiment of the present invention, a second moisture meter, not shown, configured to measure a moisture level of grain unloaded from the dryer main body 1 can be provided after the rotary valves 23 at the bottom portion of the dryer main body 1 and near an entrance to the circulation/unloading lift 12.

[0086] In the grain dryer, a drying level of grain in the interior of the dryer main body 1 can be adjusted by controlling the operation speed of the rotary valves 23 on the basis of the results of measurements obtained from the first and second moisture meters to control a displacement of grain from the dryer main body 1.

[0087] Consequently, the operation time of the rotary valves 23 can automatically be controlled without involvement of an operator, thereby making it possible to reduce the work load of the operator.

[0088] In the embodiment of the present invention, the hot air chamber 2 and the exhaust air chamber 3 are both divided into the two upper and lower compartments by the partition wall 4 to define the two upper and lower independent spaces. Nevertheless, the hot air chamber 2 and the exhaust air chamber 3 can also be configured to have vertically aligned and positioned three or more independent spaces.

[0089] In the embodiment of the present invention, the upper and lower hot air chambers 2A, 2B, and the upper and lower exhaust air chambers 3A, 3B are both formed by dividing the one air chamber into the two upper and lower compartments by the partition wall 4. However, these compartments can also be formed by providing vertically aligned and positioned two independent compartments.

[0090] In the embodiment of the present invention, a plurality of juxtaposed hot air channels 21 are disposed vertically in staggered fashion with respect to and a plurality of juxtaposed exhaust air channels 22 in pair. The vertically staggered pairs of the hot air channels 21 and the exhaust channels 22 may be disposed between side walls of predetermined height to form a dryer unit of rectangular cross-section. The dryer main body 1 can easily be built up by stacking up a plurality of such dryer compartment units.

[0091] In the embodiment of the present invention, the grain dryer is described as including the two burner and fan units 7; however, the grain dryer can also be configured to include only one burner and fan unit. In this case, with the one burner and fan unit 7 caused to communicate with both the spaces of the upper and lower hot air chambers 2A, 2B, the burner and fan unit 7 should be controlled so that hot air can be supplied into both spaces at the same time or can be supplied only into either of both the spaces.

[0092] In the embodiment of the present invention, the grain dryer is described so that hot air is supplied into the interior of the dryer main body 1 by the blower 6 of the burner and fan unit 7 and hot air is discharged from the interior of the dryer main body 1 by the exhaust blower 8. However, with the exhaust blower 8 eliminated, hot air can be supplied into the interior of the dryer main body 1 and can be discharged from the interior of the dyer main body 1 only by the air intake action of the intake blower 6. Additionally, with the intake blower 6 eliminated, hot air can be supplied into the interior of the dryer main body 1 and can be discharged from the interior of the dyer main body 1 only by the air sucking action of the exhaust blower 8.

[0093] Note that the present invention is not limited to the embodiment that has been described heretofore, and hence, although needless to say, the configuration of the present invention can be altered or modified as required without departing from the spirit and scope of the present invention.

INDUSTRIAL APPLICABILITY

[0094] The grain dryer of the present invention is such that the whole of the dryer main body can be made effective use of whether the grain dryer is used in either the circulation drying mode or the continuous flow drying mode, and therefore, its practical value is extremely high.

REFERENCE SIGNS LIST

[0095] 1 Dryer main body

[0096] 2 Hot air chamber

[0097] 2A Upper hot air compartment

[0098] 2B Lower hot air compartment

[0099] 3 Exhaust air chamber

[0100] 3A Upper exhaust air compartment

[0101] 3B Lower exhaust air compartment

[0102] 4 Partition wall

[0103] 5 Hot air generator (Burner)

[0104] 6 Intake blower

[0105] 7 Burner and fan unit

[0106] 8 Exhaust blower

[0107] 11 Loading lift

[0108] 12 Circulation/unloading lift

[0109] 13 Selector valve

[0110] 15 Horizontal conveyor

[0111] 21 Hot air channel (Hot air louver)

[0112] 22 Exhaust air channel (Exhaust air louver)

[0113] 23 Rotary valve