SECONDARY CIRCUIT AND TIMING DEVICE FOR APPLIANCE
20210038024 ยท 2021-02-11
Inventors
- Karl Warner Marschke (Fitchburg, WI, US)
- Brian Lloyd Vodvarka (Grand Marsh, WI, US)
- Rajesh Kumar (Middleton, WI, US)
Cpc classification
International classification
H03K17/296
ELECTRICITY
Abstract
A circuit configuration is disclosed for use in an appliance includes a power switch configured to open and close a first group of electrical contacts, where the contacts while closed cause the appliance to energize upon a user initiating a use of the appliance. The circuit configuration also includes a primary timing device electrically connected to the first group of electrical contacts, the primary timing device being actuated upon energization of the appliance and the primary timing device being configured to de-energize the appliance after a first time period by opening the first group of electrical contacts. The circuit configuration also includes a secondary timing device electrically connected to the power switch by a second group of electrical contacts, where the secondary timing device is configured to de-energize the appliance after a second time period, where the second time period is set based on the first time period.
Claims
1.-20. (canceled)
21. A control system for an appliance comprising: a power circuit having a first power switch with a first set of electrical contacts that are closed to energizer the power circuit, the electrical contacts of the power switch also configured to selectively provide an electrical connection from the power circuit to energize a heating element; a first timing circuit connected with the power circuit, the first timing circuit energized when the power circuit is energized and configured for controlling a heating time period of a food product, and the first timing circuit configured to send a timer signal for causing the power circuit to de-energize at an expiration of the heating time period; and a second timing circuit connected with the power circuit in parallel with the first timing circuit, the second timing circuit energized when the first timing circuit is energized and configured for timing a secondary time period that is at least as long as the heating time period, and the second timing circuit configured to send a signal for causing the power circuit to de-energize at an expiration of the secondary heating time period.
22. The control system of claim 21, wherein the first timing circuit and the second timing circuit each comprise an application specific integrated circuit.
23. The control system of claim 21, wherein the heating time period is configurable by a user.
24. The control system of claim 21, wherein the secondary heating time period is set to be a maximum time period setting of the appliance.
25. The control system of claim 21, wherein the first timing circuit is operatively connected with the first power switch for de-energizing the power circuit by opening the first power switch.
26. The control system of claim 25, wherein the second timing circuit is operatively connected with a second power switch that is connected in series with the first power switch for de-energizing the power circuit by opening the second power switch.
27. The control system of claim 21, wherein the opening of either of the first and second power switches de-energizes the power circuit.
28. The control system of claim 21, wherein the first timing circuit is selected from the group consisting of: a resistor-capacitor (RC) circuit, an application-specific integrated circuit, and a transistor based timing circuit.
29. The control system of claim 21, wherein the second timing circuit is selected from the group consisting of: a resistor-capacitor (RC) timing circuit, an application-specific integrated timing circuit, and a transistor based timing circuit.
30. A method for controlling a heating time period by an appliance, comprising: closing a power switch to energize an appliance by a power circuit, wherein energizing the power circuit includes energizing a heating element of the appliance; activating two parallel timing circuits upon closing the power switch and energizing the power circuit, wherein the two parallel timing circuits are each connected to the power circuit, and wherein each timing circuit is configured to individually send a timing signal to de-energize the power circuit and thus the heating element; and de-energizing the power circuit at the receipt of a timing signal from one of the two parallel timing circuits.
31. The method of claim 30, wherein each timing circuit of the parallel timing circuits is selected from the group consisting of: a resistor-capacitor (RC) circuit, an application-specific integrated circuit, and a transistor based timing circuit.
32. The method of claim 30, further including a step of setting a first time period by a user for a first timing circuit of two parallel timing circuits and for de-energizing the heating element at the expiration of the first time period.
33. The method of claim 32, wherein the first time period is used to determine a second time period for a second timing circuit of the two parallel timing circuits.
34. The method of claim 33, wherein the second time period is determined to be at least as long as the first time period.
35. The method of claim 34, wherein the second time period is set to be a maximum time period setting of the appliance.
36. The method of claim 30, wherein the step of de-energizing the power circuit comprises energizing a relay to break the power circuit from the heating element.
37. The method of claim 30, wherein the step of closing the power switch comprises moving an element of the appliance to cause the power switch to close.
38. The method of claim 37, wherein the moving element comprises a food holding carriage that is held in a heating position by an electromagnet that is also operatively connect with the power circuit.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0008]
[0009]
[0010]
[0011]
[0012]
[0013]
[0014]
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0015]
[0016] Toaster 16 can be an appliance, as used herein. Toaster 16 can receive an input 12, for example, from a user, computer, or other external source. Input 12 can be received at toaster 16 through various input methods and systems 14, such as buttons, knobs, plungers, levers, etc. Toaster 16 can include a carriage module 18, which can include a ferrous element 20 and an electromagnet 22, which can be used to hold down carriage 18. Electromagnet 22 can be similar to electromagnet 136 of
[0017] Toaster 16 can also include a primary timing device 28, a secondary timing device 32, heating element(s) 30, a controller 26, and a power switch 24. Power switch 24 can be used to regulate power flow from power source 34 to toaster 16, and may be actuated by controller 26 and/or through primary timing device 28 or secondary timing device 32. Additional features and variations on the toaster 16 configuration are contemplated within the scope of this disclosure.
[0018]
[0019] PS circuit 100 can be separated into two circuit sub-components, with a heating portion 102 shown at left and an electromagnetic ejection portion 104 shown at right of
[0020] Power switch 110 may have a first group of electrical contacts including a first pole and a second pole, where the power switch 110 is connected at the first pole to a line 112, and at the second pole to a ground, an inner heater 113 and two outer heaters 111 and 115 connected in series, and a heater relay connection 114. Also connected to the second pole is a PS connection 120, and optionally two resistors shown in box 118, preferably to be utilized where a normally-open relay is employed in circuit 100 in the heating portion 102. Electrically coupled to the resistors in box 118 are line connection 124 and PS connection 126.
[0021] The other, ejection portion 104 of PS circuit 100 can preferably include a PS connection 116 with diodes, resistors, capacitors, transistor 134, and at least one electromagnet 136 (e.g., for use in carriage ejection), as shown. A 5V connection 128 and 12V connection 117 may be included, along with a reheat connection 130, a defrost connection 132, and a control connection 122. Control connection 122, reheat connection 130, and defrost connection 132 can be connected to a controller 200, as described in
[0022] Various circuit components of PS circuit 100 (and other circuits, herein) can be selected such that various specifications of the circuit components is appropriate based on implementation and configuration. Such components could be selected for various configurations by those skilled in the art.
[0023]
[0024] Controller circuit 200 is a primary controller circuit for an appliance, preferably a toaster (e.g., toaster 16
[0025]
[0026]
[0027] An appliance (e.g., toaster 16 of
[0028] When a user operates a toaster including the secondary circuit 300, power switch 110 is closed (e.g., when a toaster carriage having a ferrous element is pressed down) power is applied to the circuit 300, a carriage-holding electromagnet (e.g., 136 of
[0029] At the same time at the carriage is held down and the toaster begins heating operation, a direct current (DC) voltage (e.g., 12V from PS connection 117) can be applied to a secondary circuit 300 (or circuit 400 of
[0030] As the RC circuit 302 charges up over time from a biased voltage input (preferably 12V, as shown) from a PS connection 117, e.g., from PS 100 of
[0031] The closed switch 110 condition (see
[0032] Once the RC circuit 302 has been sufficiently charged after a time by 5V input 315, RC circuit 302 can place a bias on the base of transistor Q.sub.? 326 which opens the closed switch characteristic of transistor Q.sub.? 326, energizing relay 334. As relay 334 is energized, the 12V input from the relay 334 is removed at relay switch 332, thereby shutting down and de-energizing the heating element(s) of the appliance. The RC time constant (e.g., tau) can be chosen to be less than 30 seconds longer than the longest time period of the longest toaster setting, about 30 seconds longer, or more than 30 seconds longer.
[0033] Secondary circuit 300 can trigger after the RC time constant is reached, and secondary circuit 300 can remove (de-energize) all AC input power from the various circuit components by opening the power switch 110, and bias can be removed from transistor Q.sub.1 312 through resistor R.sub.1 310, causing transistor Q.sub.1 312 to now operate as a closed switch, allowing capacitor C.sub.1 320 to discharge through resistor R.sub.3 314 and thereby removing the bias from transistor Q.sub.? 326, and activating (or deactivating) relay circuit 304 accordingly.
[0034]
[0035] When the power switch 110 is closed (e.g., when the carriage of a toaster is lowered or pressed down) power is applied to a circuit 400, and the holding electromagnet (e.g., 136 of
[0036] As shown in
[0037] As above, the timing circuit, when a time expires at timer circuit 404, a relay signal is sent via first relay connection 417 to second relay connection 411. When second relay connection receives a timer signal from first relay connection 417, transistor Q.sub.? 410 activates and allows VCC 413 to energize relay 420, triggering the relay 420 and an associated relay switch 416.
[0038]
[0039] Circuit 500 is another alternative, transistor-based embodiment of a secondary circuit, according to the present invention. Circuit 500 can include various components, as shown, and can be connected to a voltage source at 515 as well as a heating element via line connection 538 and heater connection 542. Circuit 500 can be similar to circuit 300 of
[0040] Transistor Q.sub.3 524 can have a base, a collector, and an emitter, as shown. Transistor Q.sub.4 536 can be a relay coil, and can have a base, a collector, and an emitter, with the collector connected to a relay 534 having a relay switch 540. As shown, resistors R.sub.1 511 and R.sub.2 513 form a voltage divider which can be configured to keep a bias on transistor Q.sub.1 514. As long as AC power is applied at 12V connection 515, the bias on transistor Q.sub.1 514 keeps transistor Q.sub.1 514 from conducting. Transistor Q.sub.1 514 may be configured to conduct only when AC power has been removed. Then transistor Q.sub.1 514 can discharge capacitor C.sub.1 518.
[0041] Resistor R.sub.3 513 and capacitor C.sub.1 518, as shown, form an RC circuit configured to bias transistor Q.sub.2 516 after a period of time. The period of time should preferably be long enough to charge capacitor C.sub.2 528 through resistor R.sub.9 522. Once capacitor C.sub.1 518 is charged, it can place a bias on transistor Q.sub.2 516, which can cause transistor Q.sub.2 516 to stop conducting, thereby disconnecting a input voltage from resistor R.sub.9 522 and capacitor C.sub.2 528. As shown, capacitor C.sub.2 528 and resistor R.sub.10 530 can form an RC circuit 544 that is configured to set the timing for discharging the capacitor C.sub.2 528. In some embodiments, once capacitor C.sub.1 518 is charged and has therefore preferably placed a bias on transistor Q.sub.2 516, capacitor C.sub.2 528 now can become a power source for circuit 500 until capacitor C.sub.2 528 is drained of its energy charge.
[0042] Resistor R.sub.4 520 can be a base bias resistor for transistor Q.sub.3 524, and resistor R.sub.5 526 can hold the base of transistor Q.sub.3 524 low when no bias is applied, according to various embodiments. In various embodiments, transistor Q.sub.3 524 can drive the base of relay coil transistor Q.sub.4 536 through a resistor R.sub.6 525, keeping relay coil transistor Q.sub.4 536 from conducting keeping the relay switch 540 de-energized which can keep relay 534 closed, thereby allowing energy to the heaters via line connection 538 and/or heater connection 542. In a case where capacitor C2 528 has discharged and therefore removed the bias from transistor Q.sub.3 524, transistor Q.sub.3 524 may no longer place a bias on the base of relay coil transistor Q.sub.4 536, causing relay coil transistor Q.sub.4 536 to begin to conduct, thereby energizing the relay coil transistor Q.sub.4 536, and opening relay switch 540 via relay 534, which is configured to de-energizes one or more heaters via line connection 538 and/or heater connection 542. Once AC power has been disconnected (preferably through a switch, such as switch 110), then capacitor C.sub.1 518 can discharge and the process can restart once AC power has been restored to the circuit 500.
[0043] Stated different, at an initial appliance (e.g., toaster 16) startup (e.g., when a carriage is initially pressed down by a user), the base of transistor Q.sub.2 516 can be held low by resistor R.sub.3 512 and capacitor C.sub.1 518. For example, capacitor C.sub.1 518 initial voltage condition can preferably be 0V. This setup can preferably allow voltage to pass through transistor Q.sub.2 516 to charge capacitor C.sub.2 528. As shown, resistor R.sub.9 522 can be a current-limiting resistor configured to protect transistor Q.sub.2 516 from excessive current due to example initial charge of 0V on capacitor C.sub.2 528. Once capacitor C.sub.1 518 has been charged sufficiently to bias transistor Q.sub.2 516, transistor Q.sub.2 516 can stop conducting and can in some embodiments effectively disconnects capacitor C.sub.2 528 from 12V input 515, and capacitor C.sub.2 528 can begin to deliver the stored energy to transistor Q.sub.3 524 through the base bias resistor R.sub.4 520. Capacitor C.sub.2 528 and resistor R.sub.10 530 form an RC circuit 544 which can set the RC time constant (e.g., tau), which can be characteristic of how long the circuit will stay energized. Resistor R.sub.5 526 can be utilized to hold the base of transistor Q.sub.3 524 low when no base bias is being delivered.
[0044] During a time that the base of transistor Q.sub.2 516 is forward biased, capacitor C.sub.2 528 can send a base bias to transistor Q.sub.3 524, which can turn it on and deliver a base bias to relay coil transistor Q.sub.4 536. This may preferably prevent relay coil transistor Q.sub.4 536 from conduction and may hold the energy to the relay 534 (and associated relay switch 540) off. The relay 534 being normally closed can allow voltage to the heater(s) via contact 542 and line contact 538. A resistor R.sub.7 532 can hold the base of relay coil transistor Q.sub.4 536 low, preventing it from being biased inadvertently and preferably avoiding false turn-ons in cases where no base bias is present.
[0045] In a case where capacitor C.sub.2 528 and resistor R.sub.10 530 (RC circuit 544) have dumped all their energy and can therefore no longer provide base bias to transistor Q.sub.2 516, transistor Q.sub.3 524 can lose its base bias and can shut off. This can have the effect of removing the base bias off of relay coil transistor Q.sub.4536, turning it on and allowing the relay 534 to energize, thereby opening the relay 534 (and relay switch 540), shutting power off to the heater(s) via heater contact 542 and/or line contact 538. This power-off condition can remain until power to the circuit 500 is removed or disconnected.
[0046] A function of transistor Q.sub.1 514 can be to turn on when power has been removed from the circuit 500, effectively discharging capacitor C.sub.1518. Once capacitor C.sub.1518 has been discharged in this way, the described cycle can start again if and when power is restored. The RC timer circuit 544 composed of C.sub.2 528, and R.sub.10 530 can be charged via 12V connection 515, and can be configured to be set to most any time desired as to when to shut the heaters down.
[0047]
[0048] Reference is made herein to the accompanying drawings that form a part hereof and in which are shown by way of illustration at least one specific embodiment. The detailed description provides additional specific embodiments. It is to be understood that other embodiments are contemplated and may be made without departing from the scope or spirit of the present disclosure. The detailed description, therefore, is not to be taken in a limiting sense. While the present disclosure is not so limited, an appreciation of various aspects of the invention will be gained through a discussion of the examples provided.
[0049] As used herein, the singular forms a, an, and the encompass embodiments having plural referents, unless the content clearly dictates otherwise. As used in this specification and the appended claims, the term or is generally employed in its sense including and/or unless the content clearly dictates otherwise.
[0050] Unless otherwise indicated, all numbers expressing feature sizes, amounts, time periods, and physical properties are to be understood as being modified by the term about. Accordingly, unless indicated to the contrary, the numerical parameters set forth are approximations that can vary depending upon the desired properties sought to be obtained by those skilled in the art utilizing the teachings disclosed herein.
[0051] The present invention has now been described with reference to several embodiments thereof. The entire disclosure of any patent or patent application identified herein is hereby incorporated by reference. The detailed description and examples have been given for clarity of understanding only. No unnecessary limitations are to be understood therefrom. It will be apparent to those skilled in the art that many changes can be made in the embodiments described without departing from the scope of the invention. Thus, the scope of the present invention should not be limited to the structures described herein, but only by the structures described by the language of the claims and the equivalents of those structures.