Changing blow moulds in blow-moulding machines
10953589 ยท 2021-03-23
Assignee
Inventors
Cpc classification
B29C49/42384
PERFORMING OPERATIONS; TRANSPORTING
B29C49/30
PERFORMING OPERATIONS; TRANSPORTING
B29C49/42403
PERFORMING OPERATIONS; TRANSPORTING
B29C2049/4858
PERFORMING OPERATIONS; TRANSPORTING
B29C49/006
PERFORMING OPERATIONS; TRANSPORTING
B29C2049/4892
PERFORMING OPERATIONS; TRANSPORTING
B29C2049/4863
PERFORMING OPERATIONS; TRANSPORTING
B29C49/28004
PERFORMING OPERATIONS; TRANSPORTING
B29L2031/712
PERFORMING OPERATIONS; TRANSPORTING
B29C2049/023
PERFORMING OPERATIONS; TRANSPORTING
B29C49/4205
PERFORMING OPERATIONS; TRANSPORTING
International classification
B29C49/42
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A method for operating a forming device for forming plastic preforms into plastic containers, wherein in a working mode of the apparatus, the plastic preforms are transported by means of a plurality of forming stations along a predefined transport path, and by loading with a fluid medium are expanded into plastic containers, wherein to expand the plastic preforms, blow-moulding devices are used, inside which the plastic preforms are expanded into plastic containers, wherein in a change mode, at least one of the blow-moulding devices is removed from the apparatus and/or one of the blow-moulding devices is arranged on a blow-mould carrier of the apparatus, wherein to change the blow-moulding devices, a change device is used which has a gripper device for gripping the blow-moulding device. According to the invention, in a working mode, the forming device is operated in a first protected area which is not accessible to a machine operator, and the change device is arranged at least partially in a second protected area which is accessible for the machine operator for at least part of the time in working mode, wherein a connection can be created between the first protected area and the second protected area.
Claims
1. Method for operating a forming device of an apparatus for forming plastic preforms into plastic containers, wherein in a working mode of the apparatus, the plastic preforms are transported by means of a plurality of forming stations along a predefined transport path, and by loading with a fluid medium are expanded into plastic containers, wherein to expand the plastic preform, blow-moulding devices are used, inside which the plastic preforms are expanded into plastic containers, wherein in a change mode, at least one of the blow-moulding devices is removed from the apparatus and/or one of the blow-moulding devices is arranged on a blow-mould carrier of the apparatus, wherein to change the blow-moulding devices, a change device is used which has a gripper device for gripping the blow-moulding device, wherein in a working mode, the forming device is operated in a first protected area which is not accessible to a machine operator during production, and the change device is arranged at least partially in a second protected area which is accessible for the machine operator for at least part of the time in the working mode, wherein a connection can be created between the first protected area and the second protected area, and wherein during the working mode, preparatory processes for a change process are performed in the second protected area and the second protected area is an actual housing or a light barrier, wherein the second protected area being accessible for the machine operator includes permitting the machine operator to enter the second protected area, wherein a preparation of the preparatory processes includes a provision of blow-moulding devices to be inserted, or a detection of blow-moulding devices and during the change process new blow-moulding devices or the blow-moulding devices to be inserted are brought to at least one of the plurality of the forming stations, and wherein a magazine device is provided which has a plurality of receiving holes for receiving the blow-moulding devices and the blow-moulding devices are each introduced into the receiving holes.
2. Method according to claim 1, wherein in working mode, the connection between the first protected area and the second protected area is interrupted.
3. Method according to claim 1, wherein during the change process, the two protected areas are connected together for at least part of the time such that the first protected area can be reached by the change device for at least part of the time.
4. Method according to claim 1, wherein a receiver device containing a plurality of blow-moulding devices is moved into a working area of the change device.
5. Method according to claim 1, wherein before or during the change process, blow-moulding parts are identified.
6. Method according to claim 5, wherein blow-moulding parts are identified in order to assign these blow-moulding parts to predefined forming stations.
7. Method according to claim 5, wherein before or during the change process, data characteristic of their position are assigned to the blow-moulding parts identified or to be identified.
8. Method according to claim 1, wherein the change process comprises the following steps: opening of the second protected area; introduction of a receiver device with a plurality of blow-moulding parts; identification of at least some of the blow-moulding parts introduced.
9. Apparatus for forming plastic preforms into plastic containers, with a transport device which transports the plastic preforms along a predefined transport path, wherein the transport device has a movable station carrier arranged at least indirectly on a stationary base carrier and on which a plurality of forming stations are arranged, wherein these forming stations each comprise blow-moulding devices which each form cavities within which the plastic preforms can be formed into plastic containers, and these blow-moulding devices are each arranged on blow-mould carriers, wherein the apparatus has a change device which is suitable and intended at least to remove the blow-moulding devices from their blow-mould carriers and/or arrange blow-moulding devices on the blow-mould carriers, wherein this change device comprises a gripper device for gripping the blow-moulding device, wherein the apparatus has a first protected area within which the forming device is operated, and wherein the apparatus has a second protected area within which the change device is at least partially arranged, and the first protected area and the second protected area can be made accessible independently of each other, including permitting a machine operator to enter the second protected area, and the second protected area is brought into connection with the first protected area, and wherein during a working mode, the apparatus performs preparatory processes for a change process in the second protected area and the second protected area is an actual housing or a light barrier, wherein a preparation of the preparatory processes includes a provision of blow-moulding devices to be inserted, or a detection of blow-moulding devices and during the change process new blow-moulding devices or the blow-moulding devices to be inserted are brought to at least one of the plurality of forming stations, and wherein a magazine device is provided which has a plurality of receiving holes for receiving the blow-moulding devices and the blow-moulding devices are each introduced into the receiving holes.
10. Apparatus according to claim 9, wherein the first protected area and the second protected area can be connected together via an interface, wherein this interface also allows interruption of the connection.
11. Apparatus according to claim 9, wherein in the working mode of the apparatus, the change device is completely arranged in the second protected area.
12. Apparatus according to claim 1, wherein the change device has at least two gripper devices.
13. Apparatus according to claim 12, wherein one gripper device serves for gripping the two side parts of the blow-moulding device and the other gripping device serves for holding the base part.
14. Apparatus according to claim 12, wherein the at least two gripper devices are arranged on a common rotatable and/or pivotable carrier.
15. Apparatus according to claim 9, wherein the side parts and the base part of the blow-moulding device are removed in temporal succession.
16. Method for operating a forming device of an apparatus for forming plastic preforms into plastic containers, wherein in a working mode of the apparatus, the plastic preforms are transported by means of a plurality of forming stations along a predefined transport path, and by loading with a fluid medium are expanded into plastic containers, wherein to expand the plastic preforms, blow-moulding devices are used, inside which the plastic preforms are expanded into plastic containers, wherein in a change mode, at least one of the blow-moulding devices is removed from the apparatus and/or one of the blow-moulding devices is arranged on a blow-mould carrier of the apparatus, wherein to change the blow-moulding devices, a change device is used which has a gripper device for gripping the blow-moulding device, wherein in a working mode, the forming device is operated in a first protected area which is not accessible to a machine operator during production, and the change device is arranged at least partially in a second protected area which is accessible for the machine operator for at least part of the time in the working mode, wherein a connection can be created between the first protected area and the second protected area, wherein during the working mode, preparatory processes for a change process are performed in the second protected area and the second area is an actual housing or a light barrier, wherein access to the second protected area includes entering the second protected area, wherein a preparation of the preparatory processes includes a provision of blow-moulding devices to be inserted, or a detection of blow-moulding devices and during the change process new blow-moulding devices or the blow-moulding devices to be inserted are brought to at least one of the plurality of the forming stations, and two control devices including a control device for controlling the change device and a control device for controlling the forming device are provided, wherein the two control devices interact for a change mode for exchange of blow-moulding devices and in a normal working mode, the change device of the apparatus proceeds into a rest position in which the change device consumes a minimum amount of space.
Description
(1) Further advantages and embodiments arise from the enclosed drawings. These show:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21) Reference sign 40 designates a change device which serve to remove the blow-moulding devices from their blow-mould carriers or arrange the blow-moulding devices on the blow-mould carriers. Reference sign 6 designates a base carrier on which the station carrier 12 is rotatably mounted. The change device 40 is also arranged on or next to the base carrier 6. Thus the change device 40 may be integrated in the apparatus. Reference sign 18 designates a housing which at least partially surrounds the station carrier 12 but however preferably, as shown below, may also enclose or accommodate the change device 40.
(22) Reference sign W designates a change position. As stated above, the blow-moulding devices are preferably changed at a specific change position. This means that the forming stations can be moved successively to this change position W by rotating the carrier 12, and then the old blow-moulding devices are removed from this change position and new blow-moulding devices can preferably be supplied. Reference sign R designates a radial direction. The change device or a gripper device of the change device is preferably brought in this radial direction up to the forming stations or blow-moulding devices in order to change them.
(23)
(24) Reference sign 52 designates a gripper device which serves to grip and transport the blow-moulding devices. This gripper device is again mounted pivotably on the second arm 54 and is preferably also rotatable. Thus as a whole, the gripper device can be pivoted spatially through at least three, preferably at least four axes. In addition, it would also be possible, as indicated by the dotted rectangle, for several change devices to be provided, wherein these are arranged in particular each at least indirectly on the base carrier 6. In this way, in change mode, the individual blow-moulding devices could be exchanged more quickly.
(25) Reference sign 46 designates diagrammatically a detection device which detects forces acting on the change device 40 or the gripper device 52 so as to be able to disconnect these in an emergency. Advantageously, the apparatus comprises several such detection devices, preferably assigned to each individual drive device causing a movement of the change device 40 or gripper device 52. These detection devices may for example be force-measuring devices which determine actual forces, torques and similar. It would however be also possible for the forces to be determined from parameters of the respective drive, such as from currents or similar.
(26) Reference sign B designates an operator using the plant. During operation of the change device, the latter advantageously cannot move into regions which can be reached by the change device 40.
(27) Reference sign 22 designates a control device for controlling the change device. Reference sign 42 designates a control device for controlling the forming device itself. The two control devices can interact, in particular for a change mode for exchange of blow-moulding devices. Here it is possible that, in normal working mode, the change device 40 of the apparatus proceeds into a rest position in which the change device takes up as little space as possible.
(28)
(29) In addition, a magazine device 70 is depicted which has a plurality of receiving points 72 for receiving the blow-moulding devices. These blow-moulding devices may each be introduced into the receiving points or holes 72.
(30)
(31) The depiction shown in
(32)
(33) Reference sign 82 as a whole designates a locking device which locks the two blow-mould carrier parts 16a and 16b together in working mode, so that these can pivot apart even under high pressures. Reference sign 66 refers to a protrusion arranged on the two side parts of the blow-moulding device 14. This protrusion is designed so stably that the entire blow-moulding device 14 can be carried via this protrusion. The protrusion 66 may be gripped by the gripper device or part of the gripper device, so that the gripper device 52 can carry the blow-moulding device via this protrusion. The blow-moulding device as a whole can also be held together by holding the respective side parts of the blow-moulding device via the protrusion 66.
(34)
(35)
(36) To achieve this respective pivot and rotational movement about individual axes, and also in relation to further axes to be described, drive devices are provided such as, in particular but not exclusively, electric motor drives. In addition however, the use of pneumatic and/or hydraulic drives would, be conceivable. A gripper device 52 is provided on the second arm 54 and serves to grip the blow-moulding device. This gripper element is pivotable about an axis A5 relative to the arm 54. This axis A5 may here stand perpendicular to the axis A3 and/or also perpendicular to the axis A4. In addition, the gripper device is arranged on the arm 54 via a carrier 58. The gripper device itself may in turn be rotatable relative to this carrier 58 about an axis A6.
(37) By means of this multiplicity of movements, the blow-moulding devices 14 can be removed from the individual forming stations and placed on a carrier 74, here depicted as a Euro-pallet. It would however also be possible to place the blow-moulding devices 14 directly into openings provided in a magazine.
(38) A distance between the magazine device or the pallet 74 and the change device 40 may here lie between 1 metre and 2 metres. A corresponding action radius of the change device may lie in a region of 1.5 metres.
(39)
(40)
(41)
(42)
(43)
(44) In the situation shown in
(45) Finally, the new side parts 14a and 14b and the original base part 14c can again be attached to a mould carrier (not shown) as illustrated in
(46)
(47) In the embodiment shown in
(48) Thus the gripper device 52 in this embodiment allows a relative movement between the guide elements 63 or holding elements 62 which serve to hold or guide the side parts 14a, 14b of the blow-moulding device 14. Here, the two guide elements 62 are each movable in a rectilinear direction so that the side parts of the blow-moulding device can be moved apart or brought together.
(49) Preferably, as mentioned above, the drives for performing this separation and approach movement of the side parts are pneumatic drives. Standard magazines can be used for storage of the blow-moulding devices.
(50)
(51) Reference sign S1 refers to the first protected area within which the forming device 1 is arranged. Reference sign S2 designates the second protected area within which the change device 40 is, arranged. The first protected area S1 is separated from the second protected area S2 by a separating element 160. This separating element 160 (e.g. in the form of a roller shutter) may create or interrupt a connection between the two protected areas S1 and S2. During working mode, it is conceivable that the first protected area S1 is closed and the second protected area 52 is opened.
(52) Reference sign 140 refers to a first magazine device in which, here, a plurality of first side parts 14a and second side parts 14b of the blow-moulding devices are arranged. These side parts preferably have identification elements so that they can be dearly identified by the change device.
(53) Reference sign 145 designates a second magazine device in which the base parts 14c of the blow-moulding devices 14 are arranged. These base parts 14c are preferably also clearly identifiable.
(54)
(55) Only the two side parts 14a and 14b are arranged on the second gripper device 53. Reference sign 182 designates a holding device on which the two gripper devices are arranged. Furthermore, a carrier 184 is provided which carries the two holding devices. This carrier can be rotated about a rotation axis Dr in order to bring either the first gripper device 52 or the second gripper device 53 up to the forming stations.
(56) Reference signs 92 and 93 each refer to identification devices which serve to identify blow-mould parts. These may for example be RFID read devices which are suitable for reading RFID tags. These identification devices are here arranged on the gripper devices but could however also be arranged on the carrier 184. Again, identification elements 150 are arranged on the individual blow-mould parts 14a, 14b, 14c and allow clear identification of the individual blow-moulding devices. These again could for example be RFID tags or similar.
(57) The apparatus preferably also has a memory device (not shown) in which the entered data, such as data characterising the blow-moulding devices, can be stored.
(58) It would be possible for such data which characterises the blow-moulding devices to be stored together with positional data of the gripper device, so that it can be established at which site (e.g. within a magazine) a specific blow-moulding device is located.
(59) In the embodiment shown in
(60) The applicant reserves the right to claim as essential to the invention all features disclosed in the application documents insofar as these are novel individually or in combination relative to the prior art. It is furthermore pointed out that features have been described in the individual figures which may be advantageous taken in themselves. The person skilled in the art will directly understand that a specific feature described in one figure could also be advantageous even without further features from this figure. The person skilled in the art will also understand that advantages may result from a combination of several features shown individually or in different figures.
LIST OF REFERENCE SIGNS
(61) 1 Apparatus forming apparatus
(62) 6 Base carrier
(63) 8 Forming stations
(64) 10 Plastic preforms
(65) 12 Station carrier
(66) 14 Blow-moulding device
(67) 14a, 14b Side parts of blow-moulding device
(68) 14c Base part of blow-moulding device
(69) 15 Blow-mould shell
(70) 15a Supply and discharge element for tempering medium
(71) 16 Blow-mould carrier
(72) 16a 16b Blow-mould carrier parts
(73) 18 Housing
(74) 18a Recess
(75) 20 Plastic containers
(76) 22 Control device for controlling the change device
(77) 32 Wall
(78) 34 Wall parts
(79) 36 Supply device
(80) 38 Discharge device
(81) 40 Change device
(82) 40a-40d Change device
(83) 42 Control device for controlling the forming device
(84) 46 Detection device
(85) 50 Oven
(86) 52 Gripper device
(87) 53 Gripper device
(88) 54 Second pivotable arm
(89) 56 First pivotable arm
(90) 58 Carrier
(91) 62 Guide element
(92) 63 Recess
(93) 64a, 64b Protrusions
(94) 66 Protrusions
(95) 70 Magazine device
(96) 72 Holes
(97) 74 Carrier/pallet
(98) 75 Carrier plate
(99) 77 Openings
(100) 78 Carrier
(101) 79 Base carrier
(102) 79a Openings/holes
(103) 82 Locking device
(104) 120,130 Drives
(105) 140,145 Magazine
(106) 122, 124 Communication connections
(107) 132, 134 Communication connections
(108) 142, 154 Ports
(109) 158 identification element
(110) 160 Separating element
(111) 172,174 Side parts
(112) 176 Base part
(113) 182 Holder device
(114) 184 Carrier
(115) 192, 193 identification device
(116) D Rotation axis
(117) Dr Rotation axis of gripper devices
(118) B Operator
(119) A1-A6 Axes
(120) W Change position
(121) R Radial direction
(122) S1 First protected area
(123) S2 Second protected area