METHOD OF MANUFACTURING A PLASTIC COVERING PANEL AND THE PANEL OBTAINED
20210047838 ยท 2021-02-18
Inventors
Cpc classification
B29C66/43
PERFORMING OPERATIONS; TRANSPORTING
B29C66/71
PERFORMING OPERATIONS; TRANSPORTING
B29C66/71
PERFORMING OPERATIONS; TRANSPORTING
E04F15/02038
FIXED CONSTRUCTIONS
E04F2201/043
FIXED CONSTRUCTIONS
B29L2031/776
PERFORMING OPERATIONS; TRANSPORTING
E04F13/18
FIXED CONSTRUCTIONS
E04F15/105
FIXED CONSTRUCTIONS
B29C65/565
PERFORMING OPERATIONS; TRANSPORTING
E04F13/185
FIXED CONSTRUCTIONS
B29C65/56
PERFORMING OPERATIONS; TRANSPORTING
International classification
E04F13/08
FIXED CONSTRUCTIONS
B29C65/00
PERFORMING OPERATIONS; TRANSPORTING
B29C65/56
PERFORMING OPERATIONS; TRANSPORTING
E04F13/18
FIXED CONSTRUCTIONS
E04F15/02
FIXED CONSTRUCTIONS
Abstract
Method for manufacturing a plastic panel having a first side (1) with a hook (11), a first assembly cavity (12) and a locking cavity (13) which is recessed and whose upper side forms a bearing surface and a protrusion (21) comprising a beak (24) in the junction plane, an inset recess (23) continuing by a bearing point (32) connecting with a groove (31), a flexible lock (3) which can retract by elastic deformation into the recess (23) during the assembly movement of the panel (100a) to be installed and extend inside the locking cavity (13).
According to the method, the first side (1) is machined (I) to its final section and with the blank of the second side (2) with a protruding tab (4) which is locally heated (II) after cooling (III) to bend it and form the lock (3).
Claims
1) Method for manufacturing a plastic covering panel comprising two pairs of parallel sides to be assembled by its pairs of sides with other panels of the same type the pairs of sides of which have matching assembly profiles, one top and one bottom, with the sides of the panels being assembled on the junction planes, with each panel; One pair of sides for the assembly, by the pivoting of the panel side into the matching side of another already laid panel and one pair of transverse sides for the assembly by the interleaving of the forms and their clipping by this movement in the corresponding transverse side of another already installed panel, A first transverse side having a junction plane at the edge of the tarp of the panel, continuing in a locking cavity opening to the top and in the form of a hook. The second transverse side matching the first side and having an upper edge in the junction plane terminating in a protrusion and separated from the panel body by the assembly cavity of a panel fitting over the hook of another panel and a protrusion housed in this cavity of the other panel, wherein we form a blank from the pair of transverse sides, giving the first side its final section and by forming on the second side, and assembly cavity opening into the bottom of the profile and a protrusion with a beak entering the junction plane and followed by an insert recess from the junction plane, the bottom of which extends in a tab and protrudes from the base of the protrusion. the area at the base of the tab is heated locally, Then when this area has softened, the tab is raised towards the recess to form the lock, and the form is stabilized by cooling it to obtain the panel whose two transverse sides have assumed their final shape.
2) Method of manufacturing a plastic covering panel according to claim 1, wherein the blank of the pair of transverse sides is formed by lathe milling the first side to its final section and by milling, forming on the second side an assembly cavity opening out into the bottom of the profile and a protrusion with a beak, followed by an inset recess from the junction plane and the bottom of which continues by a curved convex bearing point which connects to the beginning of a groove, extending by a protruding tab from the base of the protrusion.
3) Method of manufacturing a plastic covering panel according to claim 2, wherein at least one of the sides is machined by milling.
4) Method of manufacturing a plastic covering panel according to claim 1, wherein A rounded groove is formed connecting the curved bearing point and side of base of tab.
5) Method of manufacturing a plastic covering panel according to claim 1, wherein the tab is formed at an inclination angle with respect to the junction plane of the panel which is greater than 90.
6) Method of manufacturing a plastic covering panel comprising two pairs of parallel sides to be assembled with other panels of the same type the pairs of sides of which have matching assembly profiles. the panel having; one pair of sides for the assembly, by the pivoting of the panel side into the matching side of another already laid panel and one pair of transverse sides for the assembly by the interleaving of the forms and their clipping together by this pivoting movement in the corresponding transverse side of another already installed panel, The first side of this pair of sides has a hook and a first assembly cavity, opening into the top of the panel, through which the junction plane of the two sides and having a locking cavity inset from the junction plane and whose upper side forms a bearing surface, The second side of this pair of sides has a second assembly cavity opening into the bottom of the panel and receiving the first hook of the adjacent panel and an inverted hook forming a protrusion entering the first assembly cavity of the first side of this adjacent panel, The side of the protrusion has a beak the bearing surface of which is in the junction plane, to reach the top of the panel A recess inset from the junction plane continuing to the bottom by a flexible lock in the shape of an inclined tab, oriented towards the top and whose base derives from protrusion, wherein the blank of the pair of transverse sides is formed by lathe milling the first side to its final section and by lathe milling, forming on the second side, an assembly cavity opening out into the bottom of the profile and a protrusion with a beak and followed by a recess inset from the junction plane and the bottom of which connects to the beginning of a groove, extending by a protruding tab from the base of the protrusion. the area at the base of the tab is heated locally, then when this area has softened, the tab is raised towards the recess to form the lock, and the form is stabilized by cooling it to obtain the panel whose two transverse side shave assumed their final shape.
7) A plastic covering panel comprising two pairs of parallel sides to be assembled with other panels of the same type the pairs of sides of which have matching assembly profiles wherein the panel is made according to the process of claim 1:
8) Covering panel according to claim 7, wherein it includes one pair of sides for assembly, by the pivoting of the panel side into the matching side of another already laid panel and one pair of transverse sides for assembly by the interleaving of the forms and their clipping by this pivoting movement in the corresponding transverse side of another already installed panel, the first side of this pair of sides has a hook and a first assembly cavity, opening into the top of the panel, through which the junction plane of the two sides passes and having a locking cavity inset from the junction plane and whose upper side forms a bearing surface, the second side of this pair of sides has a second assembly cavity opening into the bottom of the panel and receiving the first hook of the adjacent panel and an inverted hook forming a protrusion entering the first assembly cavity of the first side of this adjacent panel, the side of the protrusion has a beak the bearing surface of which is in the junction plane, to reach the top of the panel a recess inset from the junction plane continuing to the bottom by a flexible lock in the shape of an inclined tab, oriented towards the top and whose base derives from protrusion,
9) Covering panel according to claim 8, wherein the inset recess of the junction plane has a base continuing in a curved and convex support connecting with the beginning of the groove and extending in the tab.
10) Covering panel according to claim 8, wherein it has a rounded groove connecting the curved bearing point and side of base of tab.
11) Covering panel according to claim 8, wherein the lock is formed from a strip chosen from a group comprising: A strip with local reduction of the thickness A strip with an enlarged base compared to the thickness of the strip which decreases towards its end, A strip with a reduced base compared to the thickness of the strip which increases towards its end, A strip with an increased bearing surface.
12) Covering panel according to claim 8, wherein the two transverse sides each end in a hook, preceded by a corresponding assembly cavity, The hook of the first transverse side of a panel being engaged in the cavity of the second transverse side of a preceding panel and reciprocally, the cavity of the second transverse side of the panel receiving the hook of the first transverse side of the following panel, The side forming a beak, of hook of a panel has a locking cavity of which the side forms a bearing surface for the lock of the previous panel and the side forming the nose above the assembly cavity of the previous panel is followed by a lock beneath the nose.
Description
ILLUSTRATIONS
[0060] The process according to the invention will be described in greater detail below by means of implementation examples represented in the attached illustrations in which:
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[0070]
DESCRIPTION OF EMBODIMENTS OF THE INVENTION
[0071] To understand the issue resolved by the methods of the invention, it is essential to describe in detail the structure of the covering panel whose two complementary sides are concerned directly by the manufacturing method.
[0072]
[0073] The panel (100) has a pair of parallel sides for the assembly of complementary shapes along an assembly line and a pair of parallel sides transversely turned towards the first pair of size ensuring the assembly by the interleaving of the complementary shapes by one side being clipped into the matching side of a panel, already installed in this positioning row. Clipping is obtained by the movement of the panel in the course of installation. This pair of parallel transverse slides (1, 2) has means of assembly by the shape, completed on one side by a tab (known as the lock) and on the other, by a locking cavity accommodating the tab by clicking into place, and locking the movements perpendicular to the plane of the panel, and therefore the positioning plane.
[0074] Accordingly, the two edges or transverse sides (1, 2) of the same panel have matching shapes, that is, shapes designed to be assembled with complementary shapes of a matching side on the other panel (100).
[0075] In greater detail, the first side 1 consists of relief forming a hook (11) preceded by an assembly cavity (12) (first cavity) ending toward the top by a locking cavity (13) and a nose (14) reaching the junction plane (JP).
[0076] Generally, the second side (2) has a shape matching that of the first side, also with a sort of hook forming a protrusion (21) fitted with a lock (3). More accurately, the top (101) of the panel near the second side (2) extends beyond the bottom (back of panel) (102) by an inverted hook forming a protrusion (21) beyond a second assembly cavity (22). The protrusion (21) generally has a section complementing that of the first assembly cavity (12); the hook (11) and the second assembly cavity (22) have the same complementary section.
[0077] The edge of the protrusion (21) forms the connecting surface with the nose (14) atop the locking cavity (13) of the other junction plane (JP) panel. The protrusion consists of a nose (24) in the junction plane above a recess (23) continuing towards the underside (102) by a locking tab referred to more simply as the block (3) connecting to the protrusion (21). The recess (23) has a bottom (231).
[0078] The unreferenced bearing surface of the nose (14) and the beak (24) enters the junction plane (JP). Their intersection with the top (101) can consist of a chamfer which is not shown.
[0079]
[0080] An example of the embodiment of the procedure for manufacturing these panels will be described in the following. In the preliminary steps, a piece of plastic material is cut into panel blanks, generally rectangular, having two pairs of parallel sides. The first pair of sides is machined by milling. The other pair of sides, those of the transverse sides, will be produced according to the method of the invention described below in
[0081] According to
[0082] Depending on the section of the blank (110) machined by milling, the temporary shape of the second side (2) includes the protrusion (21) and the second assembly cavity (22). The face of the protrusion (21) consists of a protruding beak (24) in the junction plane (JP) followed by an inset recess (23), to a depth (in the direction of the drawing plane) at least equal to the thickness of the future lock (3) not yet put into form in this just-machined state of the profile. The recess (23) continues in a curved convex bearing (33) connecting a groove (32) with a rounded bottom (321) then a tab (4). Preferably, this tab is inclined downwards or as an extension of protrusion (21) to form the open groove (32) connected to the bottom (231) of the recess (23) by a curved and convex support (33) (see also
[0083] The following phase (II) consists in locally heating the blank (110) in area Z enclosed by a circle, to soften the material of this junction zone with the base (41) of the tab (4). Local heating can be obtained by various means to limit it to the area needed for shaping, for instance, by infrared radiation heating, contact heating with a heating plate, heating by a hot air jet, or by a laser beam. The temperature rise is that produced by the softening of the plastic (vitreous transitional temperature).
[0084] During this phase (II), heating is limited locally to the junction area (Z) by the ratio of the masses of material between the base mass (41) of the tab (4) and that of the protrusion (21). Local heating does not destabilize the shape of the protrusion (21) or that of the convex bearing (32) or that of the recess contour (23) or that of the tab beyond its base (41).
[0085] As soon as the base (41) is heated to the temperature at which softening begins, depending on the composition of the material in this area, the tab (4) is lifted mechanically in the direction of the arrow (A) to obtain the permanent deformation of its base (41), to incline the tab (4) upwards, that is towards the top (101) and form an elastic lock (3) while leaving the free end (34) to protrude from the junction plane (JP).
[0086] This lifting by the pivoting of the tab (4) about its base (41) and beyond base (32) of groove (32) can be carried out by various mechanical means, not detailed, such as: [0087] a blade pressing against the underside of the tab (4) causing it to pivot into the required position, [0088] a wheel gradually raising the tab (4) in the direction perpendicular to the plane of the section shown in figure (3). [0089] The passage of the profile (200) on a ramp or a wheel, fixed, to gradually swivel the tab (4) from its position in the phase II to that recorded in phase III which is the state of the tab then forming the lock (3).
[0090] Post-forming is followed by the cooling (III) of the junction zone (Z) to stabilize this form of the base (31) of the lock (3).
[0091] After this stabilization, we obtain the post-formed side whose section is that of
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[0093] The section of
[0094] The net separation of the facing surfaces after machining, that of the convex bearing (33) and that of the base side of the tab (4), which becomes side (322) of the groove (32), appears clearly in
[0095]
[0096] This movement benefits from the elasticity to allow the lock to be clipped into cavity (13) and come to bear against its upper side (131) by the bearing face (341) of its end (34).
[0097] This elastic deformation movement of lock (3) does not fatigue the bottom (321) of groove (32) and has it benefit from a lever arm effect between the contact with bearing point (33) and bottom (321). Neither does the locked position cause any incipient cracking because the lock (3), bearing against side (131) of the other panel and affected by alternating thrusting/compression actions when laid panel 100 is walked on, does not risk any fatigue and breakage at its base (31).
[0098] This geometry of base (31) is an important characteristic regarding the function of the lock (3).
[0099]
[0100] It can be assumed that the panels (100a, 100) are assembled by pivoting about their parallel side(s) (in the XX direction) as depicted in
[0101] The installation of the new panel 100a consists in engaging its side (orientation of the XX direction parallel to the plane of the drawing sheet) on the assembly edge of the panels of the previous row (first row) then folding it down by pivoting, in doing so, engaging not only the sides already connected to the corresponding side of the panel or panels of the row of panels already installed (first row), but also engaging its side (2a) in the first side (1) of panel (100) already laid in the second row. This method of engagement by pivoting is shown in
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[0103] During the pivoting, the complementary shapes gradually engage, starting near the tilting axis (XX direction, behind the drawing sheet) and moving forwards so that, as soon as the pivoting movement begins, one part of the second cavity (22a) of panel (100a) is sufficiently held by the engaging of the hook (11) of panel (100) already laid in this second row, to prevent any sliding of the panel (100a) in the direction (XX). The lock (3a) is therefore obliged to curve gradually by flexing elastically against the curved bearing point (33a), recessed from the junction plane (JP) to move over the face of the beak (14) then leave the end (34a) of the lock (3a) to extend elastically into the locking cavity (13) until reaching the final locking position shown in the
[0104] In this position, the angle (al) of the lock (3a) is greater than the angle (a) before engagement, creating this thrust holding the lock (3a) against the locking support.
[0105] To summarize, the procedure of forming the assembly sides of the panel produces a panel having particular characteristics in terms of its shape for fast and accurate assembly of the panels.
[0106]
[0107] All the figures are limited to representing the end of the second transverse side (2a, -d) in its machined form but not yet final, as it will be after localized thermoforming, consisting in raising the tab (4a-4d) and fixing this form by cooling it.
[0108] According to
[0109] The face of the protrusion (21a) consists of a protruding beak (24a) entering the junction plane (JP) then the inset recess (23a) the bottom (231a) of which continues in a curved, convex bearing point (33a) connecting with a groove (32a) with a rounded bottom and a tab (4a) forming an extension to the protrusion (21a).
[0110] On the two sides, beyond the base (41a), the (4a) is thinner (412a) to increase the flexibility of the future lock. This alternative is advantageous for blades made of very rigid materials.
[0111]
[0112] This shape of the tab (4b) which will act as a lock is advantageous for planks made of low density or flexible materials.
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[0114] This shape of the tab (4c) which will act as a lock is advantageous for covering strips made of very rigid materials that are difficult to bend.
[0115]
[0116] The flat bottom (231d) reaches the groove (32d) at the base (41d) of the tab (4d).
[0117] The base (41d) has a bearing surface (42d) to increase resistance to vertical forces applied to the lock, made by the local thermoforming of the tab (4d).
[0118]
[0119] Accordingly, to designate the inverted male (M)/female (F) components of the sides, the references (1, 2) will be completed by the suffixes (M) and (F).
[0120] The side (1) which was previously a female side in the previous embodiment has a lock (3M) and a recess (23M) while the transverse side (2) which was the male side, has a locking cavity (13F) and its bearing side (131F).
[0121] It will be noted that the lock (3M) is obtained from a tab (4) which is the type of tab (4d) (
[0122] The other parts are identical to those of the sides (1, 2) of the previous embodiments and have the same numerical references, completed simply by the suffix (M) or the suffix (F).
[0123] Accordingly, the side (1M) has a hook (11M) and a locking cavity (12M) whereas the side (2F) has an inverted hook (21F) and an assembly cavity (22F).
[0124]
[0125] The panel (200-1) is the installed panel whose side (1M) receives the side (2F) of panel (200-2) which descends in the direction suggested by the arrow (FD).
[0126] The results of the clipping action are shown in
[0127]
[0128] The transverse side (2F) is obtained by the machining of beak (24F) forming the junction plane (JP) and the locking cavity (13F) with its bearing side (131F) for the lock (3M). Then, there is the guiding surface (211F) of the inverted hook (21F).
[0129] Machining is carried out in addition to the machining of the cavity (22F) and the other sides of hook (21F).
[0130] The first transverse side (1M) is machined according to the profile shown in
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LIST OF MAIN COMPONENTS
[0132] 100,200 Panels [0133] 110,210 Blank panel [0134] 100a Other panel [0135] 101,201 Top of panel [0136] 102,202 Bottom of panel/Back of panel [0137] 1, 1M First transverse side [0138] 11, 11M Hook [0139] 12, 12M Assembly cavity/first cavity [0140] 13, 13F Locking cavity [0141] 131F Top side [0142] 14 Nose [0143] 2, 2F Second transverse side [0144] 21, 21a-d, 21F Inverted/protruding hook [0145] 211F Guide surface [0146] 22, 22F Assembly cavity/second cavity [0147] 23, 23M Recess [0148] 231, 231M, 231a-d Bottom of recess [0149] 24, 24F Nose [0150] 3, 3M Lock [0151] 31 Shaping bar [0152] 32, 32a-d Groove [0153] 321 Rounded bottom of groove [0154] 322 Side of lock [0155] 33 Convex curved bearing [0156] 34 Free end [0157] 341 Bearing face [0158] 4, 4a-d, 4M Tab [0159] 41, 41a-d Base of tab [0160] 411 Side of tab [0161] 42d Seat [0162] JP Junction plane [0163] FD Clipping direction