Electric strike having an interchangeable actuator module
10934744 ยท 2021-03-02
Assignee
Inventors
- Ryan Matthew Sims (Mesa, AZ, US)
- Baruch Spence (Phoenix, AZ, US)
- Michael Allen Webb (Cave Creek, AZ, US)
Cpc classification
E05B47/0047
FIXED CONSTRUCTIONS
Y10T292/699
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
An actuator-controlled electric strike operates in conjunction with a latch having an engaged position to secure a door in a closed state and a released position. The strike comprises a housing defining an entry chamber. A keeper is disposed in the entry chamber about an axis for rotation between a locked position and an unlocked position. A unitized actuator module is provided including a body, a keeper release and an actuator movable between first and second positions. When the actuator is in one of the first or second positions the keeper release is coupled to the keeper and the keeper is secured in the locked position. When the actuator is selectively moved to the other of the first or second positions the keeper release is decoupled from the keeper and the keeper is rotatable to the unlocked position.
Claims
1. An actuator-controlled electric strike for operating in conjunction with a latch of a lockset, wherein the latch has an engaged position so as to secure a door in a closed state and a released position, the strike comprising: a) a housing including a back wall, a bottom panel and side walls defining an entry chamber therein; b) a keeper disposed in the entry chamber about an axis of rotation parallel with the back wall, wherein the keeper is rotatable about the axis of rotation between a locked position and an unlocked position, and wherein the back wall is disposed opposite the keeper when the keeper is in the locked position; and c) an actuator module including a body, a keeper release configured to engage the keeper at a point between said axis of rotation of said keeper and said bottom panel of said housing, and an actuator selectively movable between a first actuator position and a second actuator position, wherein the actuator module is unitized in that the actuator is contained within the body and at least a portion of the keeper release is contained within the body, and wherein when the actuator is in one of the first actuator position or the second actuator position the keeper release is coupled to the keeper and the keeper is secured in the locked position, and wherein when the actuator is selectively moved to the other of the first actuator position or the second actuator position the keeper release is permitted to move in a linear direction toward the back wall, thereby permitting the keeper to rotate to the unlocked position.
2. The strike in accordance with claim 1 wherein the actuator module includes a keeper support, and wherein the keeper release and the keeper support are configured such that a load placed on the keeper when the keeper is in the locked position is transferred from the keeper through the keeper release and keeper support to the back wall of the housing.
3. The strike in accordance with claim 2 wherein the actuator module includes a keeper support bracket, and wherein the keeper support extends from the keeper support bracket.
4. The strike in accordance with claim 3 wherein the keeper support bracket includes an actuator extension that is coupled to the actuator, and wherein the keeper support bracket is selectively moveable by the actuator as the actuator moves between the first actuator position and the second actuator position.
5. The strike in accordance with claim 4 wherein the actuator module further includes a guide fixedly positioned relative to the body, wherein the keeper support bracket is slidably coupled with the guide.
6. The strike in accordance with claim 1, wherein the keeper release is a first keeper release, wherein the actuator module further comprises a second keeper release, and wherein the first keeper release and the second keeper release are disposed at opposite ends of the actuator module.
7. The strike in accordance with claim 1 wherein the actuator comprises a spring return solenoid and a plunger, wherein the keeper release is operatively coupled to the plunger and configured for movement when the actuator moves between the first actuator position and the second actuator position.
8. The strike in accordance with claim 1 wherein the actuator includes an actuating device comprising a springless electromagnet actuator including a magnet and a plunger, wherein the keeper release is operatively coupled to the plunger and configured for movement when the actuator moves between the first and second actuator positions.
9. The strike in accordance with claim 8 wherein the actuator module includes a microcontroller configured to sense a voltage having a first polarity supplied to the strike, wherein upon sensing the voltage having the first polarity the microcontroller drives the springless electromagnet actuator from the first to the second actuator position.
10. The strike in accordance with claim 9 wherein the actuator module further includes a constant-current, constant-voltage (CCCV) charger and a super capacitor, the microcontroller controlling the CCCV charger to charge the super capacitor after the springless electromagnet actuator has been driven to the second actuator position, the super capacitor being used to provide a second voltage having a polarity opposite the first polarity to drive the springless electromagnet actuator from the second actuator position to the first actuator position.
11. The strike in accordance with claim 1 wherein the actuator includes an actuating device comprising a stepper motor including a shaft, wherein the keeper release is operatively coupled to the shaft and configured for movement when the actuator moves between the first and second actuator positions.
12. The strike in accordance with claim 11 wherein the actuator module includes a microcontroller configured to sense a voltage having a first polarity supplied to the strike, wherein upon sensing the voltage having the first polarity the microcontroller drives the stepper motor from the first to the second actuator position.
13. The strike in accordance with claim 12 wherein the actuator module further includes a constant-current, constant-voltage (CCCV) charger and a super capacitor, the microcontroller controlling the CCCV charger to charge the super capacitor after the stepper motor has been driven to the second actuator position, the super capacitor being used to provide a second voltage having a polarity opposite the first polarity to drive the stepper motor from the second actuator position to the first actuator position.
14. The strike in accordance with claim 1 wherein the actuator module is a unitized first actuating module, wherein the unitized first actuating module is configured to be interchangeable with a unitized second actuating module of the strike, and wherein the unitized second actuating module includes a second body, a second keeper release configured to engage the keeper, and a second actuator selectively movable between a first actuator position and a second actuator position.
15. The strike in accordance with claim 1 wherein the housing is configured to receive one of a plurality of strike plates, wherein each of the plurality of strike plates are configured to accommodate different locksets.
16. The strike in accordance with claim 1 wherein the keeper includes an extendable face portion in communication with the entry chamber, a position of the extendable face portion being adjustable to define a width of the entry chamber.
17. The strike in accordance with claim 16 wherein the extendable face portion is adjusted using a set screw.
18. The strike in accordance with claim 1, wherein the lockset includes a deadbolt, wherein the strike further comprises a deadbolt bracket including a first wall having a first distal end, a second wall having a second distal end, and a bracket side wall connecting the first wall and the second wall, wherein the housing includes an upstanding wall defining at least a portion of the entry chamber, wherein the deadbolt bracket is disposed within the entry chamber, wherein the first and second distal ends are disposed against the upstanding wall, and wherein the deadbolt bracket and the upstanding wall define a deadbolt receiving chamber for the deadbolt.
19. The strike in accordance with claim 18 wherein the upstanding wall includes at least one of the side walls of the housing.
20. The strike in accordance with claim 19 wherein the deadbolt bracket includes a tab extending from the second distal end, wherein the at least one of the side walls of the housing has a slot defined therein configured for receiving the tab.
21. The strike in accordance with claim 20 wherein the first wall is mounted to the back wall of the housing.
22. The strike in accordance with claim 18 wherein the deadbolt bracket is U-shaped.
23. The strike in accordance with claim 1, further comprising a latch bolt monitor, wherein the housing is configured to receive the latch bolt monitor in the entry chamber.
24. The strike in accordance with claim 23 wherein the latch bolt monitor is mounted to the back wall.
25. The strike in accordance with claim 1, further comprising a trim plate disposed around the keeper.
26. The strike in accordance with claim 25 wherein the door is pivotally mounted to a door frame, and wherein the trim plate is mounted to one of the housing of the strike or the door frame.
27. The strike in accordance with claim 1, further comprising a lip extension including a bottom panel, a first side wing, and a second side wing, wherein the first side wing extends from a first end of the bottom panel of the lip extension, wherein the second side wing extends from a second end of the bottom panel of the lip extension, and wherein the lip extension is mounted to the housing.
28. The strike in accordance with claim 27 wherein the lip extension includes a rib disposed on the bottom panel of the lip extension that extends between the first side wing and the second side wing, and wherein the rib is disposed adjacent to a notch formed in the housing.
29. The strike in accordance with claim 27, further comprising a strike plate mounted to the housing, wherein at least one of the first side wing and the second side wing include a notch defined in a distal end that is configured for being disposed adjacent to the strike plate.
30. The strike in accordance with claim 27 wherein the bottom panel of the lip extension is positioned adjacent to the bottom panel of the housing.
31. The strike in accordance with claim 27 wherein the lip extension is U-shaped.
32. The strike in accordance with claim 1 wherein at least one of the side walls includes an edge, wherein the keeper includes a keeper base and a ramp element, wherein the ramp element includes a surface that is contactable by the latch, and wherein the surface of the ramp element extends beyond the edge of the at least one of the side walls when the keeper is in the locked position to prevent the latch from contacting the edge of the at least one of the side walls.
33. The strike in accordance with claim 32 wherein a profile of the surface of the ramp element matches a profile of the edge of the at least one of the side walls.
34. The strike in accordance with claim 32 wherein the surface of the ramp element includes a rounded profile.
35. The strike in accordance with claim 32 wherein the surface of the ramp element includes an extension flange that covers the edge of the at least one of the side walls when the keeper is in the locked position.
36. The strike in accordance with claim 1 wherein the housing includes a front profile, wherein the keeper includes a keeper base and a ramp element, wherein the ramp element includes a surface that is contactable by the latch, and wherein the surface of the ramp element extends beyond the front profile of the housing when the keeper is in the locked position to prevent the latch from contacting the edge of the at least one of the side walls.
37. An actuator-controlled electric strike for operating in conjunction with a latch of a lockset, wherein the latch has an engaged position so as to secure a door in a closed state and a released position, the strike comprising: a) a housing defining an entry chamber therein, wherein the housing includes a back wall and a bottom panel; b) a keeper disposed in the entry chamber about an axis of rotation, wherein the keeper is rotatable about the axis of rotation between a locked position and an unlocked position, and wherein the back wall is disposed opposite the keeper when the keeper is in the locked position; and c) an actuator module including a body, a keeper release configured to engage the keeper at a point between said axis of rotation of said keeper and said bottom panel of said housing, and an actuator selectively movable between a first actuator position and a second actuator position, wherein the actuator module is unitized in that the actuator is contained within the body and at least a portion of the keeper release is contained within the body, and wherein when the actuator is in one of the first actuator position or the second actuator position the keeper release is coupled to the keeper and the keeper is secured in the locked position, and wherein when the actuator is selectively moved to the other of the first actuator position or the second actuator position the keeper release is permitted to move in a linear direction that is perpendicular to the axis of rotation of the keeper, thereby permitting the keeper to rotate tothe unlocked position.
38. An actuator-controlled electric strike for operating in conjunction with a latch of a lockset, wherein the latch has an engaged position so as to secure a door in a closed state and a released position, the strike comprising: a) a housing including a back wall, a bottom panel and side walls defining an entry chamber therein; b) a keeper disposed in the entry chamber about an axis of rotation parallel with the back wall, wherein the keeper is rotatable about the axis of rotation between a locked position and an unlocked position; and c) an actuator module including: i) a body, ii) a keeper release configured to engage the keeper, iii) a keeper support, wherein the keeper release and the keeper support are configured such that a load placed on the keeper when the keeper is in the locked position is transferred from the keeper through the keeper release and keeper support to the back wall of the housing, iv) a keeper support bracket, wherein the keeper support extends from the keeper support bracket, wherein the keeper support bracket includes an actuator extension that is coupled to the actuator, and wherein the keeper support bracket is selectively moveable by the actuator as the actuator moves between the first actuator position and the second actuator position, and iv) an actuator selectively movable between a first actuator position and a second actuator position, wherein the actuator module is unitized in that the actuator is contained within the body and at least a portion of the keeper release is contained within the body, and wherein when the actuator is in one of the first actuator position or the second actuator position the keeper release is coupled to the keeper and the keeper is secured in the locked position, and wherein when the actuator is selectively moved to the other of the first actuator position or the second actuator position the keeper release is permitted to move in a linear direction toward the back wall, thereby permitting the keeper to rotate to the unlocked position.
39. The strike in accordance with claim 38 wherein the actuator module further includes a guide fixedly positioned relative to the body, wherein the keeper support bracket is slidably coupled with the guide.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present invention will now be described, by way of example, with reference to the accompanying drawings, in which:
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(24) Corresponding reference characters indicate corresponding parts throughout the several views. The exemplifications set out herein illustrate currently preferred embodiments of the present invention, and such exemplifications are not to be construed as limiting the scope of the invention in any manner.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
(25) Referring now to
(26) Turning again to
(27)
(28) Referring now to
(29) As further shown in
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(31) As further shown in
(32) In accordance with an aspect of the present invention, actuator module 26 may be configured to operate stepper motor 74 as a low power actuator. To that end, and with additional reference to
(33) As can be noted from the above, actuator module 26 may be selected to operate in either a fail safe mode or a fail secure mode depending on whether the first position has keeper support 64, 64 coupled to keeper release 62, 62 (fail secure) or whether the first position has members 62/64, 62/64 decoupled from one another (fail safe). To ensure that the actuator drive operation completes when a pre-load condition is present, a position sensor 95 may be used to supply the microcontroller with actuator position data. In one embodiment, position sensor 95 may be a contactless linear position Hall sensor in conjunction with a magnet. It should be understood that the position sensor may incorporate any suitable sensor system capable of sensing the actuator drive position, such as, but not limited to, a photo sensor, a pressure sensor, a micro switch, a passive infrared sensor, a radio frequency (RF) sensor, a reed switch, or the like. If microcontroller 84 determines the actuator drive was not successfully completed after receiving actuator position data from position sensor, microcontroller 84 will continue to drive the actuator until the desired position is successfully reached. To conserve power, position sensor 95 may be switched to a power down state when it is not being used.
(34) In accordance with a further aspect of the present invention, the actuating device may be a springless electromagnet actuator having a non-magnetic armature containing a permanent magnet combined with a solenoid body and coils similar to that disclosed within U.S. patent application Ser. No. 13/833,671. When using such a springless electromagnet actuator, microcontroller 84 can use input power 90 to provide a first pulse having a first polarity to drive the armature to the second position. Input voltage 90 may then charge super capacitor(s) 88 through CCCV regulator 86 under microcontroller 84 control as described above. Once input power is removed, super capacitor(s) 88 may then provide the power needed for a second pulse having a second polarity to return the armature to the first position.
(35) While the actuating device has been described as either a solenoid, a stepping motor or a springless electromagnet actuator, it is understood the actuating device in accordance with the invention may include other types of motors, including a DC motor, or other types of powered actuating devices, including piezo electric and shape memory devices.
(36) Turning now to
(37) In accordance with this aspect, keeper 24 may include a groove 102 adapted to received face portion 54. One or more set screws 104 may be threadably inserted within corresponding threaded apertures 106 within face portion 54. Set screws 104 may be selectively advanced until the desire width is created, i.e., width W.sub.2. Groove 102 may include respective recesses 108 configured to receive a respective set screw 104. A fastener, such as hex screw 110 is then threaded through face portion 54 and into keeper 24 to secure face portion 54 to the keeper. Width W.sub.2 may be selected such there is little movement of the door latch, and subsequently the door, when the latch is locked within strike 20. Reduced movement minimizes unnecessary wear and tear on the latch and the strike, as well as reduces door movement and subsequent noise. In addition, when used in conjunction with a cylindrical-type lockset, and when extendable face portion 54 is adjusted outward and keeper 24 is in its locked position as shown in
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(40) As seen in both
(41) As shown in
(42) Deadbolt bracket 124 in accordance with the invention may be mounted within housing 22 by a pair of screws 126 passing through holes 114 define within back wall 28 of the housing and threaded into corresponding holes 127 defined in rear wall 128 of deadbolt bracket 124. Side wall 34 may include a slot 130 configured to receive a tab 132 extending from an end 135 of front wall 134 of deadbolt bracket 124. In this manner, deadbolt bracket 124 is rigidly secured along two faces of housing 22 such that any load placed on the deadbolt latch (not shown) impacts the deadbolt bracket and housing 22 and not keeper 24.
(43) Thus, the deadbolt receiving chamber 123 of open-sided deadbolt bracket 124 provides more room and greater vertical clearance for the associated deadbolt and, if keeper 24 were to be compromised or otherwise fail, the door would remain secure due to the deadbolt securely residing within receiving chamber 123 of deadbolt bracket 124. In addition, deadbolt bracket 124 may also be made to be interchangeable across a multitude of electric strike models. While deadbolt bracket is shown as being U-shaped in
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(45) Referring to
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(47) In yet another aspect of the invention, keeper 24 may optionally include at least one extension flange 29 that projects from an end of ramp element 23 that extend beyond at least one of side edges 25 of keeper base 27. When keeper 24 is in a locked position ((
(48) Several aspects of this invention have been disclosed as being desirably interchangeable across a multiple of electric strike models, thereby demonstrating the versatility of the disclosed electric strike and its ability to meet various strike needs. In another aspect of the invention, a strike lip extension can be used with the disclosed electric strike in order to make the electric strike adaptable to fit a variety of door frames that might exist in the field. Referring to
(49) Referring to
(50) Referring now to
(51) In accordance with a further aspect of the present invention, a method for ocking or unlocking a door having an actuator-controlled electric strike for operating in conjunction with a latch of a lockset is included, wherein the latch has an engaged position so as to secure a door in a closed state and a released position, and wherein the strike includes a housing including a back wall and opposing side walls and defining an entry chamber therein; a keeper rotatably disposed in the entry chamber about an axis for rotation between a locked position and a unlocked position; and an actuator module, including a keeper release configured to engage the keeper, and an actuator selectively movable between a first actuator position and a second actuator position, wherein when the actuator is in one of the first or second actuator positions the keeper release is coupled to the keeper and the keeper is secured in the locked position, and wherein when the actuator is selectively moved to the other of the first or second actuator positions the keeper release is decoupled from the keeper and the keeper is rotatable to the unlocked position, the method for unlatching comprising the steps of providing an input voltage to drive the actuator from a first position to a second position; after driving the actuator, using the input voltage to charge a capacitor; removing the input voltage; and providing a return voltage via the capacitor to drive the actuator from the second position to the first position.
(52) The method may further include the actuator module having a microcontroller wherein the microcontroller senses an input polarity of the input voltage and drives the actuator from the first actuator position to the second actuator position. Further, the capacitor may be a super capacitor wherein the actuator module further includes a constant-current, constant-voltage (CCCV) charger, the microcontroller controlling the CCCV charger to charge the super capacitor after the actuator has been driven to the second actuator position, the super capacitor then providing a second voltage having a polarity opposite the input polarity to drive the actuator from the second actuator position to the first actuator position.
(53) A method for changing an actuator module of a strike assembly is provided wherein said actuator module is a first actuating module including an actuator and a keeper release, comprising the steps of:
(54) 1) providing said strike assembly having said first actuator module disposed in a strike assembly housing wherein said housing includes a movable keeper, wherein the first actuator module includes a first actuating device comprising one of a solenoid or a motor, and further comprising a first keeper release operatively engageable with said movable keeper to selectively release said keeper from a locked position to a released position;
(55) 2) allowing for the removal of said first removable actuator module from said housing; and
(56) 3) allowing for the installation of a second removable actuator module in place of said first removable actuator module wherein the second actuator module includes a second actuating device comprising one of a solenoid or a motor, and further comprising a second keeper release operatively engageable with said movable keeper to selectively release said keeper from a locked position to a released position.
(57) While the invention has been described by reference to various specific embodiments, it should be understood that numerous changes may be made within the spirit and scope of the inventive concepts described. Accordingly, it is intended that the invention not be limited to the described embodiments, but will have full scope defined by the language of the following claims.