Opaque adhesives in wet condition for label application
10953627 ยท 2021-03-23
Assignee
Inventors
Cpc classification
C09J2301/122
CHEMISTRY; METALLURGY
B32B15/04
PERFORMING OPERATIONS; TRANSPORTING
Y10T428/1467
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B32B2255/10
PERFORMING OPERATIONS; TRANSPORTING
C09J133/02
CHEMISTRY; METALLURGY
B32B7/12
PERFORMING OPERATIONS; TRANSPORTING
C09J2301/208
CHEMISTRY; METALLURGY
C09J2301/312
CHEMISTRY; METALLURGY
B32B27/00
PERFORMING OPERATIONS; TRANSPORTING
B32B29/002
PERFORMING OPERATIONS; TRANSPORTING
C09J2301/408
CHEMISTRY; METALLURGY
International classification
B32B15/04
PERFORMING OPERATIONS; TRANSPORTING
B32B7/12
PERFORMING OPERATIONS; TRANSPORTING
C09J133/02
CHEMISTRY; METALLURGY
C09J7/24
CHEMISTRY; METALLURGY
Abstract
Various opacifying adhesive compositions are described. The adhesives exhibit relatively high levels of opacity in wet conditions while maintaining acceptable adhesive properties. Also described are label assemblies and labeled containers using such adhesives. Related methods of use and preparation are also described.
Claims
1. An opacifying adhesive composition adapted to remain opaque in wet condition for pressure sensitive label application, said opacifying adhesive comprising a proportionate amount of adhesive component and a pigment component sufficient to maintain opacity when exposed to an aqueous environment for at least 1 hour and a peel adhesion of at least 1 N/inch and a loop tack of at least 2 N/inch in said pressure sensitive application; wherein said pigment component comprises surface-coated TiO.sub.2; wherein said pigment component is present in a weight range of about 10% to about 50% of said adhesive component; and wherein said opacity in wet condition is about 80% to 90%.
2. The opacifying adhesive composition of claim 1, wherein said adhesive component is selected from the group consisting of emulsion adhesives, hot-melt adhesives, solvent adhesives, and combinations thereof.
3. The opacifying adhesive composition of claim 1, wherein said pressure sensitive application is performed on a substrate selected from the group consisting of glass and high density polyethylene (HDPE) substrate.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE EMBODIMENTS
(7) The present subject matter is not limited to the particular embodiments described herein, and may vary. It is also to be understood that the terminology used herein is for the purpose of describing particular embodiments only, and is not intended to be limiting. Where a range of values is provided, it is understood that each intervening value, to the tenth of the unit of the lower limit unless the context clearly dictates otherwise, between the upper and lower limit of that range and any other stated or intervening value in that stated range is encompassed within the subject matter. The upper and lower limits of these smaller ranges may independently be included in the smaller ranges is also encompassed within the subject matter, subject to any specifically excluded limit in the stated range. Where the stated range includes one or both of the limits, ranges excluding either or both of those included limits are also included in the subject matter.
(8) Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this subject matter belongs. Although any methods and materials similar or equivalent to those described herein can also be used in the practice or testing of the present subject matter, a limited number of the exemplary methods and materials are described herein.
(9) It must be noted that as used herein and in the appended claims, the singular forms a, an, and the include plural referents unless the context clearly dictates otherwise.
(10) The embodiments of the present subject matter will be better understood in terms of their components, structure and effectiveness from the following detailed description with reference to the figures and data depicting various results. Various objects, features, aspects, and advantages of the present subject matter will become more apparent from the following detailed description of various embodiments of the subject matter along with accompanying drawings.
(11) The embodiments of this subject matter result from the unexpected discovery that when a particular adhesive is proportionally mixed with one or more suitable opacifying components such as pigments, an opacifying adhesive results which can be used in a pressure sensitive adhesive application that maintains opacity in wet condition without compromising required adhesive properties.
(12) It is typically understood by those having ordinary skill in the art that mixing pigments with adhesive is undesirable as addition of pigment is known to reduce adhesive strength and tack of adhesive. Specifically, it is reported that an addition of 20% TiO.sub.2 in pressure sensitive adhesive (PSA) reduces tack by more than 50% and peel by 50%. See Donatas Satas, Handbook of Pressure Sensitive Adhesive Technology, Third Edition, Warwick, Satas & Associates, 1999, Chapter-19, Table 19-5, The Effect of Various Fillers.
(13) Pressure sensitive adhesives (PSA's) are typically characterized by the ability of the adhesive to withstand creep or shear deformation, while exhibiting adequate tack and peel adhesion properties. This balance of properties is derived from the structure of the main polymer bulk which makes up the PSA. It is characterized by a high molecular weight, which provides the necessary cohesive strength and resistance to shear deformation, and by a low modulus of the polymer backbone, which allows the polymer to conform to a substrate surface upon contact. It is also important that PSA's should perform in wide range of substrates to which the adhesive may be attached and such substrates include glass, plastics such as high density polyethylene (HDPE), wood, metal and the like. Accordingly, any adverse effect on adhesive property such as peel adhesion and tack typically results from mixing of additive into the adhesive, and significantly limits applicability of the adhesive in pressure sensitive constructions, particularly for label applications which are intended to withstand wet environments.
(14) An embodiment of a pressure sensitive construction of a label laminate is shown in
(15) The opacifying adhesive layer includes an adhesive component and a pigment component in a proportion sufficient to cause/maintain opacity when wet, while maintaining peel adhesion and loop tack of the adhesive component in pressure sensitive applications. That is, there is no unacceptable loss in peel adhesion and/or loop tack. The opacity of the label in wet condition may be in range of from about 70% to about 100% in many embodiments, from about 75% to about 95% in certain embodiments and from about 80% to about 90% in particular embodiments. All opacity values noted herein are overall opacity values taken across a thickness of a label assembly as described herein, unless noted otherwise. Opacity is measured as described herein in the description of various examples of the present subject matter.
(16) The expression while maintaining peel adhesion and tack of the adhesive component as used herein refers to a comparison of such properties of an adhesive without any pigment (fillers) and an adhesive with pigments.
(17) The term no unacceptable loss of peel adhesion refers to a loss in peel adhesion of less than 90%, in many embodiments less than 80%, less than 70%, less than 60%, less than 50%, less than 40%, less than 30%, less than 20%, less than 10%, and in certain embodiments less than 5% when the pigment is added compared to the nonpigmented adhesive under dry conditions.
(18) The term no unacceptable loss of loop tack refers to a loss in loop tack of less than 90%, in many embodiments less than 80%, less than 70%, less than 60%, less than 50%, less than 40%, less than 30%, less than 20%, less than 10%, and in certain embodiments less than 5% when the pigment is added compared to the nonpigmented adhesive under dry conditions.
(19) The adhesive component may be a pressure sensitive adhesive and the pressure sensitive adhesive component may be selected from the group consisting of emulsion adhesives, hot-melt adhesives, solvent adhesives, and/or combinations thereof.
(20) Various commercially available adhesive formulations can be used as the adhesive component of the opacifying adhesives of the present subject matter. Nonlimiting examples of such adhesive formulations include but are not limited to S2000N, S692N, AT20N all available from Avery Dennison; H9232 available from BASF; and XPE1045 available from Avery Dennison. It will be appreciated that the present subject matter is not limited to any particular adhesive component, and includes a wide array of such components.
(21) The pigment component in the opacifying adhesive layer can be selected such that the pigment exhibits acceptable wet opacity when present along with the noted adhesive component. The pigment component may be present in a weight range of about 10% to about 50% of the adhesive component in many embodiments, in a range of about 15% to about 45% in certain embodiments, and from about 20% to about 40% in particular embodiments. In many embodiments the pigment may include titanium dioxide TiO.sub.2. Various commercially available TiO.sub.2 formulations and materials can be used as the pigment component in the opacifying adhesives of the present subject matter. The pigment may utilize other pigments instead of, or in addition to, titanium dioxide such as structured calcium carbonates (PCCs), barium sulphate, calcined clay, and aluminium silicates.
(22) In certain embodiments, the opacifying adhesives of the present subject matter utilize coated or surface treated TiO.sub.2 in the pigment component. In particular applications, the surface coated TiO.sub.2 maintains a relatively high dispersal level within the opacifying adhesive in addition to exhibiting other benefits and/or advantages.
(23) The pressure sensitive construction may further comprise an adhesive layer underlying the opacifying adhesive layer which is detailed hereinafter in reference to
(24) The pressure sensitive application may be performed on nearly any substrate that may include but not limited to glass, plastic, metal substrate, high density polyethylene (HDPE), wood, metal, plastic or any other substrate related to bottling and packaging commonly known in the art and useful as containers.
(25) The facestock may comprise paper facestock, plastic facestock, a multilayer laminated facestock including both paper and plastic layers, or any other materials that are commonly used in the industry.
(26) The pressure sensitive construction of labels may have loop tack which is greater than about 8, greater than about 12, greater than about 16, and more particularly greater than about 20 newtons per inch (N/inch) when the facestock being used is paper, and when the pressure sensitive application being is performed on a glass substrate. The label may have loop tack which is greater than about 4, greater than about 8, and more particularly greater than 12 newtons per inch (N/inch) when the facestock is paper, and when the pressure sensitive application is performed on a high density polyethylene (HDPE) substrate. Generally, for many combinations of substrates and facestocks, the labels of the present subject matter exhibit loop tack values greater than about 2 and typically at least about 3 N/inch. However, it will be appreciated that the present subject matter is not limited to any of these particular loop tack ranges or values, and instead includes other loop tack values. Loop tack values as described herein are measured using Finat test method FTM-9 using a pull rate of 300 mm/min at room temperature.
(27) The pressure sensitive construction of labels may exhibit a peel adhesion of at least 1 and in certain embodiments at least 2 N/inch after 24 hours bond time. In certain embodiments the labels exhibit a peel adhesion of at least 4, at least 6, at least 8, and in certain versions at least 10 N/inch. However, it will be understood that the present subject matter includes labels exhibiting a wide range of peel adhesion values and is not limited to these representative values. Peel adhesion 90 values are measured using Finat test method FTM-2 using a pull rate of 300 mm/min at room temperature.
(28) In many embodiments, the coat weight of the opacifying adhesive is from about 5 to about 30 grams per square meter (gsm). According to certain embodiments herein, the opacifying adhesive layer can have a coat weight of from about 16 to about 40 grams per square meter (gsm). The opacifying adhesive layer may have a coat weight, more particularly from about 22 to about 30 grams per square meter (gsm).
(29) Another embodiment of pressure sensitive construction of a label laminate which is adapted to remain opaque in wet environment is shown in
(30) The opacity of the label laminate 200 may be similar to the laminate 100 and the composition/content of the opacifying adhesive layer 204 may be similar to opacifying adhesive layer 104 according to an embodiment herein. In certain embodiments, the pigment component of the opacifying adhesive layer 204 can be more than 80% or more than 90% of the adhesive component.
(31) The adhesive layer 206 may be selected from the group consisting of emulsion adhesives, hot-melt adhesives, solvent adhesives, and/or combinations thereof.
(32) In a particular embodiment, the adhesive component may include acrylic adhesive.
(33) The adhesive layer 206 may have a coat weight of about 8 to 20 gsm according to an embodiment herein.
(34) In certain embodiments, the label 200 has loop tack which is greater than 8 newtons per inch (N/inch) when the facestock being used is paper, and when the pressure sensitive application is performed on a glass substrate. The label 200 may have loop tack which is greater than 4 newtons per inch (N/inch) when the facestock being used is paper, and when the pressure sensitive application is performed on a high density polyethylene (HDPE) substrate.
(35) Another embodiment of a pressure sensitive construction of a label laminate which is adapted to remain opaque in wet condition is shown in
(36) The first adhesive component and the second adhesive component may be selected from the group consisting of emulsion adhesives, hot-melt adhesives, solvent adhesives, and/or combinations thereof.
(37) The first pigment and the second pigment have an acceptable wet opacity.
(38) The first pigment and the second pigment may include TiO.sub.2 according to an embodiment herein.
(39) In one embodiment, the first pigment component may be present in a weight range of about 10% to about 50% of the first adhesive component, in a weight range of about 15% to about 45% of the first adhesive component in another embodiment, and in weight range of from about 20% to about 40% of the first adhesive component in another embodiment. The second pigment component may be present in a weight range of from about 1% to about 10% of the second adhesive component.
(40) The opacity of the label laminate 300 in wet condition may be about 80% to 100% and more particularly about 90%.
(41) The first opacifying adhesive layer 304 may have coat weight of from about 13 grams per square meter (gsm) to about 25 grams per square meter (gsm) according to an embodiment herein.
(42) The second opacifying adhesive layer 306 may have coat weight of about 6 grams per square meter (gsm) to about 20 grams per square meter (gsm) according to an embodiment herein.
(43) The pressure sensitive application may be performed on a substrate that includes but is not limited to glass, plastic, metal or high density polyethylene (HDPE) or any other substrate and commonly known material substrate useful for containers.
(44) The facestock 302 may include paper facestock, plastic facestock, multilayer laminate facestock include both paper and plastic layers, or any other face material known in the art. In certain embodiments, the multilayer laminate facestock may include a paper layer overlying a plastic layer. In some embodiments of the multilayer laminate, the plastic layer may be white or colorless, and in each condition may exhibit varying degrees of opacity. The plastic layer may be adhered to the paper by an adhesive. Alternatively, the plastic layer may be extruded or otherwise coated onto the paper layer. In the case of such multilayer laminate facestock, the opacity of the paper layer may reduce upon exposure to moisture or a liquid, while the opacity of the underlying plastic layer may not decrease upon exposure to moisture or liquid, or the change in opacity of the underlying plastic layer upon exposure to moisture or a liquid may be different than the change in opacity of the overlying paper layer subjected to the same moisture or liquid conditions. In such cases, the opacity change in the plastic layer may be less than the opacity change in the paper layer.
(45) The pressure sensitive label laminate 300 exhibits loop tack which may be greater than 14 newtons per inch (N/inch) when the facestock being used is paper, and when the pressure sensitive application is performed on glass. In certain embodiments, the label exhibits a loop tack which is greater than 9 N/inch when the facestock is paper and the pressure sensitive application is performed on a high density polyethylene (HDPE) substrate. However, it will be understood that the present subject matter includes labels exhibiting a wide array of other loop tack values and is not limited to any of the values described herein.
(46) In yet another aspect of the subject matter, an opacifying adhesive composition adapted to remain opaque in wet condition for pressure sensitive label application is provided. The opacifying adhesive is stable under aging conditions. The opacifying adhesive includes a proportionate amount of adhesive component and a pigment component sufficient to maintain opacity when wet while maintaining peel adhesion and loop tack in a pressure sensitive application.
(47) The adhesive component may be selected from the group consisting of emulsion adhesives, hot-melt adhesives, solvent adhesives, and/or combinations thereof. The pigment component may be present in a weight range of about 10% to about 50% of the adhesive component in some embodiments, in weight range from about 15% to about 45% of the adhesive component in certain embodiments, and 20% to about 40% of the adhesive component in particular embodiments. The pigment may include TiO.sub.2. The opacity of the label in wet condition may be in range of from about 70% to about 100% in many embodiments, from about 75% to about 95% in certain embodiments, and from about 80% to about 90% in particular embodiments. The pigment component may have higher proportion or concentration depending upon its use in conjunction with other adhesive layer(s) when used for maintaining opacity of the label in wet conditions.
(48) The pressure sensitive application for the opacifying adhesive may be performed on substrates that include but are not limited to glass, plastic, metal, high density polyethylene (HDPE) substrate or any other substrate known in the art useful for containers.
(49)
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(51) The present subject matter includes the incorporation of one or more clear or transparent layers in any of the label constructions described herein. The present subject matter also includes the incorporation of one or more metallic layers or metal foils in any of the label constructions described herein. It is also contemplated that the label constructions can also include combinations of one or more transparent layers and one or more metallic layers.
(52) In a further embodiment of the subject matter, a method of preparation of an opacifying adhesive composition which is adapted to remain opaque in wet condition for pressure sensitive label application is provided. The method may include the steps of mixing a proportionate amount of an adhesive component and pigment component, and particularly with constant agitation, and continuing the mixing for about 20 minutes for an emulsion preparation for example. In many applications, mixing can be performed for a time period of from about 5 minutes to about 30 minutes. The opacifying adhesive thus obtained does not cause any unacceptable loss of peel adhesion or tack of the adhesive component in pressure sensitive application.
(53) The adhesive component may include acrylic emulsion adhesive. The pigment component comprises Rutile grade aqueous TiO.sub.2 slurry for example.
(54) In yet another embodiment of the present subject matter, a labeled article is provided. The article includes one or more labels adhered to the article using any of the adhesives described herein and particularly the opacifying adhesives. The construction of the label may vary but is in many applications the same or similar to the labels depicted in
EXAMPLES
(55) The following examples are provided to illustrate the subject matter and embodiments in greater detail without however limiting the scope thereto. In the examples all parts are, ratios or percentage by weight unless otherwise noted.
(56) Selection of the Adhesive Component of the Opacifying Adhesive Layer
(57) The following emulsion adhesives were taken as a starting material which includes: 1. S2000N: Acrylic emulsion commercially available from Avery Dennison 2. S692N: Acrylic emulsion commercially available from Avery Dennison 3. AT20N: Acrylic emulsion commercially available from Avery Dennison 4. H9232: Acrylic emulsion commercially available from BASF 5. XPE1045: Acrylic emulsion internally developed by Avery Dennison
Selection of the Pigment Component of the Opacifying Adhesive Layer
(58) The following TiO.sub.2 slurries were taken as a starting material which includes: 1. Siconyl K White 00-174547: 75-76% solid slurry of TiO2 commercially available from Audia International 2. Slurry A: TiO2 slurry containing 75-76% solids 3. Slurry B: TiO2 slurry containing 75-76% solids 4. Slurry C: TiO2 slurry containing 75-76% solids
Preparation of Adhesive and TiO.sub.2 Blend
(59) About 10% to 50% of Rutile grade aqueous TiO.sub.2 slurry was added into the noted acrylic emulsion adhesives with constant agitation. The mixing was continued for an additional 20 minutes before being used for coating of layers in the label laminate.
(60) Table 1 sets forth different opacifying adhesives (OA) based upon proportions of different adhesives and pigments component. Adhesives free of pigment were used as controls, i.e., CTR-1, -2, -3, and -4.
(61) TABLE-US-00001 TABLE 1 Summary of Controls and Opacifying Adhesive Compositions CTR- CTR- 1 2 CTR-3 CTR-4 OA-1 OA-2 OA-3 OA-4 OA-5 OA-6 OA-7 OA-8 OA-9 OA-10 OA-11 OA-12 (%) (%) (%) (%) (%) (%) (%) (%) (%) (%) (%) (%) (%) (%) (%) (%) Adhesive AT20N 100 80 S2000N 100 80 80 S692N 100 80 H9232 100 80 80 85 95 XPE1045 100 85 85 85 Pigment Audia 20 20% 20 20 15 Siconyl K White 00174547 Slurry B 20 20 15 5 Slurry A 15 Slurry C 15
Single Layer Opacifying Adhesive Coating as Depicted in
(62) Each of the adhesives as noted above was coated onto a siliconized polyester/paper liner at a coat weight of 23 grams per square meter (g/m2), and then transferred onto a paper face stock (Classic White UPM).
(63) Coating of One or More Layers
(64) Coating of one or more layer(s) of opacifying adhesive and/or adhesive layer as illustrated in different embodiments including embodiments of
(65) 90 Peel Adhesion Test
(66) The test samples prepared were subjected to a peel adhesion test at 90 using an Instron tensile tester on glass and high density polyethylene (HDPE) panels using a standard test protocol. Testing on the glass and HDPE panels was conducted at dwell times of 20 minutes and 24 hours. Test results are presented in Table 2 and Table 3.
(67) Loop Tack Test
(68) The test samples prepared as previously described were subjected to a loop tack test using an Instron tensile tester on glass and high density polyethylene (HDPE) panels using the standard test protocol. Test results are depicted in Table 2 and Table 3.
(69) Opacity: Using Hunter Lab Spectrophotometer
(70) The wet opacity of the paper laminate was measured by using a STD test method known to those in the art. The opacity was measured after two hours ice bucket immersion of samples applied onto standard BYK 2810 black-white opacity test cards. Results are listed in Table 2 and Table 3.
(71) Representative loop tack performances of the labels with different opacifying adhesive formulations are shown in Table 2. In Table 2, PT refers paper tear.
(72) TABLE-US-00002 TABLE 2 Representative Wet Opacity and Adhesive Properties of Labels of FIG. 1 Loop Tack/ Loop Tack/ Glass HDPE Peel 90/ Wet Opacity: Adhesive + Label Laminate of FIG.1 (N/inch) (N/inch) HDPE/Glass Paper face (%) Adhesive AT20N 11.87 9.9 PT 71.73 Only (No S2000N 20.47 13.3 PT 77.54 Pigment) S692N 16.53 11.67 PT 78.76 H9232 23.03 18.8 PT 69.7 Opacifying Opacifying Adhesives-1 7.11 8.6 PT 90.06 Adhesives Opacifying Adhesives-2 11.87 10.01 PT 91.2 Opacifying Adhesives-3 9.09 8.88 PT 91.75 Opacifying Adhesives-4 12.8 13.56 PT 88.28 Opacifying Adhesives-5 16.81 13.73 PT 90.66 Opacifying Adhesives-6 20.7 PT 14.44 PT 88.68 Opacifying Adhesives-7 20.73 PT 12.73 PT 84.17
(73) Representative loop tack performances of the labels with different opacifying adhesive layer and/or adhesive layer are shown in Table 3. In Table 3, PT refers paper tear.
(74) TABLE-US-00003 TABLE 3 Representative Wet Opacity and Adhesive Properties of Labels of FIGS. 2 and 3 Loop Tack/ Loop Tack/ Wet Opacity: Label Laminate Glass HDPE Peel 90/ Adhesive + Construction Dual layer construction (N/inch) (N/Inch) HDPE/Glass Paper face (%) Label laminate Opacifying Adhesive Layer: 14.8 9.48 PT 82% of FIG.2 Opacifying Adhesives-2 Adhesive Layer: CTR-2 Label laminate First Opacifying Adhesive Layer: PT 15 PT 83% of FIG.3 Opacifying Adhesives-7 Second Opacifying Adhesive Layer: Opacifying Adhesives-8
Stability of the Opacifying Adhesives Under Aging Condition:
(75) As described herein before, the opacifying adhesives maintain their stability under aging conditions and do not adversely affect the desired loop tack for PSA application. In Table 4 and Table 5, changes in loop tack values are tabulated which are measured under various aging conditions. Coat weight used was about 23 gsm for glass substrates. For Table 4, AVC 16699 base polymer available from Avery Dennison was utilized as a control whereas for Table 5, the base polymer was S692N which can be used as an adhesive component in the subject of the present subject matter. In all adhesives, pigment from Slurry A was added. In Tables 4 and 5, RT refers to room temperature. Tropic refers to a temperature of 40 C. and relative humidity of 95%.
(76) TABLE-US-00004 TABLE 4 Stability of Control Adhesives Remaining Adhesive level of Loop Loop Tack- Only Plus Pigment tack compared Substrate Adhesive (Slurry A) to only Glass Condition (N/inch) (N/inch) adhesive AVC 16699 RT 18.5 13.7 74.4% AVC 16699 60 C. 1 week 21.3 13.4 63.0% AVC 16699 Tropic 1 week 17.9 13.5 75.1%
(77) TABLE-US-00005 TABLE 5 Stability of Opacifying Adhesives Remaining Adhesive level of Loop Loop Tack- Only Plus Pigment tack compared Substrate Adhesive (Slurry A) to only Glass Condition (N/inch) (N/inch) adhesive S692N RT 13.4 10.1 75.0% S692N 60 C. 1 week 14.2 10.7 75.6% S692N Tropic 1 week 13.5 10.8 80.2%
(78) A comparison of loop tack values reported in Table 4 and Table 5 suggests that the present subject matter opacifying adhesives have almost nil impact on aging and thus are stable.
(79) Additional evaluations were performed to assess peel adhesion and loop-tack of opacifying adhesives after wetting.
(80) TABLE-US-00006 TABLE 6 Formulations and Opacity after Two Hours in Ice Bucket OA-9 OA-10 OA-11 OA-12 Adhesive XPE1045 100 85 85 85 Pigment Slurry A 15 Siconyl K White 15 00-174547 Slurry C 15 Opacity (%) 58.78 84.03 83.20 83.80
(81) XPE1045 is an acrylic emulsion adhesive internally developed by Avery Dennison. Face material used for the opacity measurement was Classic White paper UPM China.
(82) Table 7 shows the impact of white pigment on the loop tack.
(83) To exclude the impact of the face paper, a clear polypropylene film (PP60 available from Avery Dennison) was used. During aging tests materials from a paper face might migrate into the adhesive, which could have a negative impact. To exclude the possible effect of the face paper, a filmic polypropylene face was utilized. RT and Tropic have the same meanings as previously noted.
(84) TABLE-US-00007 TABLE 7 Effect of White Pigment on Loop Tack OA-9 OA-10 Adhesive XPE1045 100 85 Pigment Slurry A 15 Loop Tack Glass RT aged (N/inch) 13.2 10.8 % left of clear adhesive 81.8% Loop Tack Glass 60 C. aged (N/inch) 12.7 10.43 % left of clear adhesive 82.1% Loop Tack Glass tropic aged (N/inch) 13.67 9.95 % left of clear adhesive 72.8% Loop Tack HDPE RT aged (N/inch) 5.35 4.5 % left of clear adhesive 84.1% Loop Tack HDPE 60 C. aged (N/inch) 6.13 6.64 % left of clear adhesive 108.3% Loop Tack HDPE tropic aged (N/inch) 6.86 5.17 % left of clear adhesive 75.4%
(85) The use of different grades of TiO.sub.2 was also investigated. The tested TiO.sub.2 types differed in type, stabilization compound, percentage TiO.sub.2 and oil absorption.
(86) TABLE-US-00008 TABLE 8 Chemical and Physical Characteristics of the Different Grades of TiO.sub.2 Stabilized with TiO.sub.2 compounds content Oil Supplier & of these (wt % Density absorption Grade Type elements min.) (g/cm3) (ISO 787/5) Kronos 2044 Rutile Al, Si 82 3.6 41 Kronos 1002 Anatase 99 3.7 19 Dupont R-706 Rutile Al, Si 93 4 13.9
(87) In this evaluation, the slurry was prepared by blending the noted TiO.sub.2 powder with water under stirring. No additives such as dispersants were added. The prepared slurry was added to the adhesive under mixing.
(88) Table 9 shows the formulations and loop tack results. Face material was polypropylene. No paper was used to exclude potential interaction with agents/components migrating out of the paper into the adhesive. The adhesive and pigments used are those described in conjunction with Tables 7 and 8. In Table 9, RT and Tropic have the same meanings as previously noted.
(89) TABLE-US-00009 TABLE 9 Loop Tack Results OA- OA- OA- 13 14 15 Adhesive XPE1045 85 85 85 Pigment K1002 15 K2044 15 R706 15 Loop Tack Glass RT aged (N/inch) 8.1 8.3 8.3 Loop Tack Glass 60 C. aged 9.1 9.4 9.7 (N/inch) Loop Tack Glass tropic aged (N/inch) 9.5 9.7 10.6 Loop Tack HDPE RT aged (N/inch) 6.2 6.1 7.3 Loop Tack HDPE 60 C. aged 6.3 6.0 7.2 (N/inch) Loop Tack HDPE tropic aged (N/inch) 6.1 5.9 7.7 Opacity, see Table 10
(90) Table 9 shows there is substantially no difference in loop tack between the tested TiO.sub.2 grades. These results demonstrate new and unexpected properties because it would be expected that uncoated TiO.sub.2 and TiO.sub.2 with a high oil absorption would have a negative impact on adhesive stability. Also the wet adhesive was stable and easy to coat using slot die techniques.
(91) In still additional evaluations, the effect of coating paper with opacifying adhesive upon dry opacity and wet opacity was investigated. The paper used was Centaure Blanc from Arjo Wiggins. As shown below in Table 10, when the paper is dry the opacity improvement because of the white adhesive is only 3 to 4.4 (delta opacity dry). When the paper is wet then this difference is 13 to 20. This clearly shows the benefit of the white adhesive under wet conditions (delta opacity wet).
(92) TABLE-US-00010 TABLE 10 Effects on Dry and Wet Opacity Dry Opacity Wet Opacity OA-13 OA-14 OA-15 OA-13 OA-14 OA-15 Adhesive XPE1045 85 85 85 85 85 85 Pigment K1002 15 15 K2044 15 15 R706 15 15 Opacity of paper with opaque 93.8 94.5 95.2 78.3 79.4 85.5 adhesive (%) Opacity of dry paper (no adhesive) (%) 90.8 90.8 90.8 Opacity of wet paper (no adhesive) 65.3 65.3 65.3 (%) Delta opacity dry = dry paper + opaque adhesive 3.0 3.7 4.4 opacity dry paper opacity Delta opacity wet = wet paper + opaque adhesive 13.0 14.1 20.2 opacity wet paper opacity
(93) In yet another series of evaluations, peel adhesion was investigated. Table 11 summarizes peel adhesion values measured for samples using an opacifying adhesive including S692N and Slurry A as pigment. The samples were prepared using clear polypropylene film PP60.
(94) TABLE-US-00011 TABLE 11 Peel Adhesion Peel Adhesion Bond Time = 24 h OA-16 OA-17 Adhesive 5692N 100 85 Pigment Pigment Slurry-A 15 Peel Adhesion 90 Glass RT aged 13.5 10.8 % left of clear adhesive 80.0% Peel Adhesion 90 Glass 60 C. aged 6.8 6.1 % left of clear adhesive 90.0% Peel Adhesion 90 Glass tropic aged 6.0 5.0 % left of clear adhesive 83.3% Peel Adhesion 90 HDPE RT aged 6.0 4.5 % left of clear adhesive 75.0% Peel Adhesion 90 HDPE 60 C. aged 4.7 4.5 % left of clear adhesive 94.7% Peel Adhesion 90 HDPE tropic aged 4.0 3.1 % left of clear adhesive 77.5%
(95) Table 12 summarizes peel adhesion values measured for samples using an opacifying adhesive including XPE1045 and Slurry A as pigment. The samples were prepared using clear polypropylene film PP60.
(96) TABLE-US-00012 TABLE 12 Peel Adhesion Peel Adhesion Bond Time = 24 h OA-9 OA-10 Adhesive XPE1045 100 85 Pigment Slurry A 15 Peel Adhesion 90 Glass RT aged 17.9 13.5 % left of clear adhesive 75.4% Peel Adhesion 90 Glass 60 C. aged 11.3 6.9 % left of clear adhesive 61.1% Peel Adhesion 90 Glass tropic aged 10.6 6.2 % left of clear adhesive 58.5% Peel Adhesion 90 HDPE RT aged 9.8 7.1 % left of clear adhesive 72.4% Peel Adhesion 90 HDPE 60 C. aged 6.6 5.8 % left of clear adhesive 87.9% Peel Adhesion 90 HDPE tropic aged 5.3 3.99 % left of clear adhesive 75.3%
(97) It will be understood that an opacity range of 80% to 90% may also encompass opacity of more than 80% or 90% for visible light or similar wavelength(s).
(98) Thus, specific compositions and embodiments of the opaque adhesive composition or the label laminate have been disclosed. It should be apparent, however, to those skilled in the art that many more modifications besides those already described are possible without departing from the aspects described herein. The present subject matter, therefore, is not to be restricted except in the spirit of the disclosure. Moreover, in interpreting the disclosure, all terms should be interpreted in the broadest possible manner consistent with the context. In particular, the terms comprises and comprising should be interpreted as referring to elements, components, or steps in a non-exclusive manner, indicating that the referenced elements, components, or steps may be present, or utilized, or combined with other elements, components, or steps that are not expressly referenced.
(99) Many other benefits will no doubt become apparent from future application and development of this technology.
(100) All patents, applications, standards, and articles noted herein are hereby incorporated by reference in their entirety.
(101) The present subject matter includes all operable combinations of features and aspects described herein. Thus, for example if one feature is described in association with an embodiment and another feature is described in association with another embodiment, it will be understood that the present subject matter includes embodiments having a combination of these features.
(102) As described hereinabove, the present subject matter solves many problems associated with previous strategies, systems and/or devices. However, it will be appreciated that various changes in the details, materials and arrangements of components, which have been herein described and illustrated in order to explain the nature of the present subject matter, may be made by those skilled in the art without departing from the principle and scope of the claimed subject matter, as expressed in the appended claims.