Laminate membranes comprising a two-dimensional layer comprising polyaromatic functionalities
10913035 ยท 2021-02-09
Assignee
Inventors
Cpc classification
B01D69/12
PERFORMING OPERATIONS; TRANSPORTING
B01D61/02
PERFORMING OPERATIONS; TRANSPORTING
B01D2323/36
PERFORMING OPERATIONS; TRANSPORTING
B01D67/00416
PERFORMING OPERATIONS; TRANSPORTING
B01D67/0046
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01D67/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
This invention relates to membranes of two dimensional material and their uses in filtration. The membranes may include polyaromatic molecules which provide a improvement in the rejection observed for small solutes. The two dimensional material may be a transition metal dichalcogenide (TMDC) or hexagonal boron nitride (hBN).
Claims
1. A laminate membrane comprising: a plurality of nanoplatelets of a two-dimensional material comprising a transition metal dichalcogenide (TMDC) and/or hexagonal boron nitride (hBN), wherein each individual nanoplatelet is impermeable to liquid and the plurality of nanoplatelets are stacked in such a way as to form capillary-like pathways between the faces and sides of the nanoplatelets; and a plurality of polyaromatic molecules covalently bonded to the two-dimensional material.
2. The membrane of claim 1, wherein the two-dimensional material is a TMDC.
3. The membrane of claim 1, wherein the plurality of nanoplatelets is a mixture of a plurality of nanoplatelets of a first two-dimensional material comprising a TMDC and a plurality of nanoplatelets of a second two-dimensional material selected from the group consisting of a TMDC, graphene, and hBN.
4. The membrane of claim 1, wherein the polyaromatic molecules are dye molecules.
5. The membrane of claim 4, wherein the dye molecules comprise sunset yellow and/or crystal violet.
6. The membrane of claim 1, wherein the plurality of nanoplatelets is obtained from the corresponding bulk layered inorganic material using a solvent exfoliation method.
7. The membrane of claim 1, wherein the laminate membrane is comprised in a composite with a porous material.
8. A method of reducing the amount of one or more solutes in a liquid to produce a product liquid depleted in said solute or solutes; the method comprising: (a) contacting a first face of a laminate membrane with the liquid comprising the one or more solutes, wherein the laminate membrane comprises a plurality of nanoplatelets of a two-dimensional material comprising a transition metal dichalcogenide (TMDC) and/or hexagonal boron nitride (hBN); and a plurality of polyaromatic molecules covalently bonded to the two-dimensional material; wherein each individual nanoplatelet is impermeable to liquid and the plurality of nanoplatelets are stacked in such a way as to form capillary-like pathways between the faces and sides of the nanoplatelets, causing the liquid to pass through the capillary-like pathways between the faces and sides of the nanoplatelets; and (b) recovering the product liquid depleted in said solute or solutes from or downstream from a second face of the membrane; (c) optionally, recovering the solute or solutes from the first face of the membrane.
9. The method of claim 8, wherein the one or more solutes comprise one or more ions and corresponding counterions in which both ions have a hydration radius that is no larger than 1 nm.
10. The method of claim 8, wherein the method is a filtration method and wherein the product liquid is recovered as a liquid from or downstream from the second face of the membrane without the liquid having undergone a phase change.
11. The method of claim 8, wherein the liquid is an aqueous liquid.
12. The method of claim 8, wherein the one or more solutes comprise one or more ions and corresponding counterions in which both ions have a hydration radius that is no larger than 0.45 nm.
13. The method of claim 12, wherein the one or more solutes includes NaCl.
14. A method of reducing the amount of one or more non-ionic solutes in a liquid to produce a product liquid depleted in said solute or solutes; the method comprising: (a) contacting a first face of a laminate membrane with the liquid comprising the one or more solutes, wherein the laminate membrane comprises a plurality of nanoplatelets of a two-dimensional material comprising a transition metal dichalcogenide (TMDC) and/or hexagonal boron nitride (hBN); and a plurality of polyaromatic molecules covalently bonded to the two-dimensional material; wherein each individual nanoplatelet is impermeable to liquid and wherein the plurality of nanoplatelets are stacked in such a way as to form capillary-like pathways between the faces and sides of the nanoplatelets, causing the liquid to pass through the capillary-like pathways between the faces and sides of the nanoplatelets; and (b) recovering the solute or solutes liquid from or downstream from a second face of the membrane; (c) optionally, recovering any remaining product from the first face of the membrane; wherein the one or more solutes are each non-ionic species having a hydration radius that is no larger than 10 nm.
15. The method of claim 14, wherein the one or more solutes comprise non-ionic species having a hydration radius that is no larger than 1 nm.
16. The method of claim 14, wherein the method is a filtration method and wherein the product liquid is recovered as a liquid from or downstream from the second face of the membrane without the liquid having undergone a phase change.
17. The method of claim 16, wherein the non-ionic solute or each non-ionic solute is an organic molecule.
18. The method of claim 14, wherein the liquid is an organic solvent or solvent mixture.
19. The method of claim 14, wherein the liquid is an aqueous liquid.
20. The method of claim 14, wherein the method is a pervaporation method and the method of recovering the product liquid comprises allowing the liquid to evaporate from the second face of the membrane to form a vapour and subsequently condensing the vapour to form the product liquid.
21. The method of claim 20, wherein the non-ionic solute is an alcohol and the liquid is either water or a second alcohol with a smaller hydration radius than the first alcohol.
22. The method of claim 14, wherein the concentration of the one or more solutes in the product liquid is reduced by 50% or more relative to the concentration in the starting liquid.
23. The method of claim 14, wherein the plurality of nanoplatelets is obtained from the corresponding bulk layered inorganic material using a solvent exfoliation method.
24. The method of claim 14, wherein the plurality of nanoplatelets is a mixture of a plurality of nanoplatelets of a first two-dimensional material selected from the group consisting of a TMDC and hBN and a plurality of nanoplatelets of a second two-dimensional material selected from the group consisting of a TMDC, graphene, and hBN.
25. The method of claim 14, wherein the two-dimensional material is a TMDC.
26. The method of claim 14, wherein the two-dimensional material is hBN.
27. The method of claim 14, wherein the laminate membrane is comprised in a composite with a porous material.
28. A method of producing a laminate membrane of claim 7; the method comprising: a) depositing a plurality of nanoplatelets of a two-dimensional material onto a porous material to form the laminate membrane supported on the porous material; and b) contacting a first side of the laminate membrane with a first solution comprising a first concentration of the polyaromatic molecules and contacting the second side of the laminate membrane with a second solution comprising a second concentration of the polyaromatic molecules, said second concentration being lower than said first concentration, to covalently bond the plurality of polyaromatic molecules to the two-dimensional material to provide a membrane of claim 7.
29. The method of claim 28, wherein the method further comprises: obtaining the plurality of nanoplatelets of the two-dimensional material from the corresponding bulk layered inorganic material using a solvent exfoliation method.
30. The membrane of claim 1, wherein the plurality of polyaromatic molecules are charged polyaromatic molecules.
31. The membrane of claim 30, wherein the polyaromatic molecules are negatively charged.
32. The membrane of claim 1, wherein the laminate membrane has a thickness between about 100 nm and about 10 m.
33. The membrane of claim 1, wherein the polyaromatic molecules are covalently bonded to the two-dimensional material via a nitrogen atom in each polyaromatic molecule.
34. The membrane of claim 7, wherein the laminate membrane is sandwiched between layers of the porous material.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Embodiments of the invention are further described hereinafter with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION
(25) Throughout this specification, the term two dimensional material refers to nanoplatelets of TMDCs, hBN and mixtures thereof of which the laminate membrane is comprised. Thus, the term two dimensional material encompasses mixtures of WS.sub.2 and MoS.sub.2.
(26) Nanoplatelets may be single or few layered particles of the respective inorganic layered material.
(27) The term two-dimensional may mean a compound in a form which is so thin that it exhibits different properties than the same compound when in bulk. Not all of the properties of the compound will differ between a few-layered particle and a bulk compound but one or more properties are likely to be different. Typically, two-dimensional inorganic compounds are in a form which is single- or few layers thick, i.e. up to 10 molecular layers thick. A two-dimensional crystal of a layered material (e.g. an inorganic compound or graphene) is a single or few layered particle of that material. The terms two-dimensional and single or few layered are used interchangeably throughout this specification. Two-dimensional materials are not truly two dimensional, but they exist in the form of particles which have a thickness that is significantly smaller than their other dimensions. The term two-dimensional has become customary in the art.
(28) The term few-layered particle may mean a particle which is so thin that it exhibits different properties than the same compound when in bulk. Not all of the properties of the compound will differ between a few-layered particle and a bulk compound but one or more properties are likely to be different. A more convenient definition would be that the term few layered refers to a crystal that is from 2 to 9 molecular layers thick (e.g. 2 to 5 layers thick). A molecular layer is the minimum thickness chemically possible for that compound. In the case of boron-nitride one molecular layer is a single atom thick. In the case of the transition metal dichalcogenides (e.g. MoS.sub.2 and WS.sub.2), a molecular layer is three atoms thick (one transition metal atom and two chalcogen atoms). Thus, few-layer particles crystals are generally less than 50 nm thick, depending on the compound and are preferably less than 20 nm thick, e.g. less than 10 or 5 nm thick.
(29) The term multi-layered particle refers to a particle which exhibits similar properties to the same compound when in bulk. A more convenient definition would be that the term multi-layered particle refers to a particle that is 10 or more molecular layers thick.
(30) The inorganic compounds referred to in this specification are inorganic layered compounds. Thus, the term inorganic compound refers to any compound made up of two or more elements which forms layered structures in which the bonding between atoms within the same layer is stronger than the bonding between atoms in different layers. Many examples of inorganic layered compounds have covalent bonds between the atoms within the layers but van der Waals bonding between the layers. For the absence of doubt, the term inorganic layered compound is not intended to encompass graphene or other carbon based two-dimensional materials (e.g. graphene oxide, reduced graphene oxide, partially oxidised graphene).
(31) Many inorganic compounds exist in a number of allotropic forms, some of which are layered and some of which are not. For example boron nitride can exist in a layered graphite-like structure (hexagonal boron nitride or hBN) or as a diamond-like structure in which the boron and nitrogen atoms are tetrahedrally orientated. For the absence of doubt, it is hexagonal boron nitride that is referred to throughout this specification.
(32) TMDCs are structured such that each layer of the compound consists of a three atomic planes: a layer of transition metal atoms (for example Mo, Ta, W . . . ) sandwiched between two layers of chalcogen atoms (for example S, Se or Te). Thus in one embodiment, the TMDC is a compound of one or more of Mo, Ta and W with one or more of S, Se and Te. There is strong covalent bonding between the atoms within each layer of the transition metal chalcogenide and predominantly weak Van der Waals bonding between adjacent layers. Exemplary TMDCs include NbSe.sub.2, WS.sub.2, MoS.sub.2, TaS.sub.2, PtTe.sub.2, VTe.sub.2.
(33) The solutes to be removed from solution in the methods of the present invention may be defined in terms of their hydrated radius. Below are the hydrated radii of some exemplary ions and molecules.
(34) TABLE-US-00001 TABLE 1 Hydrated Hydrated Ion/molecule radius () Ion/molecule radius () K.sup.+ 3.31 Li.sup.+ 3.82 Cl.sup. 3.32 Rb.sup.+ 3.29 Na.sup.+ 3.58 Cs.sup.+ 3.29 CH.sub.3COO.sup. 3.75 NH.sub.4.sup.+ 3.31 SO.sub.4.sup.2 3.79 Be.sup.2+ 4.59 AsO.sub.4.sup.3 3.85 Ca.sup.2+ 4.12 CO.sub.3.sup.2 3.94 Zn.sup.2+ 4.30 Cu.sup.2+ 4.19 Ag.sup.+ 3.41 Mg.sup.2+ 4.28 Cd.sup.2+ 4.26 propanol 4.48 Al.sup.3+ 4.80 glycerol 4.65 Pb.sup.2+ 4.01 [Fe(CN).sub.6].sup.3 4.75 NO.sub.3.sup. 3.40 sucrose 5.01 OH 3.00 (PTS).sup.4 5.04 H.sub.3O.sup.+ 2.80 [Ru(bipy).sub.3].sup.2+ 5.90 Br 3.30 Tl.sup.+ 3.30 I 3.31 [UO.sub.2].sup.2 4.7
(35) The hydrated radii of many species are available in the literature. However, for some species the hydrated radii may not be available. The radii of many species are described in terms of their Stokes radius and typically this information will be available where the hydrated radius is not. For example, of the above species, there exist no literature values for the hydrated radius of propanol, sucrose, glycerol and PTS.sup.4. The hydrated radii of those species which are provided in the table above have been estimated using their Stokes/crystal radii. To this end, the hydrated radii for a selection of species in which this value was known can be plotted as a function of the Stokes radii for those species and this yields a simple linear dependence. Hydrated radii for propanol, sucrose, glycerol and PTS.sup.4 were then estimated using the linear dependence and the known Stokes radii of those species.
(36) There are a number of methods described in the literature for the calculation of hydration radii. Examples are provided in Determination of the effective hydrodynamic radii of small molecules by viscometry; Schultz and Soloman; The Journal of General Physiology; 44; 1189-1199 (1963); and Phenomenological Theory of Ion Solvation; E. R. Nightingale. J. Phys. Chem. 63, 1381 (1959).
(37) There are a variety of methods available for the exfoliation of bulk samples of TMDC and hBN to form nanoplatelets (Wang, Q. H.; Kalantar-Zadeh, K.; Kis, A.; Coleman, J. N.; Strano, M. S., Electronics and Optoelectronics of Two-Dimensional Transition Metal Dichalcogenides. Nat. Nanotechnol. 2012, 7, 699-712; Huang, X.; Zeng, Z.; Zhang, H., Metal Dichalcogenide Nanosheets: Preparation, Properties and Applications. Chem. Soc. Rev. 2013, 42, 1934-1946; Nicolosi, V.; Chhowalla, M.; Kanatzidis, M. G.; Strano, M. S.; Coleman, J. N., Liquid Exfoliation of Layered Materials. Science 2013, 340; Koski, K. J.; Cui, Y., The New Skinny in Two-Dimensional Nanomaterials. ACS Nano 2013, 7, 3739-3743). The methods can be broadly categorised into three classes: mechanical exfoliation, solvent exfoliation and chemical exfoliation.
(38) Mechanical Exfoliation
(39) Atomically thin flakes of TMDCs can be peeled from their bulk crystals by micromechanical cleavage using adhesive tape and then applied to target substrates, using the same techniques that were developed for graphene. Mechanical exfoliation typically produces single-crystal flakes of high purity and cleanliness that are ideal for fundamental characterization and for fabrication of individual devices. However, this method is not considered to be suitable for large scale production does not provide control over flake thickness and size.
(40) Solution Exfoliation
(41) TMDCs can also be exfoliated by ultrasonication or grinding in appropriate liquids for extended periods of time (2-12 hours), including organic solvents, aqueous surfactant solutions, or solutions of polymers in solvents. Typically, ultrasonication results in the mechanical exfoliation of layered crystals to give flakes that are a few hundred nanometres in size and vary in thickness down to monolayer. The exfoliated flakes are stabilized against re-aggregation through interactions with the solvent molecules. Thus the solvent is typically carefully chosen to produce high quality dispersed flakes of sufficient stability. This method has the highest degree of scalability combined with low costs of manufacture.
(42) Solution exfoliation techniques are the preferred methods for producing nanoplatelets for use in forming the membranes of this invention and membranes for use in the methods of this invention.
(43) Chemical Intercalation
(44) It is also possible to exfoliate many TMDCs into solution by intercalation of ionic species. The typical procedure involves submerging bulk TMDC powder in a solution of a lithium-containing compound (n-butyllithium) for extended periods of time (>1 day) to allow lithium ions to intercalate. This is then followed by exposing the intercalated material to water, usually with added brief sonication. The water reacts vigorously with the lithium between the layers to evolve H.sub.2 gas, which rapidly separates the layers. It is also possible to achieve this by electrochemical Li intercalation at room temperature over a relatively short (6 hours) time scale. Such chemical exfoliation methods produce gram quantities of submicron-sized monolayers, but the resulting exfoliated material differs structurally and electronically from the parent material. In particular, for MoS.sub.2 the process changes the electronic structure of the exfoliated nanosheets from semiconducting to metallic, and the Mo atom coordination is changed from trigonal prismatic (2HMoS.sub.2) to octahedral (1T-MoS.sub.2).
(45) Thus, throughout this specification, the term solvent exfoliation is intended to mean any exfoliation technique in which the layers of the multi-layered particles are cleaved by being subjected to energy in a solvent without prior activation of the multi-layered particles. The term specifically excludes techniques in which chemical species are intercalated between the layers of the multi-layered particles prior to the exfoliation step. The term chemical exfoliation is intended to mean any exfoliation technique in which the layers of the multi-layered particles are cleaved using a method that involves the intercalation of chemical species between the layers prior to the exfoliation step.
(46) Throughout the description and claims of this specification, the words comprise and contain and variations of them mean including but not limited to, and they are not intended to (and do not) exclude other moieties, additives, components, integers or steps. Throughout the description and claims of this specification, the singular encompasses the plural unless the context otherwise requires. In particular, where the indefinite article is used, the specification is to be understood as contemplating plurality as well as singularity, unless the context requires otherwise.
(47) Features, integers, characteristics, compounds, chemical moieties or groups described in conjunction with a particular aspect, embodiment or example of the invention are to be understood to be applicable to any other aspect, embodiment or example described herein unless incompatible therewith. All of the features disclosed in this specification (including any accompanying claims, abstract and drawings), and/or all of the steps of any method or process so disclosed, may be combined in any combination, except combinations where at least some of such features and/or steps are mutually exclusive. The invention is not restricted to the details of any foregoing embodiments. The invention extends to any novel one, or any novel combination, of the features disclosed in this specification (including any accompanying claims, abstract and drawings), or to any novel one, or any novel combination, of the steps of any method or process so disclosed.
(48) The reader's attention is directed to all papers and documents which are filed concurrently with or previous to this specification in connection with this application and which are open to public inspection with this specification, and the contents of all such papers and documents are incorporated herein by reference.
EXAMPLES
Example 1Formation and Characterisation of Membranes of Inorganic 2-D Crystals
(49) Solvent stabilised dispersions of inorganic 2D crystals were produced by ultrasonication of commercially available bulk TMDCs (MoS.sub.2, MoSe.sub.2, WS.sub.2, WSe.sub.2, TiS.sub.2), as well as hexagonal boron nitride (hBN), in various solvents. Typically, MoS.sub.2 is dispersed in either N-Methyl-2-pyrrolidone (NMP) or a mixture of isopropanol/water (IPA/H.sub.2O) (7:3) at a concentration of 10 mg/ml and then exfoliated by bath ultrasonication for 12 hours (37 kHz, 40% amplitude, 25 C.). For hBN pure IPA was used for the exfoliation. After this sonication, the dispersions were centrifuged at 6000 rpm (3139 g) for 30 min to remove any unexfoliated material, the supernatant was then decanted and fresh solvent added before repeating the centrifugation to ensure a narrow distribution of flake dimensions and thicknesses. Similar dispersions were created using solution exfoliated graphene as a comparison and for the creation of composites. Once a stable and homogenous dispersion was created, the concentration of dispersed nanoflakes was determined by optical spectroscopy.
(50) TMDC based filtration Membranes were produced by either using the IPA/H.sub.2O dispersions as prepared or by first diluting the NMP dispersed flakes in IPA by a factor of 20 and then filtering the dispersion through various supporting filtration membranes, typically a polyvinylidene fluoride (PVDF) membrane with a pore size of 0.1 m, using a syringe pump. Typically, a volume of 20-60 ml of the diluted dispersions are used to create the membrane with a thickness ranging from 1 to 10 m. During filtration the flakes in the dispersion are tightly stacked together to form a coherent paper which is supported by the PVDF filter. Composite membranes consisting of various mixtures of exfoliated 2D crystals (e.g MoS.sub.2/graphene, MoS.sub.2/WS.sub.2, graphene/hBN etc.) were created by simply mixing the dispersions of each individual material in differing ratios and briefly sonicating to ensure a homogenous distribution before filtration as for the pure membranes.
(51) Using the methodology described in the previous two paragraphs, the following membranes have been produced: MoS.sub.2, WS.sub.2, MoSe.sub.2, WSe.sub.2, TiS.sub.2, Bi.sub.2Te.sub.3, Graphene, hBN, MoS.sub.2/Graphene (1:1), MoS.sub.2/Graphene (1:3), MoS.sub.2/Graphene (3:1), MoS.sub.2/WS.sub.2 (1:1) and Graphene/hBN (1:1)
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(54) TABLE-US-00002 TABLE 1 The thickness of exfoliated MoS.sub.2 based PVDF membrane. Mass exfoliated MoS.sub.2 based on PVDF/mg Thickness/m 0 0 0.43 2.50 0.04 0.92 4.95 0.09 1.42 7.90 0.20
(55) X-Ray diffraction (XRD) can also be used to determine the interlayer spacing and subsequently the size of ions which are predicted to pass through. This allows us to accurately predict the size exclusion properties of these membranes and of the composites.
Example 2Formation and Characterisation of Membranes of Inorganic 2-D Crystals Functionalised by Dye Molecules
(56) A dispersion of MoS.sub.2 in isopropanol and water (1:1 ratio) was filtered onto PVDF membrane using a programmable syringe pump as shown in
(57) The MoS.sub.2 sandwich membrane was inserted into a H-beaker using two O-rings and supported with a spherical joint clip. Crystal violet, Sunset yellow, and Neutral red were used as cationic, anionic, and neutral dyes, respectively, to functionalise the MoS.sub.2 membrane. For each, 50.0 mL of 0.1 mM aqueous solution dyes were prepared as a feed side, and 50.0 mL of DI water as permeate side.
(58) The concentration of dyes in both feed and permeate sides were determined by UV-vis spectrophotometry every several days for 21 days. The molar extinction coefficients of dyes are 87,000 M.sup.1cm.sup.1 at 590 nm for CV, 22,200 M.sup.1cm.sup.1 at 482 nm for SY, and 13,900 M.sup.1cm.sup.1 at 482 nm for NR (the base form). All membranes in the H-beaker were cleaned for a week using ultra-pure water with hydrostatic pressure to remove residual dyes inside the membranes.
(59) The concentration of the dyes functionalised on MoS.sub.2 was determined by measuring lost absorbance of dyes mixing with dispersion of MoS.sub.2 compared to absorbance of pure dyes dissolved in IPA-water (volume ratio 1:1) as same as the dispersion of MoS.sub.2 as shown in
(60) The mass of dyes functionalised on MoS.sub.2 were shown in Table 2. The saturated amount of dyes that attaches to the surface of the MoS.sub.2 dispersion was determined to be 30, 160, and 24 g per 1 mg of MoS.sub.2 respectively for CV, SY, and NR.
(61) TABLE-US-00003 TABLE 2 The saturated mass of Crystal violet, Sunset yellow, and Neutral red functionalised on MoS.sub.2 at different concentrations Mass of dyes (g) per 1 mg of MoS.sub.2 Prepared dyes Crystal Sunset Neutral concentration/M violet (pH 7) yellow (pH 7) red (pH 10) 1 11.0 1.7 3 2.8 24.1 5 24.1 8.0 8.6 10 29.4 22.2 24.7 20 29.4 47.4 24.0 50 152.8 100 159.2 Saturated dyes on ~30 ~160 ~25 MoS.sub.2
Powder X-Ray Diffraction Spectroscopy
(62) Powder X-ray diffraction (PXRD) patterns of the MoS.sub.2, bulk form and after exfoliation to form membranes as well as after dyes functionalisation, were obtained using a PANalytical X'Pert X-ray diffractometer. Using a Cu-K radiation source operating at 40 kV and 30 mA the patterns were records whilst spinning in the range 2=545, with a step size of 0.017 and a scan step time of 66 s. The position of the (002) peak was used to calculate d-spacing of the materials according to Bragg's law:
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where is the wavelength of the radiation source (0.15418 nm) and is half the position of the (002) peak. All X-ray patterns were corrected using PVDF at the 2of 20.17 as a reference peak.
(64) The X-ray patterns of MoS.sub.2 with PVDF membrane as supporter are shown in
(65) Raman and X-Ray Photoelectron Spectroscopy of Exfoliated MoS.sub.2 Functionalised by Crystal Violet, Sunset Yellow, and Neutral Red.
(66) Raman spectra of MoS.sub.2 functionalised by Crystal violet, Sunset yellow, and Neutral red is shown in
(67) To understand this chemical functionalisation mechanism, Raman and X-ray photoelectron spectroscopies were utilised to analyse the pristine and dye treated MoS.sub.2 membranes.
(68) XPS is commonly used to determine the composition and stoichiometry of MoS.sub.2. XPS spectra of MoS.sub.2, before and after exfoliation in IPA-water, are shown in
Example 3Discussion of Formation and Properties of Membranes of Inorganic 2-D Crystals Functionalised by Dye Molecules
(69) MoS.sub.2 membranes were first produced using syringe-pump assisted filtration, where different volumes of exfoliated MoS.sub.2 flakes dispersions as described above were filtered through polyvinylidene difluoride (PVDF) supporting membranes (100 nm pores) to produce membranes of the desired thickness. The exfoliated flake dimensions within the dispersion (0.01 mg/ml in isopropanol/water) were characterised and found to have thicknesses in the several (1-5) layer range and lateral dimensions of 200-300 nm. The PVDF supporting membranes alone were also characterised and found to exhibit no ionic selectivity or separation ability and thus do not affect the MoS.sub.2 membrane performance.
(70) Determination of Water Permeation Rate
(71) Water permeation rates were determined using two different techniques. Firstly, the osmotic pressure technique depending on concentration of solute was calculated using van't Hoff law:
=i[C.sub.sucrose]RT
(72) where is osmotic pressure, i is 1 for the van't Hoff factor, [C.sub.sucrose] is 1 M sucrose solution, R is gas constant, and T is the temperature in Kelvin, corresponding to osmotic pressure of 25 bar at room temperature.
(73) In this method, a sucrose solution (1 M) was placed on one side of the MoS.sub.2 membrane and distilled water on the other to allow for a direct comparison of relative performance. From the van't Hoff equation this corresponds to an osmotic pressure of 25 bar, and by measuring the change in volume of the water on the feed side the permeation rate can be approximated. This was found to be 4010.sup.3 L m.sup.2 h.sup.1 bar.sup.1 for a 3 m thick membrane and 11.610.sup.3 L m.sup.2 h.sup.1 bar.sup.1 for a 6 m thick membrane (both functionalised by dye), which compares very favourably to the GO membranes which exhibited a permeation of 810.sup.3 L m.sup.2 h.sup.1 bar.sup.1 for a 1 m thick membrane, demonstrating the increased water flux through the MoS.sub.2 membranes. This matches previous reports which have demonstrated water permeation rates 3-5 times higher for MoS.sub.2 membranes compared to GO. These values also compare favourably to those recently shown for MoS.sub.2 membranes produced through chemical exfoliation measured by osmotic pressure (1 M NaCl) of 2.210.sup.3 L.Math.m.sup.2.Math.h.sup.1.Math.bar.sup.1.
(74) Secondly, external pressure was used in a dead-end filtration setup to more accurately represent industrial applicability. The MoS.sub.2 sandwich membrane was cut and inserted in syringe holder with two O-ring at the top and bottom of membrane as well as adhesive glue to hold membrane and protect water leaking. The water permeation rate was calculated by weighing the water pushed through the controlled MoS.sub.2 membrane area (26.910.sup.6 m.sup.2) by the external pressure.
(75) The water permeation rate under external pressure was found to be 269.5 (23.7) L m.sup.2 h.sup.1 bar.sup.1 for a 6 m thick dye treated MoS.sub.2 membrane. This compares very favourably to similar external pressure results for pristine MoS.sub.2 laminates, which showed a permeation rate of 245 L m.sup.2 h.sup.1 bar.sup.1 for a much thinner 1.7 m membrane. This increased water permeation rate is likely related to the interaction of the water molecules with the molybdenum atoms that are present due to sulphur vacancies and defects produced through ultrasonication and at flake edges, which has been shown theoretically.
(76) Determination of Ionic Permeation Rate
(77) Ionic permeation was carried out in a homemade H-beaker as shown in
(78) Permeation of various solutes including; organic dyes and metal salts (KCl, NaCl, Na.sub.2SO.sub.4, CaCl.sub.2, and MgCl.sub.2) were measured using a homemade H-beaker setup (similar to that described above for the dye functionalization of the membranes). The membranes were first sandwiched between two polyethylene terephthalate (PET) sheets with pre-formed holes to ensure that the exposed membrane area was controlled and reproducible for each experiment. This sandwich was then sealed between the two containers with equal volumes of water, to minimise any hydrostatic pressure, and a feed side with a high concentration of the selected solute (1 M) and a permeate side with a thousand times lower concentration (1 mM) to ensure high diffusive pressure, and this is shown schematically in
(79) The as-prepared MoS.sub.2 membranes exhibit excellent rejection properties for each of the large (1 nm) dye molecules, with very low permeation rates (CV: 5.3 mol m.sup.2 h.sup.1, SY: 0.9 mol m.sup.2 h.sup.1, NR: 12.5 mol m.sup.2 h.sup.1) for a 6 m thick membrane. However, the as-prepared membranes exhibited poor rejection of the group I and II metal cations listed above. Surprisingly, the filtration properties of the membranes were found to be transformed by their dye functionalization. On exposure to the cationic and anionic dye molecules for extended periods of time (21 days); they exhibited excellent rejection of simple ionic solutes. To visualise the dynamic permeation of the solute ions we can simply measure the change in resistivity of the permeate side of the membrane as a function of time, and as the ionic concentration increases the resistivity will decrease. Some discrepancy arises from the non-selectivity of the conductivity measurements, as exposure to atmospheric gases (e.g. CO.sub.2) also leads to a decrease in the resistivity over this time, thus by starting with 1 mM of chosen solute this affect is minimised.
(80) The plot in
(81) To complement the resistivity measurements, in situ potentiometric measurements were also performed, measuring the potential difference between two silver/silver chloride (Ag/AgCl) reference electrodes, placed in each of the feed and permeate compartments, with no applied current (supporting information). By measuring the change in measured potential with time we can accurately detect any ionic concentration changes as any tendency to equalize the ionic concentrations will lead to a rapid decrease in the measured potential difference between the two reference electrodes, and these results were found to agree with the resistivity measurements shown. To validate these electrochemical results the increased concentration of sodium cations (Na.sup.+) present in the permeate side after three hours was determined by inductively coupled plasma-optical emission spectrometry (ICP-OES), these values are shown in
(82) Ionic rejection can be defined as 1C.sub.MoS.sub.
(83) Due to the demand for desalination technology each of the commonly found ionic solutes in sea water were chosen to be analysed. The rejection rate, calculated after three hours with a 1000 concentration gradient as discussed previously, for each of KCl, NaCl, Na.sub.2SO.sub.4, CaCl.sub.2, and MgCl.sub.2 as a function of hydrated cationic radius are shown in
(84) Without wishing to be bound by theory, the predominant transport mechanism in this work is attributed to an electrostatic attraction between the cations in solution and the negatively charged MoS.sub.2 channels, with atomic radii only affecting the transport above the critical channel width. However, in our results we observe that although the XRD results indicate the channel width to be approximately 6.4 we observe high rejection of species with radii >4.2 , illustrating how the dye functionalisation has led to a tunability of these membranes.
(85) The change in permeation rates for the ions with a smaller hydration radius than 4.2 indicates that the nanocapillaries formed between the MoS.sub.2 sheets must be approximately 8.4 in width. This is in agreement the XRD results which show an interlayer spacing for the MoS.sub.2 membrane of 14 , leaving a free space after subtracting the thickness of a single MoS.sub.2 layer of 10 . This is slightly lower than that achieved for hydrated GO membranes of 13 , and is the source of the desired ionic selective filtration observed.
(86) To better replicate real world rejection properties of these membranes a mixed ionic solution of synthetic sea water (SSW) was tested, shown schematically in the
(87) The concentration of ions passed through membrane analysed by inductively couple plasma optical emission spectroscopy (ICP-OES) is shown in Table 3 and 4.
(88) TABLE-US-00004 TABLE 3 Ions rejection in percent calculated by ICP-OES. Membranes Dyes Ions rejection (%) feed Thickness K.sup.+ Na.sup.+ Na.sup.+ Ca.sup.2+ Mg.sup.2+ (mM) (m) (KCl) (NaCl) (Na.sub.2SO.sub.4) (CaCl.sub.22H.sub.2O) (MgCl.sub.26H.sub.2O) 0.1 mM CV 6 90.3 1.5 95.6 0.3 92.8 0.4 93.7 0.5 100 3 96.7 0.3 92.5 0.8 1 97.0 0.3 1 mM CV 5 98.4 0.1 98.0 0.1 87.1 0.2 99.2 0.2 100 3 94.9 0.2 97.0 0.2 84.6 0.1 95.3 0.6 100 1 97.6 0.2 97.13 0.3 88.2 0 97.8 0.2 100 0.1 mM SY 6 95.1 3.4 97.2 0.7 97.8 0.4 96.4 0.8 100 3 14.7 4.1 0.1 mM NR 6 36.0 0.7 3 39.3 0.7 Pre-dyes 5 27.0 3 18.8 1 11.3
(89) TABLE-US-00005 TABLE 4 Synthetic Sea Water (SSW) Rejection and each ion passed through membrane. Membranes Thickness Ions rejection (%) Dyes feed (m) K.sup.+ Na.sup.+ Ca.sup.2+ Mg.sup.2+ 0.1 mM 6 91.7 0.1 95.1 0.4 84.8 0 88.1 0.1 CV 3 88.7 0 90.5 0.6 79.8 0.1 84.8 0.3 1 mM 5 96.4 0 97.6 0.2 90.9 0 93.8 0 CV 3 93.8 0.1 94.6 0 90.9 0 90.2 0 0.1 mM 6 94.9 0.7 95.7 1.9 77.3 0.8 87.9 2.4 SY
Example 4Discussion of Formation and Properties of Membranes of Inorganic 2-D Crystals of the Invention in Separating Organic Molecules from Water
(90) The filtration and separation properties of transition metal dichalcogenides (TMDs) membranes, specifically molybdenum disulphide (MoS.sub.2) membranes, were explored to assess their capability for separation of organic-water mixtures. More specifically, the separation of alcohols (e.g. ethanol and isopropanol) from water was studied, as well as the separation of pyridoxine from water.
(91) The separation of ethanol-water mixtures and isopropanol-water mixtures were studied using both pristine and functionalised MoS.sub.2 membranes. These samples were analysed using gas chromatograph with a flame ionisation detector (GC-FID). Additionally, the separation of pyridoxine-water mixtures was also studied, and these samples were analysed using UV-Vis absorption spectroscopy.
(92) Experimental Methods
(93) Ultrasonic liquid phase exfoliation of molybdenum (IV) disulphide (MoS.sub.2) was the method used in this experiment to exfoliate bulk MoS.sub.2 to create submicrometer-thick MoS.sub.2 membranes. A known amount of the exfoliated MoS.sub.2 material was passed through a syringe pump at a rate of 10 ml h.sup.1 to create various thicknesses of MoS.sub.2 on PVDF membrane. The following membranes were used for all the experiments discussed in this report: blank PVDF membrane, 1 m-thick MoS.sub.2, 3 m-thick MoS.sub.2 and 5 m-thick MoS.sub.2 membranes.
(94) The membranes were each sandwiched between two plastic sheets, held together by Araldite epoxy resin. Once dried, the sandwiched membrane is placed between two U-shaped beakers, and this was the main experimental setup for the experiments. One of the beakers was filled with a known amount of an organic/water mixture, referred to as the feed side, and the remaining beaker was filled with the same amount of pure water, referred to as the permeate side.
(95) Ethanol-Water Separation
(96) Ethanol is soluble in water and rapid, effective separation of various EtOH/water mixtures is highly desired. The feed side contained a mixture of 1:1 EtOH/water, and the permeate side contained pure de-ionised water only. Samples were taken at various time intervals, which were then analysed using a gas chromatograph with a flame ionisation detector (GC-FID).
(97) The separation of EtOH/water was investigated using both pristine MoS.sub.2 membranes, and functionalised MoS.sub.2-crystal violet membranes with a thickness of 1 m, 3 m, 5 m on PVDF, compared against a blank PVDF membrane.
(98) The permeation data for the pristine MoS.sub.2 membranes are shown in
(99) The ethanol concentration in the feed side, up to 5 hours, does not show a trend for any of the membranes. This implies there was very little change in ethanol concentration, which suggests the MoS.sub.2 membranes effectively separate water and ethanol up to 5 hours.
(100) In the permeate side, the blank PVDF membrane functionalised with crystal violet dye shows an increase in ethanol concentration (see
(101) There is little difference when comparing the functionalised and pristine MoS.sub.2 membranes for EtOH/water separation. It is possible that the ethanol present in the feed side washed the crystal violet dye out of the membranes as crystal violet dissolves in ethanol.
(102) Isopropanol-Water Separation
(103) The experimental setup was the same as described for the ethanol-water separation experiments above, however isopropanol was substituted for ethanol. Hence the feed side contained a 1:1 ratio of IPA/water, and the permeate side initially contained pure de-ionised water only. Again, IPA/water separation experiments were conducted using both pristine MoS.sub.2 membranes and MoS.sub.2 membranes functionalised by crystal violet, at thicknesses of 1 m, 3 m and 5 m MoS.sub.3. These were compared against a blank PVDF membrane. All samples were analysed using the GC-FID.
(104) As shown in
(105)
(106) Overall, the permeate side shows an increase in IPA concentration for the membrane experiments, suggesting that a small amount of IPA has passed through the MoS.sub.2 membranes. The blank PVDF experiment displayed the largest increase in IPA concentration as expected. In the feed side, there is little change in concentration for all the membrane experiments, implying that overall the membranes effectively separate IPA and water. As with the ethanol/water experiments, there appears to be little difference between the functionalised and pristine MoS.sub.2 membranes. Again, the IPA in the feed side mixture was suspected to dissolve, and hence remove, the crystal violet dye in the functionalised membranes.
(107) Pyridoxine-Water Separation
(108) These samples were analysed using UV-Vis spectroscopy as pyridoxine absorbs at 327 nm (in the UV region). The membranes used in this experiment were as follows: blank PVDF membrane and pristine MoS.sub.2 membranes of varying thicknesses (1 m, 3 m and 5 m). The permeate side consisted of pure de-ionised water only, and the feed side contained a 50 M pyridoxine solution dissolved in de-ionised water.
(109) For all the membrane experiments, there was little or no change in the concentration of pyridoxine in both the permeate and feed side, which suggests that little or no pyridoxine is passing through the membranes. One possible reason for pyridoxine not passing through even the blank PVDF membrane is that it may functionalise the membranes by sticking to the PVDF and not passing through the capillaries. Further work is required to confirm this theory