A lifting device
20210078840 ยท 2021-03-18
Inventors
Cpc classification
B63B35/003
PERFORMING OPERATIONS; TRANSPORTING
B66C23/53
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A lifting device (14) is disclosed comprising a lift arm (16) and a first support structure (31) which is adapted to be placed on a lifting vessel (61). The lifting device (14) comprises a first attachment unit (33) that comprises a first attachment element (121) which connects the lift arm (16) rotatably to the first support structure (31). The lift arm comprises a load transfer device (19) that is secured to a first end portion (17, 27) of the lift arm (16). The lifting device (14) further comprises a second support structure (44) and a second attachment unit (46) including a second attachment element (123) which connects the lift arm (16) rotatably to the second support structure (44). The first attachment element (121), the second attachment element (123) and the load transfer device (19) all lie substantially in a straight line (L) or substantially in the same plane. There is also defined a lifting vessel carrying said lifting device, as well as the use of the lifting device and of the lifting vessel.
Claims
1. A lifting device comprising a lift arm and a first support structure which is adapted to be placed on a lifting vessel and comprises a first attachment unit that includes a first attachment element which connects the lift arm rotatably to the first support structure, the lift arm comprising a load transfer device that is secured to a first end portion of the lift arm, the lifting device further comprising a second support structure and a second attachment unit that includes a second attachment element which connects the lift arm rotatably to the second support structure, wherein the first attachment element, the second attachment element and the load transfer device all lie substantially in a straight line or substantially in the same plane.
2. Lifting vessel according to claim 1, wherein the lifting device comprises a first elevation device for effecting a substantially vertical movement of the lift arm relative to the first support structure.
3. Lifting device according to claim 2, wherein the first elevation device comprises at least one rack member and at least one corresponding pinion member.
4. Lifting vessel according to claim 1, wherein the lifting device comprises a second elevation device for effecting a substantially vertical movement of the lift arm relative to the second support structure.
5. Lifting device according to claim 4, wherein the second elevation device comprises at least one rack member and at least one corresponding pinion member.
6. Lifting device according to claim 1, wherein the lift arm comprises a telescopic arm which is movable relative to the lift arm in a longitudinal direction of the lift arm, and that the load transfer device is secured to an outer end portion of the telescopic arm.
7. Lifting device according to claim 6, wherein the lift arm comprises at least one rack member and at least one corresponding pinion member mounted to the lift arm and the telescopic arm respectively for effecting a movement of the telescopic arm relative to the lift arm.
8. Lifting device according to claim 1, wherein the lifting device comprises a first damper device for damping and/or restraining of rotational movement of the lift arm at least about a horizontal axis relative to the first support structure.
9. A lifting vessel for lifting an offshore lift object, the lifting vessel comprising at least one lifting device according to claim 1.
10. Lifting vessel according to claim 9, wherein the first attachment element is located substantially vertically above the longitudinal centerline of the lifting vessel.
11. Lifting vessel according to claim 10, wherein the lifting vessel comprises support rails which are mounted on the deck of the vessel and extend in a longitudinal direction of the lifting vessel, and that the first support structure of the least one lifting device comprises a plurality of roller elements, and that the first support structure is supported on the support rails such that first support structure is capable of rolling or being rolled along the support rails.
12. Lifting vessel according to claim 9, wherein the lifting vessel comprises a guide structure which is supported on guide rails mounted on the lifting vessel, movably along the guide rails, the guide structure further being attached to the lifting device movably relative to the lifting device.
13. Lifting vessel according to claim 12, wherein the guide structure comprises a first guiding member which is movably attached to the second fluid tank and/or the first fluid tank of the lift device.
14. Lifting vessel according to claim 9, wherein the lifting vessel comprises a second damper device for damping and/or restraining of relative vertical movement between the second support structure and the lifting vessel.
15. Lifting vessel according to claim 14, wherein the second damper device comprises a piston and cylinder assembly where the piston and the cylinder are rotatably connected to the guide structure and the lifting device respectively or vice versa.
16-17. (canceled)
Description
BRIEF DESCRIPTION OF DRAWINGS
First Embodiment
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Second Embodiment
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Third Embodiment
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Fourth Embodiment
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Fifth Embodiment
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DETAILED DESCRIPTION OF THE INVENTION
[0380] The inventive concept will now be described more fully hereinafter with reference to the accompanying drawings.
First Embodiment
[0381]
[0382] The lifting device 2 is operated by the transfer of water between the containers 16 connected to the arm 12 on each end, the ballasting principle behind the lever arm 12 is known from U.S. Pat. No. 6,668,747 B2 which is hereby incorporated through reference. However, as illustrated in
[0383] In the forklift mode shown in
[0384] In the hoisting mode, shown in
[0385] One lifting vessel 1 can be arranged with 1, 2, 3, 4, 5 or 6 lifting devices 2, arranged side by side along the length of the vessel 1 as shown in
[0386] The lifting devices 2 are remotely controlled by an operator from a control system 3. For operation, the lifting devices 2 are provided with pumps for ballasting, valves, hydraulics, winches and further machinery which will be apparent to the person skilled in the art based on the disclosure herein.
[0387] To effectively control the lifting devices 2, a plurality of sensor devices 8 are arranged on the lifting devices 2 as exemplified in
[0388] The sensor devices 8 may comprise cameras arranged so that an operator can visually monitor areas that are critical for the lifting operation, for example ensuring that the guiding 18 and load engaging parts 19 of the lifting device 2 are moved into engagement with the lifting points on the load 4. All cameras are advantageously arranged with tilt and focus, controllable by the control system 3. The sensor devices 8 preferably also comprise load cells and similar devices for monitoring physical forces acting on the lifting device 2. Further sensor devices 8 may monitor physical exertion of machinery such as pumps for ballasting, status of valves or torque on hoisting machinery 20,21. Sensor devices 8 can preferably also be provided to measure levels of ballasting, amount of wire spooled onto drums, angle of lifting arm tilt and comparable operational conditions. Sensor devices 8 can further include distance sensors, such as laser based or similar devices, to measure the distance between parts of the lifting device and the load, motion sensors such as gyrometers and accelerometers to measure the influence of sea motions on the lifting device. The distance sensors can also be arranged to measure the distance between different the lifting devices 1 and fixed points on the vessel, to be incorporated into a vessel based reference system.
[0389] The sensor devices 8 and machinery on the lifting devices are signally connected to a control system 3, preferably by a cable network located in shafts and tunnels in the vessels structure but a wireless network can also be used.
[0390] All critical control and sensor devices 8 are preferably made to be redundant, such that in the case of a malfunctioning device, the control system 3 is alerted and a redundant device is activated thereby restoring full functionality.
[0391] The control system 3 allows an operator to monitor all lifting devices 2 on board a lifting vessel and their position relative to the load 4, and independently control each lifting device 2. To avoid the task of coordinating all lifting devices 2 with respect to each other and the load 4, the control system 3 is arranged to process data from all the lifting devices 2 on board the vessel 1. The control system 3 integrates the received data into a common vessel based reference system, thereby allowing optimization and synchronization of commands sent by the operator. The operator thereby controls all lifting devices 2 either independently or synchronously.
[0392] The vessel positioning system preferably fulfills Dynamic Positioning Class 3 as defined by DNV-GL according to the current standard of January 2017. To monitor the vessel's 1 position and distance to the load 4 and other vessels 1 in a fleet, each vessel positioning system is equipped with at least one of: camera, laser, radar, acoustic and GPS based sensor devices 7. The vessel positioning system preferably also comprises environmental sensor devices 7, sensor devices monitoring physical position of the vessel and exertion of positioning machinery, in order to have the vessel at a desired location at all times. Advantageously, the vessel positioning system also comprises means for ballasting of the vessel 1. Preferably a network placed in cable shaft and tunnels along the vessel, connects the vessel positioning system with the control system 3, but a wireless network can also be used.
[0393] The vessel positioning system can be controlled and monitored independently by an operator. However the vessel's control system also allows for integration of data from the vessel positioning system with the lifting devices 2, thereby further optimizing and synchronizing commands with regard to the lifting operation.
[0394] The load 4 is preferably also arranged with a plurality of sensor devices 9. The sensor devices 9 typically monitor the lifting points, and the loads' 4 structure proximate to the lifting points. The sensor devices 9 on the load 4 may comprise many of the same monitoring functions as the sensor devices 8 on board the lifting vessels 1. In particular, the load preferably has cameras for monitoring critical areas of the lifting operation, e.g. the lifting points on the load 4 and load engaging parts 19 of the lifting devices 2. The load 4 may also comprise sensor devices 9 that can monitor the distance to different parts of the lifting devices 2 and lifting vessels 1, such as laser based sensor devices. The load 4 could also be arranged with sensor devices 9 to monitor forces on the load's 4 structure during lifting operations, such as load cells or similar. Sensor devices 9 to monitor movement such as accelerometers and inclination may also be arranged on the load 4, and environmental sensor devices to monitor weather conditions. The sensor devices 9 on the load 4 may be signally connected to a communication device, which relays data to the control systems 3 of vessels 1 in the fleet.
[0395] In an aspect of the invention, a transport vessel 6 is provided to transport the load 4, thus minimizing the distance required for the lifting vessels 1 to lift the load 4. The transport vessel 6 typically comprises skid rails 11 to mount a support platform on, the support platform providing support for the load 4 to be transported. In one alternative the lifting vessels 1 are identical with the transport vessel 6, whereby the transport vessel 6 comprises a vessel positioning system and control system 3 similar to the lifting vessels 1. This provides flexibility and redundancy in that a vessel may be arranged to be either a transport vessel 6 or a lifting vessel 1, and each vessel may be outfitted accordingly at a dock. In another alternative, transport vessel 6 has a substantially similar structure and systems as the lifting vessels 1, but the bow shape and ballasting means are optimized for efficient, stable and safe transport of the load 4. In yet another alternative the transport vessel 6 is any barge or floating unit suitable for carrying the load 4. In the alternatives where the transport vessel 6 is not similar to the lifting vessels 1, the transport vessel 6 will preferentially still comprise a vessel positioning system and control system 3 capable of similar functions as the lifting vessels 1.
[0396] The control systems 3 on board all vessels may be signally connected to a black box which continuously stores all data, received, sent and processed.
[0397] It should be noted that the invention is not restricted to comprising a transport vessel 6, for example lifting operations close to shore, for removal or installation of structures and where distances are short. Alternatively, the lifting vessels 1 can transport the load 4 all the way from a dock location to a set-down location located offshore, if the weather conditions allow for such an operation.
[0398] In a preferred aspect of the invention, illustrated schematically in
[0399] In the pre-operational position, the lifting devices 2 are ballasted to tilt and or elevate the lifting arms 12 to a position where they are ready to lift the load 4. The lifting vessels 1 are then moved towards the load 4 by the positioning systems until they reach a pre-lift position alongside the load 4. In forklift mode the pre-lift position is defined by the guiding device 18 having guided the lifting device 2 so that a load engaging part 19 is located substantially vertically underneath a lifting point on the load 4. In the hoisting mode the pre-lift position is defined by the sheave module 20 being located substantially vertically above a lifting point on the load 4. Once the vessels 1 approach the pre-lift position, the sensor devices 8 measuring distance and cameras become increasingly important to monitor to ensure the guiding parts meet their respective lifting points on the load 4. The vessels positioning system, and sensors on the load 9 are also important to keep the vessels on a steady trajectory and position. Environmental sensors will aid in anticipating how the vessels are affected by outside factors including gusts of wind, wave height and direction of the current.
[0400] In forklift mode the lifting devices 2 are ballasted once the lifting vessels 1 are in the pre-lift position, so that the load engaging part 19 of each lifting arm is tilted upwards and comes into contact with a respective lifting point on the load 4 without lifting the load 4. When all the load engaging parts 19 are engaged, the lifting vessels 1 are in a lift-off position. Some of the load's 4 weight is transferred to the lifting devices 2 at this point to ensure that the load 4 and lifting devices 2 are coupled, but the lifting devices 2 will be configured to evenly distribute the weight of the load 4 among all the lifting devices 2 without lifting the load 4.
[0401] In hoisting mode the winching mechanism 21 lets out a length of wire 23 so that the hook 22 drops to a level near a lifting point on the load 4, the lifting point being a point that where the hook 22 can be attached. The hook 22 may also be attached to a wire loop connected at a lifting point on the load 4. Once the hook 22 is attached to the load 4, the winching mechanism draws in wire 23 until it is tight. When the wire 23 is tight, this is the lift-off position for the hoist mode. In the lift-off position some weight may also gradually be transferred to the wire 23 by ballasting the lifting devices 2, and evenly distributing the weight amongst the lifting devices 2.
[0402] As the lifting vessels 1 move from the pre-lift position to the lift-off position, the sensor devices 7,8,9 monitoring physical forces on the load, lifting devices and vessels, and the sensor devices monitoring physical exertions become increasingly important to monitor. Once the lift-off position is achieved it is also increasingly important that the vessels' 1,6 positioning systems are working synchronously. The lift-off position is defined as when all the lifting devices 2 are in engagement with the load 4, and the lifting devices 2 together will be carrying a given percentage of the load's 4 weight, for example between 5-15% enabling the sensor devices 8 on the lifting devices to measure the forces acting on each arm 12.
[0403] Once the amount of the load's 4 weight that has been transferred to the lifting devices 2 reaches a given percentage, for example between 80-95%, the upper containers 16 on the lifting end 13 of the lifting vessels 1 dump water, thereby giving a rapid increase in buoyancy which lifts the load 4 up a predetermined distance into a lift position.
[0404] Once the load 4 is lifted into the lift position, the lifting vessels 1 cooperatively move the load 4 to a set-down location. This part of the operation requires continuous monitoring and synchronization of all sensor devices 7,8,9 and commands to the lifting devices 1 and vessel positioning systems.
[0405] For forklift mode operations, the set down position can for example be on a stationary installation such as a jacket, or a floating unit, such as a transport vessel 6. In the case of a stationary installation the lifting vessels 1 need to transport the load 4 directly above its position to set down the load 4. In the case of a floating unit, the lifting vessels 1 can be stationary whilst the floating unit is brought underneath the load 4. Once the load is above its designated set-down unit, the lifting devices 2 are ballasted to slowly set down the load 4. Once the load has 4 been successfully set down, the lifting vessels 1 are moved away from the load 4.
[0406] In hoisting mode, the set-down position is usually at a sea bottom. The lifting devices 2 are therefore not ballasted, but the winching mechanisms 21 on the lifting devices lower the load 4 down to the sea bottom, whereupon the hooks 22 are released and winched back up. The lifting vessels 1 can then sail away from the set-down location.
[0407] A lifting operation therefore requires coordination of at least two lifting vessels 1, with up to six lifting devices 2 on each vessel, and preferably a third floating or stationary unit for set-down and lift-off. In order to ensure that actions are coordinated between lifting vessels 1 with their respective lifting devices 2, the control system 3 of any one lifting vessel 1 is adapted to take over the control of all the other vessels control systems 3. Likewise, all vessels control systems 3 are adapted to be taken over by another vessel's control system 3.
[0408] The most delicate part of the lifting operation begins with the lifting devices 2 in lift-off position, when the lifting devices are being ballasted and weight is transferred to the lifting devices 2, and continues until the load 4 has been successfully set down. Once part of the weight of the load 4 has been transferred to the lifting devices 2, it is crucial that the lifting vessels 1 keep a steady position, and the weight of the load 4 is distributed evenly and slowly to the lifting devices 2. To alleviate the coordinating difficulties, the latest point in time during the lifting operation to activate the master/slave configuration is therefore when the lifting devices 2 have been ballasted to the lift-off position.
[0409] In a preferred aspect of the invention, one vessel's control system 3 is allocated as master and takes control over all other control systems in the fleet when all lifting devices 2 are engaged with lifting points on the load 4. In the case that the transport vessel 6 comprises a control system 3 capable of being master or slave, it can also be allocated as master or slave at this same point in time during the operation. The master vessel's control system 3 stays in control until the load 4 has been successfully set down, as the lifting vessels 1 are then uncoupled from the load 4 and are not required to act cooperatively any longer.
[0410] In alternative aspects of the invention, the master vessel can be allocated at an earlier point in time during the lifting operation, typically from the pre-operational position and further out into the lifting operation.
[0411] Before the master vessel is allocated, the control system 3 on board each vessel can control the lifting devices 2 independently, together, or in combination with the vessel positioning system as explained earlier.
[0412] In an aspect of the invention, all vessel control systems 3 are adapted to be either master or slave. In another aspect of the invention, only one vessel in the fleet can be allocated as master vessel, thereby reducing the need to equip all vessels with a control system 3 that can function as both master and slave, instead each control system comprises a specific ability to be either master or slave. For example, the lifting vessels 1 may comprise the ability to take on both master or slave role, this gives the system increased flexibility and redundancy. In another example, one lifting vessel 1 only comprises the capability of being master, whilst the rest of the lifting vessels 1 and any possible transport vessels 6 only comprise the capability be allocated as slaves, as this could prove to be a cheaper option which reduces the need for equipping all lifting vessels with dual master/slave capabilities. In a further example, the lifting vessels 1 only comprise the capability of being slaves as a transport vessel has the capability of being master. Yet further examples are possible within the scope of the claims, the advantage of the invention being that any vessel's control system, with the right capabilities, in the fleet may assume control of the lifting operation and the remaining slave control systems 3. In yet another aspect of the invention, the roles of master or slave are permanent features of a vessel, which preferentially requires a fleet of ships to be put together so that a master vessel is present to control the slave vessels.
[0413] Should an emergency situation arise after the load 4 has been brought to the lift position, where a first of the lifting vessels 1 experiences an intentional or unintentional loss of propelling power, the propulsion system of the second lifting vessel 1 will preferably be sufficiently powerful to move the load 4 with the first vessel 1 to a set down position.
[0414]
[0415] The master vessel's control system is arranged to receive data from every sensor device in the fleet and on the load. This allows the master control system to optimize and synchronize all actions during the lifting operation. For example, the forces acting on each lifting device 2 can be calculated as weight is transferred to the lifting devices 2 when they are in lift-off position, this data is then processed in the control system, which calculates the three dimensional position of the centre of gravity of the load based on this data, which is then incorporated in the control systems of the vessels. All positioning, movement and environmental data can be fed into a common reference system, thereby allowing anticipation of how actions will affect other parts of the system, this also allows one operator full control of all vessels positioning systems and lifting devices 2. The setup of a control system 3 that can process and integrate of the data will be evident to the person skilled in the art based on the invention described herein. All commands by the operator to the lifting or positioning system will thereby be synchronized and adapted to the condition of the vessels, lifting devices and environment.
[0416] In one aspect the system for lifting heavy loads comprises installing an offshore installation such as a topside on a fixed jacket structure or semisubmersible hull. In this aspect the transport vessel 6 is loaded with the offshore installation 4 at a dock or other upstream location or at a shipyard located anywhere in the world. The topside 4 is then transported to an installation site, where a jacket structure, semisubmersible hull or other bottom part which the topside 4 is to be installed upon is already in place. The lifting vessels 1 will also be present at the installation site, with lifting devices 2 adjusted to fit with designated lifting points on the load 4. The lifting vessels 1 deploy to a pre-operational position, after which they move in towards the sides of the transport vessel 6 carrying the load 4. Meanwhile, the transport vessel 6 can ballast to an appropriate draught for the lifting devices 2 to lift the topside. When the lifting devices 2 are in a lift-off position, the master slave configuration is activated. The lifting devices 2 then lift the topside 4 into a lifting position, and the transport vessel 6 moves away from under the load. The lifting vessels 1 then move the load 4 to above the set-down structure, such as a jacket or semisubmersible hull, and the lifting devices 2 lower the topside 4 down. When the topside 4 has been successfully set down, the master slave configuration is deactivated and the lifting vessels 1 sail away. For these lifting operations the bottom structure can also be fitted with sensor devices that can communicate with control systems 3 on board the vessels.
[0417] In another aspect of the invention, this process is reversed for decommissioning a topside or similar structure 4. In this aspect the lifting vessels 1 are firstly moved to a topside structure 4, which is cut from a bottom structure such as a jacket, the decommissioned object 4 lifted and moved on to a transport vessel 6.
[0418] In other aspects of the invention, the installation operations are carried out in the hoisting mode.
Second Embodiment
[0419] Referring to
[0420] The lifting device 14 comprises a lift arm 16 which is supported by a first support structure 31 and a second support structure 44. The first support structure 31 and the lift arm 16 are provided with a first elevation device 34 while the second support structure 44 and the lift arm 14 are provided with a second elevation device 47 where the first elevation device 34 and the second elevation device 47 are used to move the lift arm 16 vertically relative to the first support structure 31 and the second support structure 44. The first elevation device 34 preferably comprises a rack and pinion system as will be further explained below, but any other type of elevation device may be used as long as it is suitable for moving the lift arm 16 vertically. The second elevation device 34 preferably also comprises a rack and pinion system as will be further explained below, but any other type of elevation device may be used as long as it is suitable for moving the lift arm 16 vertically.
[0421] The first support structure 31 is supported on the deck 62 of the lifting vessel 61 while the second support structure 44 comprises a fluid tank assembly 134 which, as shown in
[0422] The first support structure 31 comprises a first support frame 32 mounted on a base structure 41. The base structure 41 comprises a plurality of roller devices mounted in or to the underside of the base structure 41. Each roller device is provided with at least one roller element 42 which are capable of resting on a support rail 64 on the deck of the lifting vessel 61 and rolling along the support rails 64.
[0423] The roller elements 42 of the roller devices may be arranged in a fixed position where the roller elements 42 rest on their respective support rails 64 on the deck of the lifting vessel 61 such that the first support structure 31 can be moved on the rails 64 in a longitudinal direction of the lifting vessel 61. Alternatively, the roller elements 42 may be arranged movable between a lower position and an upper position by a suitable motor, typically an electric motor. When a roller elements are in their lower positions, the roller elements rest on their respective support rails 64 on the deck of the lifting vessel 61 and the first support structure 31 can be moved on the rails 64 in a longitudinal direction of the lifting vessel 61. When a roller element is in its upper position, the base structure 41 rests on the support rails 64 and the first support structure 31 is incapable of being moved.
[0424] To effect the movement of the first support structure 31 along the rails 64, a conventional gripper jack system may be used. Alternatively, the roller devices and/or the base structure 41 may be provided with a motor, typically an electric motor, for rotation of the roller elements in the desired direction. The base structure 41 and the support rails 64 and/or the deck 62 may further be provided with a locking device or one or more cooperating locking devices (not shown on the figures) to secure the first support structure 31 in its position on the support rails 64 when the lifting device 14 is located in its desired position in the longitudinal direction of the lifting vessel 61.
[0425] The number of roller devices that a support structure 31 is provided with will be determined in part by the weight of the lifting device 14 and to a larger extent by the desired lifting power of the lifting vessel 61 and the number of lifting devices 14 that the lifting vessel is provided with to which the weight of the lift object 86 is distributed, and by the weight each roller element and/or the support rails 64 are capable of supporting without getting damaged.
[0426] The first support structure 31 further comprises a first attachment unit 33 that connects the lift arm 16 to the first support frame 32 and allows the lift arm 16 to be moved vertically and to be rotated about a substantially horizontal axis relative to the support frame 32 as will be explained in more detail below.
[0427] The lift arm 16 comprises beam element 15 which is mounted to and supported by the first support structure 31 and the second support structure 44. The beam element has a first end portion 17 and a second end portion 18. The lift arm 16 preferably, but not necessarily, further comprises a telescopic arm 26 which is telescopically arranged in the in the beam element 15. A rack and pinion system including a rack member 28 mounted to the inside of the beam element 15 and a pinion member (not shown in the figures) mounted to the telescopic arm such that the pinion member engages the rack member 28, can be used to move the telescopic arm 26 in and out of the beam element 15.
[0428] The telescopic arm 26 has an outer end portion 27 which is located outside the beam element 15. As can be more clearly seen in
[0429] The V-shaped outer part and the inner part 115 of the guide element 30 can be provided with a desired number of the damper elements 114 to reduce the effect of impacts from the guide member 21 during a lifting operation. The damper elements 114 are preferably passive and may simply be elements made of rubber or any other suitable material that can absorb shocks from an impact.
[0430] The interface device 12 further comprises a connecting member 22 securely attached to a support base 20. The connecting member 22 is designed to mate with a load transfer device 19 which is mounted on the outer end portion 27 of the telescopic arm 26, or alternatively to the first end portion 17 of the beam element 15 if the lift arm 16 is not provided with a telescopic arm 26. The V-shaped guide element 30 is preferably provided with damper elements 23 which help to reduce the effect of the impact when the lift arm engages the interface device 12 and lifts the lift object 86.
[0431] When the lifting device 14 is carrying at least a part of the weight of the lift object 86 during a lifting operation, the loads are transferred through the connecting member 22 of the interface device 12 to the load transfer device 19 and further to the lifting device 14 and the lifting vessel 61.
[0432] At the second end portion 18 of the lift arm 16 there is provided at least one ballast tank 24 for a fluid, preferably water. The ballast tank is mounted to the lift arm 16 and is provided with an outlet 25 with a hatch that can be controllably opened and closed so that a desired amount of water can be emptied from the ballast tank 24 when that is necessary during a lifting operation. The ballast tank 24 is in fluid communication with a first fluid tank 51 and/or a second fluid tank 53 as will be explained in more detail below.
[0433] The lifting device is preferably provided with a control unit 81 which is arranged in the lift arm 16. The control unit 81 receives signals from various sensors and cameras arranged on the lifting device 14 and the lifting vessel 61, and controls various parts of the lifting device 16 and the lifting vessel 61, such as dampers, grippers, pumps, engines, sensors/cameras, flow instruments, in cooperation with the ship operational bridge, before, during and after a lifting operation.
[0434] The first attachment unit 33 mentioned above is shown in more detail in
[0435] A first attachment element 121, preferably in the form of a shaft with a longitudinal centre axis, is at each end of the shaft, rotatably or securely mounted to two shaft support elements 113 which are slidably mounted on top of the cradle-like, U-shaped first attachment frame 43. The shaft is preferably mounted substantially vertically above the longitudinal centre axis 72 of the lifting vessel. The slidably mounted shaft support elements 113 are preferably capable of sliding up to about 300 mm in either direction away from centre-position vertically above the centre axis 72. The lift arm 16 is attached to the shaft, which is arranged within a shaft housing 112, either rotatably, if the shaft is securely mounted to the two shaft support elements 113, or securely or possibly rotatably if the shaft is rotatable mounted to the two shaft support elements 113. Thereby the lift arm 16 is rotatably attached to and supported on the first attachment frame 43.
[0436] The shaft and the bearings supporting the shaft support elements 113 are all designed to be capable of supporting a portion of the weight of the lifting device 14 including the weight of a lift object 86 during a lifting operation. It should also be noted that the rotational axis of the shaft is preferably located vertically above the centre axis 72 of the lifting vessel 61 as mentioned above.
[0437] In order to restrain translational movements of the lift arm 16 and to restrain the rotation of the lift arm 16 to about 3 degrees about a vertical axis, there is provided at least one, but preferably a plurality of first damper devices 37 as indicated in
[0438] The first attachment unit 33 further comprises at least two set of pinion members 36 where each set is mounted to the first attachment frame 43 on either side of the first attachment frame 43 facing the first support frame 32. There is preferably provided two rack members 35 mounted on the inside of the first support frame 32 on either side of the first support frame 32 relative to the lift arm 16. The pinion members 36 are in engagement with respective rack members 35. The first attachment unit 33 also comprises motors that are capable of driving the pinion members 36 which will cause the first attachment frame 43 and the lift arm 16 to move upwards or downwards within the first support frame 32.
[0439] The second support structure 44 comprises at least one first fluid tank 51 and at least one second fluid tank 53, as indicated above, and a second support frame 45. The first fluid tank 51 is attached to the second support frame 45, preferably to the underside of the second support frame 45, but may also be attached to the side of second support frame 45. The at least one first fluid tank 51 is a ballast tank that is mostly or completely located above the surface of the body of water 100. At a lower portion of the first fluid tank 51 there is provided at least one, but preferably a plurality of dump hatches 52. When the dump hatches 52 are opened, fluid, i.e. normally water, will flow out of the fluid tank 51 and into the body of water 100, thereby providing lifting power during a lifting operation due to the reduced total weight of the second support structure 44 as water flows out of the first fluid tank 51. The first fluid tank 51 is, as mentioned, preferably provided with a plurality of dump hatches 52 so that water can be quickly removed from the first fluid tank and thereby quickly provide lifting power during a lifting operation, i.e. the at least one fluid tank 51 may be categorized as a quick dump tank. The dump hatches 52 can be partially or fully opened and each of the dump hatches 52 are preferably controlled independently of the others, whereby a desired rate of flow of fluid out the fluid tank 51 can be achieved and a desired rate of increase in lifting power and thereby lifting speed, is achieved.
[0440] The at least one second fluid tank 53 is arranged below the at least one first fluid tank 51 and preferably attached to the underside of the at least one second fluid tank 53. Optionally, the at least one first fluid tank 51 and at least one fluid tank 53 may be separate compartments 51, 53 in a tank structure as indicated in
[0441] The at least one second fluid tank 53 is fluidly connected to the at least one first fluid tank 51 so that fluid can be flowed from the at least one second fluid tank 53 to the at least one first fluid tank 51. As indicated in the figures, a fluid pipe 54 fluidly connects the at least one first fluid tank 51 and the at least one second fluid tank 53 and a fluid pump 56 pumps fluid from the second fluid tank 53 to the first fluid tank 51. A fluid inlet 55 is provided at a lower part of the second fluid tank 53 which allows water to flow into the fluid tank 53. The fluid inlet 55 is preferably provided with a hatch that is remotely controlled so that the fluid inlet can be opened and closed as desired.
[0442] The second fluid tank 53 and/or the first fluid tank 51 is further fluidly connected to the ballast tank 24 which is attached to the second end portion 18 of the lift arm 16. As indicated in the figures, at least one fluid pipe 57 is fluidly connected to the second fluid tank 53 and/or the first fluid tank 51 at one end of the fluid pipe 57 and the ballast tank 24 at the other end of the fluid pipe 57. A fluid pump 58 is provided for transfer, i.e. pumping, of fluid from the second fluid tank 53 and/or the first fluid tank 51 to the ballast tank 24. The fluid pump 58 may be arranged in the second fluid tank 53, as indicated for example in
[0443] The second support structure 44 further comprises a second attachment unit 46 that connects the lift arm 16 to the second support frame 45 and allows the lift arm 16 to be moved vertically and to be rotated at least a few degrees in all directions relative to the second support frame 45. The free rotation of the lift arm 16 relative to the second frame structure 45 allows the frame structure 45 and the at least one first fluid tank 51 and the at least one fluid tank 53 to follow the motion of the water in the body of water 100 while the lift arm 16 is kept in a relatively stable position.
[0444] The second attachment unit 46 is shown in more detail in
[0445] Alternatively, the second attachment connection 122 may comprise other types of designs than shown in
[0446] The second attachment unit 46 further comprises a plurality of pinion members 49 which are mounted in the second attachment frame 50 on either side facing the second support frame 45. The toothed part of the pinion members 49 are in engagement with rack members 48 which are mounted to the inside of the second support frame 45, on either side of the second support frame 45 relative to the lift arm 16 as indicated in
[0447] There is further provided at least one, but preferably two or more lock elements 128 which are movably mounted in the second attachment frame 50. Preferably, an equal number of lock elements 128 are mounted on either side of the second attachment frame 50 and they all comprise a toothed part as indicated in
[0448] The lock elements 128 are movably mounted such that they can be moved out of the second attachment frame 50 to engage with the corresponding rack members 48 and thereby locking the second attachment frame 50 for vertical motion relative to the second support frame 45, and such that they can be moved out of engagement with the rack members 48 and partly or completely into the second attachment frame 50 when the lift arm 16 is to be moved up or down relative to the second support frame 45.
[0449] The second support structure 44 is attached with a guide structure 101 to the lifting vessel 61 such that the second support structure is movable relative to the lifting vessel 61. In
[0450] As described above, the lift arm 14 is rotatably attached to the first support structure 31 and supported by the first support structure 31 with the first attachment element 121, which is preferably in the form of a shaft, and to the second support structure 44 at a pivot point in the form of the second attachment element 123. Furthermore, the load of the lift object 86 is transferred to the lifting vessel through the load transfer device 19 of the lifting device 14. During a lifting operation, the lifting arm 16 will be rotated about the rotational axis of the first attachment element 121 such that the first end portion 17 of the lift arm and the load transfer device 19 are moved vertically through a curved path which has a circular shape. In such a lifting operation, the lift arm will be rotated from about 2 degrees to about +2 degrees relative to a horizontal plane. The second attachment element 123 is, however, is attached to the second attachment frame 50. The attachment frame 50 moves in a substantially vertical direction due to the rack and pinion system described above, causing little room for horizontal movements of the second attachment element 123.
[0451] When the lift arm 16 rotates during a lifting operation, extra loads and dynamic tension is therefore created in the elements making up the connection between the lift arm 16 and the second support structure 44. It would clearly be desirable to reduce such extra loads as much as possible, and the lifting device 14 is therefore designed such that first attachment element 121, the second attachment element 123 and the load transfer device 19, the contact area or point between the transfer device 19 and the interface device 12, lie in the same plane or along the same straight line L as indicated in
[0452] As shown in
[0453] At least one first guiding member 104 is securely attached to the attachment member 103 at one end of the attachment member. In the opposite end, the first guiding member 104 is connected to at least one connecting member 107. The at least one connecting member 107 is further movably mounted to or in a second guiding member 105 on the second support structure 44, preferably to the first fluid tank and/or the second fluid tank 53 as indicated in
[0454] The second guiding member 105 is preferably a slit design, i.e. the second guiding member 105 comprises an element with a cavity. The second guiding member 105 may be mounted to the first fluid tank 51 and/or the second fluid tank 53 or may be formed as an integral part of the first fluid tank 51 and/or the second fluid tank 53.
[0455] The slit shaped cavity may be of any desired shape that provides sufficient guiding of the second support structure 44. For example, a slit-shaped element may be mounted to the first fluid tank 51 and/or the second fluid tank 53 at the frontside and at the backside of the first fluid tank 51 and/or the second fluid tank 53 in the longitudinal direction of the vessel such that the slits of both elements extend in a substantially vertical direction. The slits may be provided with a substantially rectangularly shape. The connecting member 107 has a shape that correspond to the shape of the second guide member 105, i.e. if the second guiding member 105 is a rectangularly shaped slit, the connecting member 107 will comprise a corresponding protruding element that fits in the rectangularly shaped slit such that the protruding element is capable of moving vertically in the slit. The second support structure 44 is thereby connected to the lifting vessel 61 and guided in a substantially vertical motion relative to the lifting vessel when wave motions in the body of water 100 causes relative motion between the second support structure 44 and the lifting vessel 61. In some instances, the size of the protruding element of the at least one connecting member 107 may be chosen to be a little smaller than the size of the slit of the guiding member 105 so that there is a little slack.
[0456] The slit-shaped cavity may also be T-shaped or have any other suitable shape. The connecting member 107 will then be provided with a protruding element that has a shape that corresponds to the T-shape slit of the second guide member 105.
[0457] It should also be noted that the general slackness in the bearing system of the connecting members 107 allows the second support structure 44 to vertically move in or outpivoting around the connecting members 107 and the second attachment element 123and thus taking the movement, typically 300 mm, that the main bearing with the first damper devices 37 allows for.
[0458] With the attachment member 103 being capable of moving in the longitudinal direction of the lifting vessel 61 and with the corresponding first guiding member 104, which is attached to the attachment member 103, being slidingly connected to the second guiding member 105 in a substantially vertical direction, the second support structure 44 is movably attached to the lifting vessel 61 in the longitudinal direction of the lifting vessel and in a substantially vertical direction.
[0459] The lifting device is further provided with a damper device 67 which comprises a cylinder 68 and a piston 70. As indicated in
[0460] In
[0461] A damper device 67 is shown comprising a piston 70 and cylinder 68 assembly. The piston 70 is mounted to the second guide rail, for example with a universal joint 71, and the cylinder is mounted, preferably slidably, to the deck 62 of the lifting vessel 61, for example with a universal joint 69. It should be noted that although two different damper devices 67 have been shown in the figures, the damper device 67 may be given many different designs and be of other types than shown in the figures.
[0462] In
[0463] The hoisting equipment further comprises a pulley 78 and a support unit 79 detachably attached to the outer end portion 27 of the telescopic arm 26. If the case that the lift arm 16 does not include a telescopic arm 26, the support unit 79 including the support unit 79 with the pulley 78, may be detachably attached to the first end portion 17 of the lift arm 16. As can be seen in
[0464] As mentioned, the hoisting equipment, comprising the winch 74, the winch motor 75, the pulley 78 and the support unit 79 for the pulley and the winch line 76 with the hoisting element 77, is detachably attached to the lifting device 14, preferably on the lift arm 16, whereby the hoisting equipment can be attached to the lifting device 14 when there is need for the hoisting equipment, and later be removed when there is no more need for the hoisting equipment.
[0465] In
[0466] The lifting vessels 83, 84 and the transport vessel 85 are provided with bridge control systems 92, 93, 94 respectively and communication devices 87, 88, 89 respectively. The lift object is also provided with a communication device 90. During the whole operation, the bridge control system of one of the vessels, for example the lifting vessel 83, is allocated as a master control system making the lifting vessel 83 the master vessel controlling the other vessels 84, 85 which will act as slave vessels. All communication therefore takes place between the master vessel 83 and the slave vessels 84, 85 and the lift object 86. It can also be mentioned that preferably all the lifting vessels 83, 84 are provided with a bridge control system 87, 88 that are capable of being allocated as the master control system. It would also be possible to provide the transport vessel 85 with a bridge control system 94 that could be allocated as the master control system.
[0467] It should be understood that it is obviously possible to use more or fewer lifting vessels during a lifting operation than the two lifting vessel shown in
Third Embodiment
[0471]
[0472] The lifting device 1 further comprises a buoyancy container 9 arranged vertically below a Dump container 8, the containers 8,9 are rigidly connected to a lifting tower 23 which is hingedly connected to the lifting end 4 of the arm 6. The buoyancy container 9 and Dump 8 container are in fluid communication. On the ballast end 5 of the arm 6 a ballast container 14 is arranged, the ballast container 14 being in fluid communication with the buoyancy container 9.
[0473] Along the ships side of the containers a rail 24, or similar device allowing vertical movement, is mounted with a corresponding rail device 24 on the floating unit 2, such that the containers 8,9 and tower 23 can move vertically relative to the floating unit's hull as the containers 8,9 are ballasted or deballasted. A damper device 33 is also provided, for example comprising a cylinder and piston as illustrated, and can further include a spring device (not shown in the figure) creating stiffness enhancement. The damper device 33 provides damping of the motions of the containers 8,9 and tower 23 relative to the floating unit 2, and in some instances may be used to lift the containers 8,9 and tower 23 if that is desired or needed. The damper device 33 and rail device 24 are arranged so that they may be moved with the lifting device in the longitudinal direction of the floating unit.
[0474] Though not illustrated herein, there are typically more than one lifting devices 1 mounted on one floating unit 2, with two floating units 2 working in pair to lift a load 3. In one aspect a lifting operation can comprise lifting a load 3 from a transport vessel for installation at a predefined location or structure. In another aspect a lifting operation can comprise lifting a load 3 from a structure and placing it onto a transport vessel.
[0475] In another aspect of the invention, the lifting device may be employed in a hoisting mode as illustrated by the components in dotted lines in
[0476] The buoyancy container 9 is partially submerged, with the result that it provides a buoyant force. The buoyancy container 9 has an internal volume for receiving a first amount of water 16, and is accordingly provided with a closable inlet 10. The inlet 10 may comprise a sea chest, or similar water intake known in the art which filters out unwanted particles and can be selectively opened and closed. The inlet is advantageously arranged near the bottom of the buoyancy container 9, to avoid problems related to clogging due to materials lying in the water surface.
[0477] The inlet 10 leads to a pump room 32 arranged in the bottom of the buoyancy container 9, the pump room 32 being further connected to a first 11, second 12 and third transfer system 31, schematically illustrated in
[0478] The pump room 32 is arranged with valves, pumps and other fluid transferring means necessary to distribute water to the different containers or back to the environment, all of which will be evident to the skilled person based on the disclosure of the invention herein. The pump room 32 is furthermore arranged with sensors 26 for measuring the flow and pressure of water. The fluid transferring and sensor means being signally connected to a control system 25, which is located on the floating unit 2 and controls and monitors all ballasting operations.
[0479] These different transfer systems allow water to be simultaneously transferred between the pump room 32 and the buoyancy container 9, dump container 8 and ballast container 14 or back outside through the inlet 10, allowing for faster and more controlled ballasting operations. Each of the transfer systems also comprise downstream transfer 27 and sensor means 26 also signally connected to the control system 25, these transferring and sensor means are illustrated in
[0480] The opening system of the inlet 10 is fully redundant as the consequences of the inlet 10 taking in an undesirable amount of water or opening at an undesired time could be severe. Likewise, the fluid transferring equipment in the pump room 32 and on the respective transferring systems is redundant, ensuring the ballasting operations have high reliability.
[0481] The dump container 8 has an internal volume for receiving a second 17 and fourth 19 amount of water, and comprises an openable outlet 13, advantageously located near the bottom of the container 8, for releasing water to the outside environment. In an advantageous aspect of the invention, the bottom of the Dump container 8 is arranged to always be located above the outside sea surface, such that the release of water to the environment is accomplished by gravity. The outlet 13 may comprise a sliding hatch, or similar openable device. Advantageously the size of the outlet 13 relative to the dump container 8 is such that the container 8 is emptied in around 5 seconds, though this will also depend on the amount of water in the container and may take up to 15 seconds.
[0482] The ballast container 14 has an internal volume for receiving a fifth amount 20 of water, and comprises an openable outlet 15 advantageously located near the bottom of the container 14, for releasing water to the outside environment.
[0483] Before a lifting operation commences a floating unit 2 is deployed in a location near the load 3 to be lifted. Preferably two floating units 2 will be deployed on each side of the load 3, to cooperatively lift the load 3. In the case of several floating units 2 and lifting devices 1, the lifting operation described herein will be undertaken synchronously and in a coordinated manner.
[0484] However, it shall be understood that it is possible to use more or less vessels than 2, for example 1, 3, 4, 5, 6, 7, 8, 9, 10 vessels etc., dependent on different parameters such as the weight of the load, size of the load, position and depth of the load, and complexity of the operation. Thus, it is not necessary using two vessels to perform a lifting operation. For example during: [0485] a) subsea lifting, i.e. lifting up or lowering of tubular elements such as long cables, pipelines or hoses, one or more vessels may be arranged side-by-side such that the one or more vessels are able to handle for example spools of e.g. 350 meters length, [0486] b) one may install parts of a quay plant from the vessels, which parts thus being elements in the quay plant on land if the water depth allows access, [0487] c) removal of short or long gangways offshore (from offshore installations such as windmills, floating platforms etc).
[0488] Indicated by arrows in
[0489]
[0490] When the lifting end 4 of the arm 6 has been moved to a pre-lift position, a third amount of water 18 is released through the outlet 13 of the dump container 8, as indicated by the arrows in
[0491] Once the lifting end 4 of the arm 5 is in firm contact with the load 3, the second transfer system 11 commences transferring a fourth amount of water 20 from the buoyancy container 9 to the ballast container 14 and simultaneously the first transfer system 11 transfers a fifth amount of water 20 to the dump container 8, both via the third transfer system and pump room. Again, it is not desirable that the load 3 is lifted in this phase, the lifting devices 1 in cooperation may take up around 80-90% of the load's weight 3, or another suitable amount such that the final release of water from the Dump tanks 8 will lift the load to a desired height.
[0492] Finally the lifting devices are brought to a lifting position by releasing a sixth amount of water 21 from the dump container 8 through the outlet 10, giving enough buoyant force to lift the arm 6 to a predefined degree and correspondingly the load 3 to a desired height.
[0493] The floating units then cooperatively transport the load 3 to a desired set down position, e.g. a transport vessel or bottom structure. The set-down operation is accomplished by emptying the ballast container 14 through the outlet 15, as is known in the prior art.
[0494] It is now apparent that the lifting operation is achieved by ballasting and de-ballasting predefined amounts of water between the environment and the containers on the lifting device, respectively first 16, second 17, third 18, fourth 19, fifth 20 and sixth 21 amounts. The size of the containers 8,9,14 are therefore advantageously large enough to hold these amounts. The amounts of water that are described herein, will vary depending on the overall size of the lifting devices 1, and the size, weight, centre of gravity and shape of the load 3 to be lifted, and will be calculated and reconfigured as the lifting operation is ongoing. According to situations that may arise during a lifting operation, water may also be pumped from the buoyancy container back out to the sea, or water may be pumped directly from the sea to the dump and/or ballast container.
[0495] In one aspect of the invention, the pivoting arm 6 can pivot 8 degrees down and 8 degrees up from a horizontal position, during a lifting operation as shown in
[0496] The third amount 18 to be released from the dump container 8 is required to be large enough so that the resulting buoyant force from the buoyancy container 9 will bring the lifting end 4 of the arm 6 into firm contact with a lifting point on the load 3.
[0497] The sixth amount 21 to be released from the dump container 8 is required to be large enough so that the resulting buoyant force will tilt the lifting end 4 of the pivoting arm to the degree and lift the load 3 to a predefined height. This predefined height is defined by environmental conditions, the set-down location and elevation of the set-down above sea level.
Fourth Embodiment
[0498]
[0499] The lifting device 1 comprises a main lift structure or tower 8 having a rack and pinion rail system 30 and elevation system 31 acting as an elevation system for raising or lowering the lifting arm (i.e. connected to the main lifting arm 5). Similarly, the lifting device 1 further comprises a buoyancy lift structure or tower 9 with a rack and pinion rail system 29 and elevation system 28 for raising and lowering quick dump container 14 and buoyancy container 13 as one unit. The elevation systems 28, 31 may, as alternative to rack and pinion, be mechanical, pneumatic or hydraulic and may have locking means for securing the lifting arm or buoyancy container in position. The telescopic arm 6 has a load-engaging part 7 at its free end. The load-engaging part 7 further comprises a guiding part comprising guiding means for guiding and aligning the lifting device 1 into lifting position by cooperation with a guide member 51 on the load. The load-engaging part 7 further comprises a lifting part adapted to support a load, the lifting part comprising a lifting interface 10 having a recess for cooperation with a corresponding load interface 50 on the load (see details in
[0500] The quick dump container 14 may be arranged above the buoyancy container 13. At the other end of the lifting arm relative the quick dump container 14 and the buoyancy container 13, a ballast container 15 is arranged. Fluid may flow between these different containers 13, 14, 15 via a transfer system 18, 19, 26. The ballast container 15 has opening 27 for outlet of fluid, and quick dump container 14 has hatches 16 for quick dump of fluid. The buoyancy container 13 has inlet/outlet for fluid 17. Pumps 34 is provided for pumping medium between the different containers 13, 14, 15.
[0501] The lifting device 1 is operated by the transfer of water between the buoyancy container 13 and the quick dump container 14 connected to one end of the lifting arm and the ballast container 15 connected to the opposite end of the lifting arm, the ballasting principle behind the lever arm is known from U.S. Pat. No. 6,668,747 B2. However, as illustrated in
[0502] The main lift structure 8 comprises a base structure 33. The base structure 33 may have motorized rollers for movement on longitudinal rails 32 on the vessel deck 2.
[0503]
[0504] The lifting device 1 may thus be operable between the first mode and the second mode by mounting or demounting the detachable lifting element 44.
[0505]
[0506] The guiding part may further comprise at least one substantially vertical damping device 38 for damping shocks or impacts. The vertical damping device 38 may be elastomer or a hydraulic N2 Gas cylinder or similar.
[0507]
[0508] The upper figures are side views of the load interface and the lower figures are views from below
[0509] More specific, in
[0510] In
[0511] In
[0512] It is clear that all shapes discloses in
[0513]
[0514] As shown in
[0515] At least one first guiding member 104 is securely attached to the attachment member 103 at one end of the attachment member. In the opposite end, the first guiding member 104 is connected to at least one connecting member 107. The at least one connecting member 107 is further movably mounted to a second guiding member 105 on the buoyancy lift structure 9, preferably to the quick dump container 14 and/or buoyancy container 13 as indicated in
[0516] The second guiding member 105 is preferably a slit design, i.e. the second guiding member 105 comprises an element with a longitudinal cavity. The second guiding member 105 may be mounted to the quick dump container 14 and/or the buoyancy container 13 or may be formed as an integral part of the quick dump container 14 and/or the buoyancy container 13. The cavity may be of any desired shape that provides sufficient guiding of the buoyancy lift structure 9. For example, a slit-shaped element may be mounted to the quick dump container 14 and/or the buoyancy container 13 at the frontside and at the backside of the quick dump container 14 and/or the buoyancy container 13 as seen in the longitudinal direction of the vessel such that the slits of both elements extend in a substantially vertical direction. The slits may be provided with a substantially rectangularly shape. The connecting member 107 has a shape that correspond to the shape of the second guiding member 105, i.e. if the second guiding member 105 is a rectangularly shaped slit, the connecting member 107 will comprise a corresponding protruding element that fits in the rectangularly shaped slit such that the protruding element is capable of moving vertically in the slit. The buoyancy lift structure 9 is thereby connected to the vessel and guided in a substantially vertical motion relative to the vessel when wave motions in the body of water 100 causes relative motion between the buoyancy lift structure 9 and the vessel. In some instances, the size of the protruding element of the at least one connecting member 107 may be chosen to be a little smaller than the size of the slit of the guiding member 105 so that there is a little slack.
[0517] The slit-shaped cavity may also be T-shaped or have any other suitable shape. The connecting member 107 will then be provided with a protruding element that has a shape that corresponds to the T-shaped slit of the second guiding member 105. With the attachment member 103 being capable of moving in the longitudinal direction of the vessel and with the corresponding first guiding member 104, which is attached to the attachment member 103, being slidingly connected to the second guiding member 105 in a substantially vertical direction, the buoyancy lift structure 9 is movably attached to the vessel in the longitudinal direction of the vessel and in a substantially vertical direction.
[0518] The lifting device is further provided with a damper device 67 which comprises a cylinder 68 and a piston 70. As indicated on
[0519] Thus, at least one of the objectives of the invention is achieved by invention as described in the drawings, i.e. a lifting device with improved characteristics compared to prior art solutions.
Fifth Embodiment
[0520] Referring to
[0521] In
[0522] The first support structure 31 is supported on the deck 62 of the lifting vessel 61 while the second support structure 44 comprises a fluid tank assembly 134 which, as shown in
[0523] The first support structure 31 comprises a first support frame 32 mounted on a base structure 41. The base structure 41 comprises a plurality of roller devices mounted in or to the underside of the base structure 41. Each roller device is provided with at least one roller element 42 which are capable of resting on a support rail 64 on the deck of the lifting vessel 61 and rolling along the support rails 64.
[0524] The roller elements 42 of the roller devices may be arranged in a fixed position where the roller elements 42 rest on their respective support rails 64 on the deck of the lifting vessel 61 such that the first support structure 31 can be moved on the rails 64 in a longitudinal direction of the lifting vessel 61. Alternatively, the roller elements 42 may be arranged movable between a lower position and an upper position by a suitable motor, typically an electric motor. When a roller elements are in their lower positions, the roller elements rest on their respective support rails 64 on the deck of the lifting vessel 61 and the first support structure 31 can be moved on the rails 64 in a longitudinal direction of the lifting vessel 61. When a roller element is in its upper position, the base structure 41 rests on the support rails 64 and the first support structure 31 is incapable of being moved.
[0525] To effect the movement of the first support structure 31 along the rails 64, a conventional gripper jack system may be used. Alternatively, the roller devices and/or the base structure 41 may be provided with a motor, typically an electric motor, for rotation of the roller elements in the desired direction. The base structure 41 and the support rails 64 and/or the deck 62 may further be provided with a locking device or one or more cooperating locking devices (not shown on the figures) to secure the first support structure 31 in its position on the support rails 64 when the lifting device 14 is located in its desired position in the longitudinal direction of the lifting vessel 61.
[0526] The number of roller devices that a support structure 31 is provided with will be determined in part by the weight of the lifting device 14 and to a larger extent by the desired lifting power of the lifting vessel 61 and the number of lifting devices 14 that the lifting vessel is provided with to which the weight of the lift object 86 is distributed, and by the weight each roller element and/or the support rails 64 are capable of supporting without getting damaged.
[0527] The first support structure 31 further comprises a first attachment unit 33 that connects the lift arm 16 to the first support frame 32 and allows the lift arm 16 to be moved vertically and to be rotated about a substantially horizontal axis relative to the support frame 32 as will be explained in more detail below.
[0528] The lift arm 16 comprises beam element 15 which is mounted to and supported by the first support structure 31 and the second support structure 44. The beam element has a first end portion 17 and a second end portion 18. The lift arm 16 preferably, but not necessarily, further comprises a telescopic arm 26 which is telescopically arranged in the in the beam element 15. A rack and pinion system including a rack member 28 mounted to the inside of the beam element 15 and a pinion member (not shown in the figures) mounted to the telescopic arm such that the pinion member engages the rack member 28, can be used to move the telescopic arm 26 in and out of the beam element 15.
[0529] The telescopic arm 26 has an outer end portion 27 which is located outside the beam element 15. As can be more clearly seen in
[0530] The V-shaped outer part and the inner part 115 of the guide element 30 can be provided with a desired number of the damper elements 114 to reduce the effect of impacts from the guide member 21 during a lifting operation. The damper elements 114 are preferably passive and may simply be elements made of rubber or any other suitable material that can absorb shocks from an impact.
[0531] The interface device 12 further comprises a connecting member 22 securely attached to a support base 20. The connecting member 22 is designed to mate with a load transfer device 19 which is mounted on the outer end portion 27 of the telescopic arm 26, or alternatively to the first end portion 17 of the beam element 15 if the lift arm 16 is not provided with a telescopic arm 26. The V-shaped guide element 30 is preferably provided with damper elements 23 which help to reduce the effect of the impact when the lift arm engages the interface device 12 and lifts the lift object 86.
[0532] When the lifting device 14 is carrying at least a part of the weight of the lift object 86 during a lifting operation, the loads are transferred through the connecting member 22 of the interface device 12 to the load transfer device 19 and further to the lifting device 14 and the lifting vessel 61.
[0533] At the second end portion 18 of the lift arm 16 there is provided at least one ballast tank 24 for a fluid, preferably water. The ballast tank is mounted to the lift arm 16 and is provided with an outlet 25 with a hatch that can be controllably opened and closed so that a desired amount of water can be emptied from the ballast tank 24 when that is necessary during a lifting operation. The ballast tank 24 is in fluid communication with a first fluid tank 51 and/or a second fluid tank 53 as will be explained in more detail below.
[0534] The lifting device is preferably provided with a control unit 81 which is arranged in the lift arm 16. The control unit 81 receives signals from various sensors and cameras arranged on the lifting device 14 and the lifting vessel 61, and controls various parts of the lifting device 16 and the lifting vessel 61, such as dampers, grippers, pumps, engines, sensors/cameras, flow instruments, in cooperation with the ship operational bridge, before, during and after a lifting operation.
[0535] The first attachment unit 33 mentioned above is shown in more detail in
[0536] The first connecting element 43 is preferably substantially U-shaped where the lift arm 16 is arranged within the U-shaped first connecting element 43 as indicated in
[0537] The first attachment element 121 is at each end of the shaft, rotatably or securely mounted to the two first support elements 113 which are slidably mounted on top of the cradle-like, U-shaped first connecting element 43 with slide bearings comprising a slide bearing element 117 (see
[0538] The shaft is preferably mounted substantially vertically above the longitudinal centre axis 72 of the lifting vessel. The slidably mounted first support elements 113 are preferably capable of sliding up to about 300 mm in either direction away from centre-position vertically above the centre axis 72. The lift arm 16 is attached to the shaft, which is arranged within a shaft housing 112, either rotatably, if the shaft is securely mounted to the two first support elements 113, or securely or possibly rotatably if the shaft is rotatably mounted to the two first support elements 113. Thereby the lift arm 16 is rotatably attached to and supported on the first connecting element 43.
[0539] The shaft and the bearings supporting the first support elements 113 are all designed to be capable of supporting a portion of the weight of the lifting device 14 including the weight of a lift object 86 during a lifting operation. It should also be noted that the rotational axis of the shaft is preferably located vertically above the centre axis 72 of the lifting vessel 61 as mentioned above.
[0540] In order to restrain translational movements of the lift arm 16 and to restrain the rotation of the lift arm 16 to about 3 degrees about a vertical axis, there is provided at least one, but preferably a plurality of first damper devices 37 as indicated in
[0541] The first attachment unit 33 further comprises at least two set of pinion members 36 where each set is mounted to the first connecting element 43 on either side of the first connecting element 43 facing the first support frame 32. There is preferably provided two rack members 35 mounted on the inside of the first support frame 32 on either side of the first support frame 32 relative to the lift arm 16. The pinion members 36 are in engagement with respective rack members 35. The first attachment unit 33 also comprises motors that are capable of driving the pinion members 36 which will cause the first connecting element 43 and the lift arm 16 to move upwards or downwards within the first support frame 32.
[0542] The second support structure 44 comprises at least one first fluid tank 51 and at least one second fluid tank 53, as indicated above, and a second support frame 45. The first fluid tank 51 is attached to the second support frame 45, preferably to the underside of the second support frame 45, but may also be attached to the side of second support frame 45. The at least one first fluid tank 51 is a ballast tank that is mostly or completely located above the surface of the body of water 100. At a lower portion of the first fluid tank 51 there is provided at least one, but preferably a plurality of dump hatches 52. When the dump hatches 52 are opened, fluid, i.e. normally water, will flow out of the fluid tank 51 and into the body of water 100, thereby providing lifting power during a lifting operation due to the reduced total weight of the second support structure 44 as water flows out of the first fluid tank 51. The first fluid tank 51 is, as mentioned, preferably provided with a plurality of dump hatches 52 so that water can be quickly removed from the first fluid tank and thereby quickly provide lifting power during a lifting operation, i.e. the at least one fluid tank 51 may be categorized as a quick dump tank. The dump hatches 52 can be partially or fully opened and each of the dump hatches 52 are preferably controlled independently of the others, whereby a desired rate of flow of fluid out the fluid tank 51 can be achieved and a desired rate of increase in lifting power and thereby lifting speed, is achieved.
[0543] The at least one second fluid tank 53 is arranged below the at least one first fluid tank 51 and preferably attached to the underside of the at least one second fluid tank 53. Optionally, the at least one first fluid tank 51 and at least one fluid tank 53 may be separate tanks 51, 53 or compartments 51, 53 in a tank structure as indicated in
[0544] The at least one second fluid tank 53 is fluidly connected to the at least one first fluid tank 51 so that fluid can be flowed from the at least one second fluid tank 53 to the at least one first fluid tank 51. As indicated in
[0545] The second fluid tank 53 and/or the first fluid tank 51 is further fluidly connected to the ballast tank 24 which is attached to the second end portion 18 of the lift arm 16. As indicated in
[0546] The second support structure 44 further comprises a second attachment unit 46 that connects the lift arm 16 to the second support frame 45 and allows the lift arm 16 to be moved vertically and to be rotated at least a few degrees in all directions relative to the second support frame 45. The free rotation of the lift arm 16 relative to the second frame structure 45 allows the frame structure 45 and the at least one first fluid tank 51 and the at least one fluid tank 53 to follow the motion of the water in the body of water 100 while the lift arm 16 is kept in a relatively stable position.
[0547] The second attachment unit 46 is shown in more detail in
[0548] Alternatively, the second attachment connection 122 may comprise other types of designs than shown in
[0549] The second attachment unit 46 further comprises a plurality of pinion members 49 which are mounted in the second connecting element 50 on either side facing the second support frame 45. The toothed part of the pinion members 49 are in engagement with rack members 48 which are mounted to the inside of the second support frame 45, on either side of the second support frame 45 relative to the lift arm 16 as indicated in
[0550] There is further provided at least one, but preferably two or more lock elements 128 which are movably mounted in the second connecting element 50. Preferably, an equal number of lock elements 128 are mounted on either side of the second connecting element 50 and they all comprise a toothed part as indicated in
[0551] The second support structure 44 is attached with a guide structure 101 to the lifting vessel 61 such that the second support structure is movable relative to the lifting vessel 61. In
[0552] As described above, the lift arm 14 is rotatably attached to the first support structure 31 and supported by the first support structure 31 with the first attachment element 121, which is preferably in the form of a shaft, and to the second support structure 44 at a pivot point in the form of the second attachment element 123. Furthermore, the load of the lift object 86 is transferred to the lifting vessel through the load transfer device 19 of the lifting device 14. During a lifting operation, the lifting arm 16 will be rotated about the rotational axis of the first attachment element 121 such that the first end portion 17 of the lift arm and the load transfer device 19 are moved vertically through a curved path which has a circular shape. In such a lifting operation, the lift arm will be rotated from about 2 degrees to about +2 degrees relative to a horizontal plane. The second attachment element 123 is, however, is attached to the second connecting element 50. The connecting element 50 moves in a substantially vertical direction due to the rack and pinion system described above, causing little room for horizontal movements of the second attachment element 123.
[0553] When the lift arm 16 rotates during a lifting operation, extra loads and dynamic tension is therefore created in the elements making up the connection between the lift arm 16 and the second support structure 44. It would clearly be desirable to reduce such extra loads as much as possible, and the lifting device 14 is therefore designed such that first attachment element 121, the second attachment element 123 and the load transfer device 19, the contact area or point between the transfer device 19 and the interface device 12, lie in the same plane or along the same straight line L as indicated in
[0554] As shown in
[0555] At least one first guiding member 104 is securely attached to the attachment member 103 at one end of the attachment member. In the opposite end, the first guiding member 104 is connected to at least one connecting member 107. The at least one connecting member 107 is further movably mounted to or in a second guiding member 105 on the second support structure 44, preferably to the first fluid tank and/or the second fluid tank 53 as indicated in
[0556] The second guiding member 105 is preferably a slit design, i.e. the second guiding member 105 comprises an element with a cavity. The second guiding member 105 may be mounted to the first fluid tank 51 and/or the second fluid tank 53 or may be formed as an integral part of the first fluid tank 51 and/or the second fluid tank 53. The slit shaped cavity may be of any desired shape that provides sufficient guiding of the second support structure 44. For example, a slit-shaped element may be mounted to the first fluid tank 51 and/or the second fluid tank 53 at the frontside and at the backside of the first fluid tank 51 and/or the second fluid tank 53 in the longitudinal direction of the vessel such that the slits of both elements extend in a substantially vertical direction. The slits may be provided with a substantially rectangular shape. The connecting member 107 has a shape that correspond to the shape of the second guide member 105, i.e. if the second guiding member 105 is a rectangularly shaped slit, the connecting member 107 will comprise a corresponding protruding element that fits in the rectangularly shaped slit such that the protruding element is capable of moving vertically in the slit. The second support structure 44 is thereby connected to the lifting vessel 61 and guided in a substantially vertical motion relative to the lifting vessel when wave motions in the body of water 100 causes relative motion between the second support structure 44 and the lifting vessel 61. In some instances, the size of the protruding element of the at least one connecting member 107 may be chosen to be a little smaller than the size of the slit of the guiding member 105 so that there is a little slack.
[0557] The slit-shaped cavity may also be T-shaped or have any other suitable shape. The connecting member 107 will then be provided with a protruding element that has a shape that corresponds to the T-shape slit of the second guide member 105.
[0558] It should also be noted that the general slackness in the bearing system of the connecting members 107 allows the second support structure 44 to vertically move in or outpivoting around the connecting members 107 and the second attachment element 123and thus taking the maximum movement, typically 300 mm, that the main bearing with the first damper devices 37 allows for.
[0559] With the attachment member 103 being capable of moving in the longitudinal direction of the lifting vessel 61 and with the corresponding first guiding member 104, which is attached to the attachment member 103, being slidingly connected to the second guiding member 105 in a substantially vertical direction, the second support structure 44 is movably attached to the lifting vessel 61 in the longitudinal direction of the lifting vessel and in a substantially vertical direction.
[0560] The lifting device is further provided with a damper device 67 which comprises a cylinder 68 and a piston 70. As indicated in
[0561] In
[0562] Between the first guide rails 65 and the second guide rails 59 there is provided bearings 66 which are connected to the first guide rails 65 and the second guide rails 59 such that the first fluid tank 51 and the second fluid tank 53 can move slidably at least up and down relative to the lifting vessel 61.
[0563] A damper device 67 is shown comprising a piston 70 and cylinder 68 assembly. The piston 70 is mounted to the second guide rail, for example with a universal joint 71, and the cylinder is mounted, preferably slidably, to the deck 62 of the lifting vessel 61, for example with a universal joint 69. It should be noted that although two different damper devices 67 have been shown in the figures, the damper device 67 may be given many different designs and be of other types than shown in the figures.
[0564] In
[0565] In
[0566] The lock assembly 127 comprises a lock element housing 129 in which the lock element 128 is movably mounted between a position where the teeth of the lock element engage the correspondingly shaped teeth of a rack member 35 of the first support structure 31 or a rack member of the second support structure 44 and a position where the lock element 128 is retracted into the lock element housing 129 and the teeth of the lock element do not engage the teeth of any rack member 35, 48. On the opposite side of the lock element 128 relative to the side with the teeth, there is provided an actuator cavity 131 in the lock element housing 129. In the actuator cavity 131 there is provided a lock element actuator 130 which is movable in direction substantially perpendicular to direction of movement of the lock element 128. The lock element 128 and the lock element actuator are provided with correspondingly wedge shapes as indicated in
[0567] In
[0568] In
[0569] The hoisting equipment further comprises a pulley 78 and a support unit 79 detachably attached to the outer end portion 27 of the telescopic arm 26. If the case that the lift arm 16 does not include a telescopic arm 26, the support unit 79 including the support unit 79 with the pulley 78, may be detachably attached to the first end portion 17 of the lift arm 16. As can be seen in
[0570] As mentioned, the hoisting equipment, comprising the winch 74, the winch motor 75, the pulley 78 and the support unit 79 for the pulley and the winch line 76 with the hoisting element 77, is detachably attached to the lifting device 14, preferably on the lift arm 16, whereby the hoisting equipment can be attached to the lifting device 14 when there is need for the hoisting equipment, and later be removed when there is no more need for the hoisting equipment.
[0571] In
[0572] It should be understood that it is obviously possible to use more or fewer lifting vessels during a lifting operation than the two lifting vessel shown in
[0576] The invention has now been explained with reference to a non-limiting examples. A person skilled in the art will, however, appreciate that modifications and changes may be made to the embodiments which will be within the scope of the invention.